DAHAO BECS-185 User manual

刺绣机电脑
Computerized Embroidery Machine
BECS-185
(General Part)
Version:2012-02
操作手册
OWNER’S MANUAL




Table of Content
Owner’s Manual of BECS- 185 Computerized Control System I
Table of Content
Chapter 1 General Information........................................................................... 1
1.1 Warnings and Cautions........................................................................................................ 1
1.2 Main Features...................................................................................................................... 3
1.3 Technical Specifications...................................................................................................... 6
Chapter 2 Embroidery Guide...............................................................................7
2.1 Structure and Usage Instruction of Control Panel............................................................... 7
2.2 Instruction of Control Panel.................................................................................................8
2.3 Instruction of the Main Interface....................................................................................... 10
2.4 Notes on Menu Status........................................................................................................19
2.5 Basic Procedure of Embroidery.........................................................................................19
2.6 Normal Embroidery, Returning and Patching................................................................... 30
2.7 Relations among Normal Embroidery, Idling and Positioned Idling................................ 31
2.8 Embroidery Operation....................................................................................................... 31
2.9 Thread-Breakage Detection............................................................................................... 32
2.10 Working Status of Embroidery Machine......................................................................... 32
Chapter 3 Disk Management..............................................................................34
3.1 Select Disk......................................................................................................................... 34
3.2 Select One or Several Designs...........................................................................................39
3.3 Design Preview..................................................................................................................41
3.4 Design Input.......................................................................................................................42
3.5 Design Output....................................................................................................................44
3.6 Inventory Operation...........................................................................................................46

Table of Content
II Owner’s Manual of BECS- 185 Computerized Control System
3.7 Format Disk....................................................................................................................... 47
3.8 Deleting Objects in Disk (Including Designs and Inventories)......................................... 48
3.9 Create a New Inventory in the Current Inventory............................................................. 49
Chapter 4 Common Parameters and Color-Changing Order........................ 51
4.1 Setting of Common Parameters......................................................................................... 51
4.1.1. Setting X-Y Scales.......................................................................................................................52
4.1.2. Rotate........................................................................................................................................... 53
4.1.3. Direction.......................................................................................................................................53
4.1.4. Prior Mode................................................................................................................................... 54
4.1.5. Rep. Mode....................................................................................................................................54
4.1.6. Rep. Prior..................................................................................................................................... 54
4.1.7. X-Y Reps......................................................................................................................................54
4.1.8. X-Y Interval................................................................................................................................. 54
4.2 Setting of Color-Changing Order...................................................................................... 55
4.2.1. Color-Changing Interface............................................................................................................ 55
4.2.2. Setting of Color-Changing Order................................................................................................ 57
4.2.3. Set Needle Color..........................................................................................................................58
4.2.4. Interchange of Needle Colors...................................................................................................... 59
Chapter 5 Setting of Embroidery Parameters..................................................60
5.1 Procedure for Setting General Parameters.........................................................................62
5.2 Instruction of Some Functions within General Parameters............................................... 63
5.2.1. Cyclic Embroidery Function........................................................................................................63
5.2.2. Memory of Manual Color-changing............................................................................................64
5.2.3. Brake Adjustment (A Must for New Machine)........................................................................... 64

Table of Content
Owner’s Manual of BECS- 185 Computerized Control System III
5.2.4. Forbid Design Output.................................................................................................................. 64
Chapter 6 Memory Design Management.......................................................... 65
6.1 Memory Design Management Interface and Other Memory Design Operation Interfaces
65
6.2 Select a Design to Embroider............................................................................................ 67
6.3 Memory Design Preview................................................................................................... 68
6.4 Arrange the Memory Design............................................................................................. 70
6.5 Copy the Memory Design..................................................................................................71
6.6 Compile Parameter Design................................................................................................ 73
6.7 Add Appliqué..................................................................................................................... 74
6.8 Make True Design Frame.................................................................................................. 77
6.9 Combine Design................................................................................................................ 77
6.10 Edit Combined Design.....................................................................................................79
6.11 Compile Combined Design..............................................................................................82
6.12 Satin Stitch Adjustment................................................................................................... 83
6.13 High-Speed Design..........................................................................................................84
6.14 Set Common Parameters for Color-changing..................................................................85
6.15 Delete Memory Design....................................................................................................86
6.16 Move Frame to Make a New Design...............................................................................87
6.17 Divide Design.................................................................................................................. 89
6.18 Clear all Memory Designs............................................................................................... 90
Chapter 7 Memory Design Edition.................................................................... 92
7.1 Start Design Edition...........................................................................................................92
7.2 Edit Design........................................................................................................................ 93

