Daihatsu EDM18ZII User manual

INSTRUCTION 11ANUAL
FOR
DAlHA TSU .Ml CROPROCESSOR-CO NTROLLED
DOOR OPERATOR
MODEL: EDM18ZII IEDM30ZII
DAIHATSU DIESEL MFG. CO., LTD.

Daihatsu slide control
Start up settings
Alarm switch OFF
Close speed 1
Cushion 3
Open speed 4
TSTR 1
Braking 0
2X Dip/Sw UP
HO% 2
Torque 4
Open timer 9
8 X Dip/Sw:
1
2
3
4
5
6
7
8
UP
DOWN
DOWN
DOWN
DOWN
UP unless electric lock fitted, then DOWN
DOWN
DOWN
These settings must be performed before initial power up.
For initial commissioning remove activation plug (3 pin; pink, blue & white).
Unit can be cycled using Test button on panel. Unit should drive closed on
power up, and then it will require a signal to open. First open run should be at
approximately 70% of full speed. Control will assess door weight and set the
check points accordingly.
Should any settings require altering, the unit should be powered down; the
settings adjusted and reapply power. A new set up run will be initiated to
assess the new settings.
Sensors &c will require setting up, especially the ultrasonic safety sensors.

1. Features
High performance
• The DC motor remains cold during continuous door operation.
• Quick opening and closing. Maximum speed is 500 mm per second .
• The brushless moulded motor and the completely enclosed reduction gear are
silent, durable, and maintenance-free.
Multiple functions
• Half-open
Installing the half-open switch allows the door to open halfway. The half-open
stroke can be adjusted in 7 steps from 12.5% to 87.5% of the door stroke. The
Automatic/Oonstant selector permits selection between automatic full/half-open
opening and fixed half-opening. In the Automatic setting, the door is opened
fully if the traffic is heavy (in terms of frequency) and halfway if it is
(\light. In the Constant setting, the door is always opened halfway.
• Trouble detection
If a problem occurs with the door or the door drive system--e.g. jammed door,
obstructed door, or broken drive belt, the door operator detects it, shuts off
power to the motor, and generates an alarm; there are different alarms for
different problems.
• Press-closing
When fully closed, the door presses against the frame, permitting no gap.
• Emergency door operation
Upon receipt of a signal from an emergency sensor (optional), the door operator
opens or closes the door to the full extent according to the setting. With a 24-
VDC battery pack (optional), this emergency door operation is available in the
event of a power failure.
Automatic adjustments
• Braking position
The braking position is automatically adjusted to provide a constant braking
force regardless of the door weight and door sliding resistance.
Safety
• Safe operation
If the door encounters an obstacle on the opening stroke, the power supply to
the motor is shut off. When it is blocked on the closing stroke, it reverses to
the full-open position, then starts to close at low speed again. If the door is
blocked again, it stops and sounds an alarm.
• Emergency stop
Pressing an emergency stop switch (optional) stops the opening or closing door.

• Optical safety system
A safety beam switch which operates as long as the door is open, can be used
with this door operator.
• Overload detection and automatic reset
If the door stays overloaded for 15 seconds or longer, the power to the motor is
shut off and an alarm sounds. Door operation automatically resumes after 15
seconds.
5 Iy "wile for WJng
door
~ ACIOOV 3A
rr==r
SS
~SB
123 1
(HO)
( 5)
(HS)
Itch (58)
5 nsor swlIch (55)
BO. S
AC
Po r S
s
2P
(r )