Table of Content
IV Owner’s Manual of BECS- 185 Computerized Control System
7.2.1. General Information.....................................................................................................................93
7.2.2. Document and View Operation Area...........................................................................................94
7.2.3. Locating Stitch.............................................................................................................................94
7.2.4. Convert Stitch Code.....................................................................................................................95
7.2.5. Insert Stitch.................................................................................................................................. 95
7.2.6. Delete Stitch.................................................................................................................................95
7.2.7. Move Stitch..................................................................................................................................95
7.2.8. Add Stitch Continuously..............................................................................................................96
Chapter 8 Letter Design Operation................................................................... 97
8.1 Generate Letter Design...................................................................................................... 97
8.2 Input Embroidered Letter String and Basic Parameters.................................................... 97
8.3 Adjust Letter Design.......................................................................................................... 99
8.4 Save Letter Design...........................................................................................................104
Chapter 9 Assistant Operation......................................................................... 107
9.1 Save Design Start Point................................................................................................... 108
9.2 Restore Design Start Point...............................................................................................108
9.3 Locate Design to Center.................................................................................................. 109
9.4 Check Border Information of Current Design................................................................. 109
9.5 Move Frame along Design Border...................................................................................110
9.6 Embroider along Design Border...................................................................................... 110
9.7 Embroider Cross.............................................................................................................. 111
9.8 Embroider Line................................................................................................................ 112
9.9 Embroider Design Outline............................................................................................... 114
9.10 Set Offset Point..............................................................................................................114

Table of Content
Owner’s Manual of BECS- 185 Computerized Control System V
9.11 Needle Down................................................................................................................. 115
9.12 Reset X/Y Displacement................................................................................................116
9.13 Reset Total Stitch........................................................................................................... 117
9.14 Positioning Idling...........................................................................................................117
9.14.1. Forward Idling..........................................................................................................................117
9.14.2. Backward Idling.......................................................................................................................118
9.14.3. Go to Next Color......................................................................................................................118
9.15 Cording Embroidery...................................................................................................... 119
Chapter 10 Other Functions.............................................................................120
10.1 Check Emb Related Parameters.....................................................................................120
10.2 View Statistics Info........................................................................................................121
10.3 Set Frame Origin/ Power-off Protection........................................................................122
10.4 Frame Origin Recovery................................................................................................. 123
10.5 Set Frame Soft Protection..............................................................................................123
10.6 Change Language.......................................................................................................... 124
10.7 Machine Authorization Management............................................................................ 125
10.7.1. Disable/Change Admin Password........................................................................................... 126
10.7.2. Admin Unlock..........................................................................................................................127
10.7.3. Save/Recover Admin Optimum Parameters............................................................................128
10.7.4. Change Factory Password........................................................................................................133
10.7.5. Factory Unlock.........................................................................................................................133
10.7.6. Save/Recover Factory Optimum Parameters...........................................................................133
10.7.7. Initialize Machine Parameters................................................................................................. 139
10.8 Machine Information..................................................................................................... 140

Table of Content
VI Owner’s Manual of BECS- 185 Computerized Control System
10.9 Debugging Machine.......................................................................................................141
10.10 Date and Time..............................................................................................................142
10.11 Touching Panel Correction.......................................................................................... 142
Chapter 11 About JF Sequin Embroidery.......................................................144
11.1 Brief of Sequin Embroidery...........................................................................................144
11.2 Embroidery Procedure of Sequin...................................................................................145
11.3 Input Sequin Design.......................................................................................................145
11.4 Edit Sequin Design........................................................................................................ 146
11.5 Setting of Multi-Sequin Embroidery Parameters...........................................................153
11.6 Change Color Order and Set Sequin Mode................................................................... 155
11.7 Manual Operation of Sequin Embroidery......................................................................159
11.8 Debugging Multi-Sequin Embroidery........................................................................... 160
11.9 Sequin Mending.............................................................................................................162
Chapter 12 Operation of Zigzag Embroidery................................................ 163
12.1 Functions........................................................................................................................163
12.2 Key Technical Indexes...................................................................................................163
12.3 Procedure of Zigzag Embroidery...................................................................................163
12.4 Related Parameter and Setting Mode............................................................................ 163
12.5 Relative Operations of Zigzag Embroidery...................................................................165
12.5.1. Shift between Flat Embroidery Position and Zigzag Embroidery Position............................165
12.5.2. M Axis Operation of Zigzag Embroidery................................................................................168
Chapter 13 Online Update of Main Software.................................................169
13.1 Update of Upper Machine............................................................................................. 169

Table of Content
Owner’s Manual of BECS- 185 Computerized Control System VII
13.2 Update of Turn-on Interface.......................................................................................... 173
13.3 LCD Parameter Update..................................................................................................177
Chapter 14 Update of Software in Peripheral Board.................................... 183
Appendix 1 Parameter List...............................................................................187
Appendix 2 Directions of U Disk Operation................................................... 195
Appendix 3 Error List....................................................................................... 196
Appendix 4 Method for Making Special Multi-sequin Design..................... 200
Appendix 5 Network Function of Embroidery Machine...............................210
Appendix 6 Automatic Limits Function.......................................................... 216
All rights reserved. Beijing DAHAO Technology Corp., Ltd.


Chapter 1 General Information
Owner’s Manual of BECS- 185 Computerized Control System 1
Chapter 1 General Information
Thank you for using Dahao Computerized Control System for Embroidery Machine.
Please read this manual carefully so as to operate the machine correctly and effectively.
Besides that, you should keep this manual properly for future use.
1.1 Warnings and Cautions
In order to avoid fire, electrical shock or unpredicted injuries, you should follow the listed
safety rules.
Matters for Attention on Usage
Danger During the operation, do not try to open the machine box. The high voltage
contained in some parts is deadly. The rotating parts may cause serious injury.
Forbidden Don't expose the machine to humidity gas, poisonous gas, water, and dust.
Forbidden Don’t store or operate the machine in the vibration area, which may cause trouble to
the machine.
Attention Please abide all the warnings and safety requirements to ensure the security.
Attention LCD screen is fragile. Do not use the hard or sharp item to click the screen.
Attention Pay attention to the direction for inserting the U disk and floppy disk. When the
indicator of the disk driver is on, please not to plug in or pull out the disk.
Attention We will add appendix if necessary. If there is any difference between the manual
and appendix, the content in the appendix shall take precedence.
Matters for Attention on Transportation and Loading
Attention When moving the machine, please not to hold the cable.
Attention Please abide all the warnings and safety requirements to ensure the security.
Compulsory
Requirements
Overloading may cause serious loss. Please load according to the instruction on the
box
Matters for Attention on Installation

Chapter 1 General Information
2Owner’s Manual of BECS- 185 Computerized Control System
Attention Don't jam the vent on the device. Don’t insert other items into the machine, or it
may get fire.
Attention Make sure the installation direction is correct.
Attention Don't expose the machine to humidity gas, corrosive gas, water, and other
flammable material.
Matters for Attention on Cable Connection
Forbidden Don't test the insulation of the circuit loop.
Forbidden Never try to connect the overloaded electronic device on the connectors (like
sockets or terminals).
Attention The insulation condition of each cable (no matter signal cable or power cable)
should be ensured.
Attention The signal cables and power cables should be separated. Never tie them together.
Attention
All the cables should be well fixed. Don’t put any strength on cables. Make sure
each turning point of cable is well protected. Add shelter pipes to increase insulating
capability if necessary.
Attention Machine should be grounded reliably. The resistance should be smaller than 10 Ω.
Matters for Attention on Operation
Danger Don't operate the machine when there is any damage on the shelter of the running
parts.
Forbidden When machine is running, do not touch any running part.
Attention Make sure the configuration of power supply is in normal. Use stabilized voltage
power supply when the change of voltage is beyond the range of -10%~10%.
Attention In case of warning, please check out the problem. Operation can only be carried out
again when problem is solved.
Attention
The power supply switch has over-current protection function. If the over-current
switch is activated, the switch can only be closed after 3 minutes.
Matters for Attention on Maintenance and Inspection