len
and'e
TVp DM18ZJ30Z)
MICOM DOOR
tV os. (.1.,
=b~", op 'l« 0 Ib~n 'Y Colas Be.
'Ich (551
IV m Jiwit h(
II 0 n .wilc;h(
External switches
Half-open selector switch
~O) Installed for double-sliding or long-stroke doors. Turning this
switch ON allows half-open door operation.
Panic switch (PS) Upon receipt of a signal from an emergency sensor (optional), this
switch turns on to open or close the door (when lOOV AC is supplied)
with an alarm. With an optional battery pack, this emergency
operation is available even if a power failure occurs.
Emergency stop
switch (ES) Self-holding switch. Turning this switch on stops an opening or
closing door. The door is released by turning this switch off. Push-
button type.
Half-open switch
(HS) Turning this switch on opens the door constantly half-way. For
large-sized, long-stroke doors.
Ratchet switch
(RS)
~
Controlled by pulse signals. Opens with an ON pulse, and then closes
with the next ON pulse. Available in kick, foot, and push-button
types.
Safety beam switch
(SB)
Light controlled sensor switch. When an object blocks the beam
running in front of the door, this switch turns on to stop the
closing door "and opens it again. This switch does not operate when
the door is closed.
Sensor switch
(SS) When turned on, the door opens. When turned off, the door closes.
Available in heat, radar, or mat types.
3. Drive unit
To prevent slippage, the drive belt has teeth which engage with the reduction gear output
pulley. The connector between the drive belt and the door is made of galvanized iron
plate.

4. Doorhanginghrackets
The door hanging brackets are made of iron and are connected to the door with bolts. Each
pulley has a greased, sealed ball bearing and a plastic tire. The rail is extruded
aluminum.
For installation on fire doors, the pulley tires and rail are made of iron (EDM-30Z)
BOilary opon
.~I Panic switch
5. Sensor switch
Sensor switches are available in
various types: heat, radar, infrared,
ultrasonic, electronic mat, rubber
mat, touch, loop coil, push-button,
etc. Choose the one the most suited to
the installation site.
6. Optional systems Battery-open system
(BOZ)
The door opens fully with an alarm
when a power failure occurs. (Power
supply to the motor continues for 25
seconds.
l00V IIC
Con1rOl box
,
DC_
M
BatIOry pad<
(0Cz4V )
I
-----7'-->
I Open
r
Battery-close system (BCZ)
The door closes fully with an alarm
when a power failure OCCUrS. The door
is then press-closed until the battery
is exhausted (approx. 30 minutes) .
This system is useful for fire doors.
Ba,." -.. <--~._._.-
Close
loc~ control bo.•
lOOV IIC
DC molar
Electromagnetic lock system (Li Z)
(unlocking upon receipt of power supply)
When the sensor switch turns on and
power is supplied, the door is
unlocked. The door is automatically
locked when fully closed. When there
is no power supply or when a power
failure occurs, the door is locked.
Electromagnetic lock system (L2Z) (locking
upon receipt of power supply)
When sensorswitchturnson andpower iscutoffthe
doorisunlocked. The door is automatically
lockedwhen fullyclosed. When there is no
power supply or when a power failure
occurs, the door is unlocked.
,.-
• (L1) I
lO<ll convol boo
~ed ••hen
Of.oII

&onal llom s.eflsor
IWlld> (10050( lamp)
Open Dmer
Door
h"",
PI u.
•••• ed
low.
Br. ing 'peed CUlhion","
I, •
I
High'lpeed
.•. _-----
Pros •.
opened
I
Door
~ame
c..stooning
low.
Br king .peed
,
CUIhionong ",eke 50 • 70 nvn
0001 &lloko
Cuohaontog siroN> 50 • 70 mm
--t-j--
000J .troll.u _~
3. Half-open operation
For half-open door operation.
1) With the half-open adjuster, select one of the seven steps available within the
range 12.5% to 87.5% of the full door stroke;
" 2) select between automatic full/half-open switching and constantly half-open with
the Automatic/Constant switch; then
3) turn the external half-open selector switch ON.
Opening:
Closing:
When an ON signal is triggered by the sensor switch, the
door opens at high speed and is braked to a halt to reach the half-open
position. Power to the motor is shut off.
The door closes in the same manner as for normal closing.
With the Automatic/Constant switch in Automatic:
If the ON signal from the sensor switch continues for 7 seconds or longer, the Door
Operator opens the door to the fully open position. If an ON signal is triggered on
the closing stroke from the half-open position, the door reverses to the half-open
position. But if another ON signal is received again on the next closing stroke, the
door reverses and travels to the fully open position.