Chapter 1 General Information
Owner’s Manual of BECS- 185 Computerized Control System 3
Warning
If you need to open the machine cover, please cut off the power supply at first. Due
to the capacitance, operator must wait at least one minute before opening the
machine cover.
Attention Circuit boards can be damaged by static. The circuit boards can only be
disassembled by professional technicians.
Attention If machine is inactive for a while temporarily, users must power on the machine
regularly (once by every 2 or 3 days, more than an hour for each time).
Attention If machine is inactive for a long time, users should have the machine checked
before power-on.
Matters for Attention on Rejection
Attention Rejection should obey the rules and regulations set by national industrial electronic
standards.
1.2 Main Features
1
、
U
ser-friendly
Interface
on
Touching
Panel
The adoption of the touching panel technology offers user the delightful operation and
easy learning. The beautiful screen display turns everyday work into joyful experiences.
2
、
A
utomatic
Turn-off
of
LCD
Displayer
In order to extend the LCD life, the system will turn off the LCD automatically in case of
no operation in 10 minutes (the time can be changed in parameter setting). Touching the screen
or the task-shifting key will reboot the LCD.
3
、
Huge
Memory
Capacity
The memory capacity reaches 16 million stitches, in which 400 designs can be restored.
Its huge memory capacity can meet demands of different customers.
4
、
Stitch
Amount
of
One
Design
at
One
Million
Stitches
as
Maximum
At present a single design in the system has the maximum of 100,000,000 stitches and 250
times of automatic color changing.
5
、
Multi-Task
Parallel
and
Free
Shift
among
Tasks
During the embroidery, actions like design input & output, preparation for the following
designs and modification of parameters can be carried out. The flexible shift among current
tasks can be realized with the task-shifting key.

Chapter 1 General Information
4Owner’s Manual of BECS- 185 Computerized Control System
6
、
Storage
of
Frequently
Used
Parameters
and
Color-Changing
Order
for
Each
Design
Design will be saved along with its parameters, color-changing orders and needle bar
colors. System can save the operational details for each design. Users can set parameters for a
design during the embroidery process of the previous design, which will save time and improve
efficiency. Moreover, it is one basis to realize network management.
7
、
Group
Management
of
Parameters
Parameters can be divided into several groups according to their functions, and the part of
parameters can be stored, recovered. In some machine with setting password-protected
function, system can set password on the parameters for protection.
8
、
Design
I/O
via
USB
Beside to the floppy disk of DOS, FDR and ZSK format, customers can also use USB
disk for data transfer. USB disk supports DIR operation, which is easy for design management.
For each directory, system supports operation on 400 designs or sub-directory. There is no
limitation between directory levels. Designs in the formats of Binary, Ternary and Z-nary can
be loaded.
9
、
Input
of
Several
Design
Files
at
One
Time
Both floppy and USB disks support multi-design input under one directory.
10
、
D
esign
Input
through
N
etwork,
C
olor-changing
O
rder,
etc.
Network connector is available, which helps user to input design, color-changing order,
and patch sewing and so on.
11
、
Network
Function
A surveillance LAN can be built by using the connectors and linked to the factory LAN,
which realizes network management, improves production efficiency and reduces possible
mistakes. It’s the best choice of embroidery equipment for enterprises to take the modern
enterprise management. The explanation is at appendix Ⅴ.
12
、
Patch
Embroidery
This function can set a patch point at the position of color code or stop code, and when the
machine embroiders to the patch point, it will halt and move out frame for patching. After
sticking a patch, user would press the start key to let the frame return and continue
embroidering.

Chapter 1 General Information
Owner’s Manual of BECS- 185 Computerized Control System 5
13
、
Brak
e
Adjust
ment
User can adjust the parameter of brake to let the main shaft stop at the correct position
according to the characters of his own machines.
14
、
Save
Start
Point
This function can save the start point of each design, which waives the works of user for
searching the start point at embroidering the identical design.
15
、
Mechanical
Maintaining
and
Debugg
ing
This function is to easily judge the malfunctions at maintaining and testing, such as
encoder testing, main shaft speed testing, machine parts testing and the main shaft stopping at
any position, etc.
16
、
Multi-Language
Support
Currently, the system supports the display in Chinese, English, Spanish and Turkish,
Russian, French and Portuguese.
17
、
Design
Output
Design can be output and saved into floppy disk or USB disk. Adoption of TAJIMA’s
binary system enjoys the advantage of data transmitting through the World Wide Web (other
formats may not be transmitted directly).
18
、
Repetition
Embroidery
The user can increase embroidery productivity by using the function of repetition
embroidery, which can also be used with cyclic embroidery.
19
、
Cyclic
Embroidery
With this function, the machine can automatically return to the origin point and start the
same embroidery again when finishing the design one time. The user also can increase
embroidery productivity rapidly by combining this function with the special design-making
function or repetition embroidery function.
20
、
Design
Compiling
(1)Compiling the Data of Selected Design to Generate New Design
Users can compile any design according to zoom ratio, rotate angle, normal repetition or
partial repetition to generate a new design and save it in the memory card. The newly generated
design can be used for embroidering, output or other operations.
(2)Compiling the Combined Design