The above problems are just temporary. Remove the obstacle or repair. The door resumes
normal operation automatically after about 15 seconds or after the sensor switch is turned
ON then OFF.
Timor " rm OWOfF P""""
" ,m ~ '.. '
~'- v@ 'f!j_
'\.. _ Gteen: l00v
•• ) ••ON OFF Red: Alarm
o-ss I
c'
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Short ton. r. long tonQ
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TOOle Is a con1101lur
taull
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cr.- .A ~":or:J
- •.•-"'.,ta-
(i)--t •••• -- ••••
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Q:"":':.t::O I
=, ="r'~
V.beh .hppong (bell .1acI-)
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Oponing .and clos.W1g
ItrONlI d.ffor.
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On dOSing • uoko. doD<
satufy.lovOIWS, opons and
lO-dOSOS al 'ow 5pqed, and
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(3)--- •••••• --
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cr-- li-O
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V.beI1 lIt_n. ond
motor" pi tufnwtg
(3 minuklS)
tor IUln,'~'k;~y'bCcauSQ'.
01wgo doof .hong
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Battery open/close system coupled with
an electromagnetic lock
Four combinations are possible:
BOLIZ, BOL2Z, BCLIZ, and BCL2Z.
1COV AC
Conuol be.
,
DC mo""
100v AC
a
OE
CE
5V
~ Ful-opoo.
1 ~a.c105. r I ys
FuI."P"". hAldow
_S'll
D.E C.E
4. Door Operation Principles
Full-close/full-open relay
These relays provide check signals when the
door is fully closed or fully opened. These
signals operate indicators or buzzers.
Conventional electrically-driven door operators
detect the door stroke or braking position with position sensor switches. The Daihatsu
Microprocessor-controlled Door Operator counts the number of pulses from the motor, and
memorizes it as the door stroke. Based on this, the operator adjusts the braking position
and half-open position. This eliminates the necessity of position sensor switches and
manual of braking adjustments, etc.
Operating principles of the Daihatsu Microprocessor-controlled Door Operator.
"
.. Teaching (determining door stroke)
a. About 3 seconds after the power switch is turned ON, the open door starts to close at low
speed and finally presses against. the door frame to close completely. If the door is fully-
closed when the power switch is turned on, the door is press-closed 3 seconds after
the power ON.
b. Upon receipt of the first ON signal from the sensor switch, the Operator opens the
door to about 70% of the door stroke at high speed, then brakes it to low speed
until the door reaches the fully open position.
c. After the time preset on the open timer has expired, the operator closes the door at
high speed, brakes it just before the fully closed position, and runs it at low
speed until the door closes completely.
This is one cycle of the door stroke teaching process. Now the door stroke is stored
in memory. This memory is cleared every time the power switch is turned OFF.
2. Normal door operation
When the teaching process is completed, the door starts to operate
in the normal manner.

Opening:
Closing:
As soon as the sensor switch triggers an ON signal, the door starts to open at
high speed. It then slows to low speed until it reaches the full open
position, where it is held in position.
After the sensor switch triggers an OFF signal and the preset door-open time
is complete, the door closes at high speed. At the end of the closing stroke,
the door slows to low speed and stops in the completely closed position where
pressure is applied to keep the door pressed against the frame.
The braking position is adjusted automatically so that the low-speed zone is
between 50 and 70 ffiffi.
-If an ON signal is triggered while the door is closing, it quickly reverses
open.

5. Adjustments
'on
1. Drive belt tensl becomes slack
drive belt 1
If the "t can fou
tlon 1 , e
'ng opera the drlv
durl ts Keep
nen . t
other compo the lock nu
' t" loosen
belt tlgh , nut (see
the clamp and tighten
right)
V boll
. tment (for both
'" 2 Stopper adJus. )
. . g and closing
openln
.. resistance
3Door sliding
sliding
. h' gh door
Check for a 1
resistance.
Spanner
-
0'00110 for boll SIOPpe' (rubber)
Door 51nkos hom
when II tS luly
apenod Q( tlowd
MolOt .ode
I
S,apptlf
I I
" I,
, .
\boItcl~p
2 Fi. bell WIth
- __"-0
\
loolhed bolt
"ong roslstancO '>- Door 'If

(
(
4. Adjustment on control box
1. Switches and adjusters
Op4n1n9 speed adjuster
I
;uvoe :
•••••.• I'M' r;;l
~
'-NO-. --I~o
.,tAli,,,.
CU.hlonlr.q adjuster
Ir"kinq ad 'ulter
CIa.inq .peed ad'u.ter
ad,u.ter
Al.r~ ON/OFr switch
POwer indicator -__
Alink. when an abnormAlity occur.
Open t1
Safety ,witch L1a.: indicator
DAIHATSU DIESEL MFG.CO ••LTD.
Satety switch tlm4t tor a .vinq door
til
10
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-
t.-
o
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~Mm~~~;~QlW"
Halt-open operatlon adjuster
Hlqh •• peed Ion •• tro~. adjuster
efor tne t •• ehlnq proc ••• '
Door dieectlon •• lector
Auto~.tlc/con.t."t halt-open •• lector
External ,witch CHS. I'S 5S1 indicators
DIP switches Rl - R8
Open t.lt push-button .witch
Satrty be.~ switch 1591 indicator
0-
M.., ••• '.u
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2. Setting up before Initial stroke determining sequence
Set the following before turning on the 100V AC
power source.
1) Door direction selector
Shift this selector depending on the
door direction.
• Single-sliding, left-opening: Set to"Left
•Single-sliding,right--{)pening:Setto"Right"
7 8
1t.1I O' .
" Op~n l,eclloo T.STR
MI@!)~
+ C++A .•.•
L R.D.
/ .
:IJO:Jfl
Double-sliding: Set to "Double"
Too. S.Ll.3.&.5.6.U
sa
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Mod, •• I.c;,
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12.
••••
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s.,
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Sl
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•
100
'•..• 0
u_
-
t.-
O••
10
DC
•
.-
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300 30
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c..o- OC.
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2) DIP switches
s-l-s-8 Factory-set.TO change the
DIP switch setting, follow the in-
structions below.
8-1 If the door is equipped with an
electromagnetic lock system, set 8-1 to the lower position.
"f.. I
I . r-
"'= .....1__ Bra)yng PQInL 300 mm
i==::;::==::J
1
e. •••.•
120-
••
2.3_
t Bt
_ 2.3
t ~t
l •
5-2, 5-3: Braking stroke adjustment
Light-weight or short-stroke door
$-2: Lower, 8-3: down Braking point: 120 rom
away from the fully-closed position Door starts
to close or open slowly (with 2 steps) Standard
door
8-2: Lower, 8-3: Upper Braking point: 200 rom
~way from the fully-closed position Heavy or
long-stroke door
8-2: Upper, S-3: down Braking point: 300 mm
away from the fully-closed position
-Fire protection door
S-2: Upper, S-3: Lower Braking point: 500 mm
away from the fully-closed position
8-4 Press-opening ON/OFF
Factory-set to ON (upper position) .
For a swing door, set this switch to
the upper position.
I
-"'---
. "-
,,
" "
•
•