Chapter 1 General Information
6Owner’s Manual of BECS- 185 Computerized Control System
After setting the combined design, the system can compile that design to generate a new
one and save it to the memory card. The newly generated design can be used for embroidering,
output or other operations.
21
、
Letter
Design
There are 28 letter-bases altogether. Users can make groups and change the letter order
according to different tasks. This operation is simple and easy managing.
22
、
Design
Editing
By using this function, users may insert, modify or delete certain stitch at the selected
point. New designs can be created with this function too.
23
、
Speed
Adjust
ment
The highest speed for embroidery can be preset. During the process of embroidery, speed
changes automatically as long as the needle interval changes.
24
、
Thread
-t
rimming
Thread-trimming can be manually controlled. The machine can trim the thread
automatically at the end of embroidery process or color-changing.
25
、
T
hread-breakage
Detection
In case of thread breakage or running-out of bottom thread, the machine will stop and give
the warning by blinking the indicator.
26
、
Color
-c
hanging
At the color changing point, user can either perform the color-changing manually or let
the system do it according to the preset order automatically.
27
、
Cording
Embroidery
The cording embroidery enriches the type of the embroidery of the system.
1.3 Technical Specifications
1
、
Maximum
number
of
designs
saved
into
memory:
400
2
、
Memory
capacity:
16
million
stitches
3、Resolution:800*480
4、Network port speed:10Mbps
5、Supported method for data exchange:Floppy disk, USB Disk and network
6
、
Control
precision:
M
i
nimum
controllable
stitch
interval
is
0.1mm.
7、Stitch range:0.1mm~12.7mm

Chapter 2 Embroidery Guide
Owner’s Manual of BECS- 185 Computerized Control System 7
Chapter 2 Embroidery Guide
2.1 Structure and Usage Instruction of Control Panel
I. Structure of Control Panel
1、Touching Panel
It adopts high-luminance LCD displayer and touching screen man-machine
interaction interface.
2、Buttons
Common actions can be realized with the buttons on the control panel. Those
actions include: frame-moving speed shift, frame-moving, manual color-changing and
Multi-task shift.
3、Main USB Port
USB disk can be plugged for data input/output.
4、Emergency Stop Button
This machine has the emergency stop button, which is to cut off the power on the
control circuit in hardware on one hand and to realize the linked protection in software
on the other hand.
II. Instruction of Touching Panel
This machine uses the touching panel as its input device. In order to extend the service

Chapter 2 Embroidery Guide
8Owner’s Manual of BECS- 185 Computerized Control System
life of the panel and to maintain its performance, please don’t apply too much pressure on the
screen during operation. Neither can user use the sharp or hard tools to click the screen.
III.
I
nstruction
of
Floppy
Disk
The floppy driver of this computer is the external attached device, which is connected to
the operation panel with the USB port. Please pay attention to the direction for plugging. Do
not apply force when the plug-in direction is wrong, or it may destroy the floppy driver and
the floppy disk itself.
IV.
Instruction
of
USB
Disk
Please pay close attention to electrostatic phenomenon. Don’t forget to discharge (we
suggest you should touch the machine stand or frame to discharge the static) before plugging
in/out the USB disk.
Pay attention to the direction of the USB disk at plug-in. Don’t pull out the USB disk
when system loads data from or write data to it. If the USB disk is pulled out or the power is
cut off during the data input/output, the data could be lost. In that case, please check the
integrity of data in the USB disk and repair it before using.
Attention: During the process of initialization, if the power is cut off or the USB disk is
pulled out, the USB disk may be damaged permanently.
V.
I
nstruction
of
Network
Connection
Please preset the network parameters before the connection, or it may cause the failure of
communication within the network.
2.2 Instruction of Control Panel
The operation can become much easier by using the hotkeys and the touching screen.
Meanwhile, the statuses of the hotkeys are displayed on the main interface correspondingly:
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