-
----I
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I.e-.,..d .•..
••••
Con1ulnt Aulo
01
12.5
TeAChino 1"o~.(mml
225
0
All .Iow 51500 3
31.5
1300 01800 4.0
2000
7
2100 562.5
3900 8 3000
,
'5
4
1200 94000
,
81.5
S.8
DC
Swing
8.0.
_.....•
.- .
00' Illok.IDS).
I S.l
I B.C. Slidi"t
5.1.2.3.4.5.6.7.8 ~~ 00",,,,,, UTR HO.l'J'I.S!
::t@MMMI~~ %i~
e•.• l .•...•. t
I I L R O. J H.II w","C'J<l
high speed and, after a brake is applied,
"
t~9"-..-.
<-_ I
I' I
H(--!\
"'r•• " a.••.•
--
3. Automatic stroke teaching
1. Turn the power supply ON. Three seconds
later, the open door starts to close at low
speed and finally presses against the door
frame to close completely.
2. The power indicator (green) is lit.
3. Check door operation by pressing the test
key.
Press the test. key: stroke teaching
process starts. The door opens through the
specified zone at high speed, then, after a
brake is applied, completes its opening at
low speed. Next, the door starts to close at
it presses against the door frame to close completely.
3) High-speed zone stroke adjuster
This adjusts the door high-speed range during
the teaching process. Keep the high speed
range to 70% or less of the door stroke.
Otherwise, the door may hit the door frame at
high speed.
8-5 "Fixed"/"Auto" cushioning Factory-set to Auto (lower position). For a swing door, set this switch to F,xed (upper positIOn)
8-6 Press-closing: OFF when an abnormality is detected/constantly
ON
Factory-set to ON (lower position)
5-7: Battery open/close selector
Upper: The door opens when power is cut off.
Lower: The door closes when power is cut off.
S-8: Selector: swing door with spring/sliding
door or swing door without spring

. ...,
I
r
•
(~
.~~
I
1.00
I
Povver supply Braking Cushion Closing Opening
@-~-
Green: 100V Min.Max. S F 5 F S F
ned: Alarm Speed
100
50-70
• Aft!!r adjusting any 0' the speed adjusl-
menl knobs. always lurn the povver OFF
then ON to check the !!Hl!cl.
4. Pressing the test button lights the sensor
indicator (red)
5. Brake force adj ustrnent Adjust the brake force so that
the low-speed zone is set to 50-l00rnrn. If braking is
excessively weak, the door hits the door frame at
high speed, or, when the door stops moving in the reverse
direction, it goes beyond the proper stopping point. If the
braking is excessively strong, the door judders to stop ..
If the cushion mode is set to Auto (factory-setting), the slow
speed zone is automatically adjusted to 50 _60 mID regardless of
the slow-speed zone setting.
6, 7. High-speed adjusters (6: for opening speed, 7:
for closing speed)
(\ For proper adjustment, start with a low speed, then
gradually increase the setting so that the
slow-speed zone is at least 50mm. The
closing speed must be slower than the
opening speed, for the safety reasons.
8. Cushioning speed (low-speed) adjuster
This adjusts the door speed after a brake is applied. Use if
the cushioning mode is "Fixed". Normally adjust to 50 -60
mm/sec. An excessively slow set ting results in poor door
operation. See the slow speed section in the teaching
process.
9. Open timer
This adjusts the door-open time, from when
the sensor turns OFF to when the door
actually starts to close. The adjustment
range is between 0.5 and 10 seconds. Normally
set it to 1 -2 seconds.

.~
LSD;;
T.STR HO.I%I+S:
(%)
, H.II O' .
;;l open iftcllon
...-
r
.
~
/
••••
this switch
if an alarm is not necessary. Even
in this case, the power indicator
turns from green to red and starts blinking,
providing a visual a 1 arm.
Sensor switch operation indicator
This indicator lights red when the sensor
switch turns on. It is useful for checking
Set to the "short" side for a ratchet or push-
button switch system door.
Half-open operation switch The half-
open stroke can be chosen from the seven
steps programmed between 12.5% to
87.5% of the door stroke. Selection
between automatic switching of full and half opening
should depend on the traffic, and fixed
half-opening is also possible.
Before making these selections, it
is necessary to set the half-open
selector switch that is installed
externally.
Alarm ON/OFF switch Turn off
sensor switch operation.
Safety beam switch indicator This indicator
lights red when the safety beam switch turns
on. If an object blocks the beam when the door
is closing, the safety beam switch stops the
door and opens it again. This switch does not
function when the door is fully closed. Check
the switch using this indicator.
11.
12.
13.
10.
SB.I.mp T.,. bun••• 5.1,2,3.4,5,6.1,8 :::.•• 0;,,,,,,,, T.STR HO l'l'IHS.I ••••p
@ 0 ::.@MGM~~~O~19
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