Daikin DC96VE User manual

SS-DC96VE www.daikincomfort.com 07/20
Supersedes 10/19
DC96VE
Two-Stage, Multi-Speed
ECM Gas Furnace
Up to 96% AFUE
Heating Input: 40,000 - 100,000 BTU/h
■Contents
Nomenclature........................................ 2
Product Specicaons........................... 3
Dimensions ............................................ 4
Airow Specicaons............................ 5
Wiring Diagram.................................... 10
Accessories .......................................... 11
■Standard Features
• Energy-ecient mul-speed ECM blower motor
• Heavy-duty stainless-steel
tubular heat exchanger
• Stainless-steel secondary heat exchanger
• Two-stage gas valve provides quiet,
economical heang
• Durable Silicon Nitride igniter
• Quiet two-speed induced dra blower
• Self-diagnosc control board with constant
memory fault code history output to a LED
• Color-coded low-voltage terminals with provi-
sions for electronic air cleaner and humidier
• Low connuous fan speed opons
oer quiet air circulaon
• Can no longer be installed in California’s
South Coast Air Quality Management District
(SCAQMD) on or aer October 1, 2019
• AHRI Cered; ETL Listed
■Cabinet Features
• Designed for mul-posion installaon:
DC96VE: Counter ow, horizontal le or right
• Cered for direct vent (2-pipe) or non-direct vent (1-pipe)
• Easy-to-install top venng with oponal side venng
• Convenient le or right connecon
for gas and electrical service
• Cabinet air leakage (QLeak) ≤ 2%
• Heavy-gauge steel cabinet with durable nish
• Fully insulated heat exchanger and blower secon
• Airght solid boom or side return
with easy-cut tabs for eortless removal
in boom air-inlet applicaons
* Complete warranty details available from your local dealer or at www.daikincomfort.com.
To receive the Lifeme Heat Exchanger Limited Warranty (good for as long as you own your
home), the 6-Year Unit Replacement Limited Warranty and the 12-Year Parts Limited Warranty,
online registraon must be completed within 60 days of installaon. Addional requirements
for annual maintenance are required for the Unit Replacement Limited Warranty. Online
registraon and some of the addional requirements are not required in California or Quebec.

2www.daikincomfort.com SS-DC96VE SS-DC96VE www.daikincomfort.com 3
DC96 V E 060 3 B N A A
1 2 3,4 5 6 7,8,9 10 11 12 13 14
Brand MinorRevision
DDaikinBrand AInitialRelease
B1stRevision
Configuration
MUpflow/Horizontal MajorRevision
CDownflow/Horizontal AInitialRelease
B1stRevision
AFUE
97–9798%AFUE 9292%AFUE NOx
96–96%AFUE NLowNox(40ng/J)
GasValve CabinetWidth
MModulating HConvertibleTwoStage B17½"
VTwoStage SSingleStage C21"
D24½"
Motor
C VariableSpeedECM/Communicating MaximumCFM
E- Multi-SpeedECM S - Multi-Speed PSC 2800CFM
31200CFM
MBTU/h 41600CFM
04040,000BTU/h 100100,000BTU/h 52000CFM
06060,000BTU/h 120120,000BTU/h
08080,000BTU/h
Nomenclature

2    3
Product Specifications
DC96VE
0403BNA
DC96VE
0603BNA
DC96VE
0803BNA
DC96VE
1005CNA
Heating Data
    
    
    
    
AFUE²    
 25 - 55 25 - 55 40 - 70 
 2" - 3" 2" - 3" 2" - 3" 2" - 3"
 2 3 4 5
Circulator Blower
 1.5 - 3 1.5 - 3 1.5 - 3 4 - 5
    
    1
 5555
Electrical Data
488813.3
515 15 15 15
Shipping Weight (lbs) 112 115 118 140








Notes





4    5
Dimensions
Minimum Clearances to Combustible Materials
Position Sides Rear Front Bottom Flue Top
 0" 0" 3"  0" 1"
  0" 3" 0" 


A
34½
4⅛
11⅜
14¾
25⅛
28¾
C
6⅞ 6⅞
11⅜
14⅞
14¾
25⅛
3½
2½
2
1⅞
2⅝
23
14
1⅜
1½
1⅝
E
D
Unfolded Flanges
18⅛
Unfolded Flanges
20⅛
Folded Flanges
2⅝
1⅞
2½
6½
2
Front View
Right-Side View
Low-Voltage
Electrical Outlet
Alternate Gas
High-Voltage
Electrical Outlet
Standard Drain Trap
Drain Trap Holes
Alternate
Gas Supply
Alternate Vent/
High-Voltage
Electrical Outlet
Right Side Exterior
Drain Trap Holes
Low-Voltage
Electrical Outlet
Air
Discharge
Air
Discharge
Folded Flanges
B
18¼
AIR DISCHARGE AIR RETURN
MODEL A B C D E
   14"  
   14"  
   14"  
    18" 

4    5
Minimum Filter Sizes
DC96VE
0403BN*
DC96VE
0603BN*
DC96VE
0803BN*
DC96VE
1005CN*
 

centrally located.
Airflow Data — DC96VE0403BNA
COOLING
D I P Sw i tc h e s
S1-1 S1-2 S1-3
Static 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Tstat Call CFM CFM CFM CFM CFM CFM CFM CFM
    511  387 335 280 252
  1181 1150 1117 1078 1035 1002 
  1137   1018    
   511  387 335 280 252
  1137   1018    
  1181 1150 1117 1078 1035 1002 
    511  387 335 280 252
 743   572 515  408 
 lo   511  387 335 280 252
        
 lo 1137   1018    
 743   572 515  408 
 lo        
  1181 1150 1117 1078 1035 1002 
 lo        
 1137   1018    
** Factory Default  
CONTINUOUS FAN
D I P Sw i tc h e s
S2-2 S2-3 S2-4
Static 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Tstat Call CFM CFM CFM CFM CFM CFM CFM CFM
 743   572 515  408 
        
 1137   1018    
   511  387 335 280 252
  1181 1150 1117 1078 1035 1002 
 743   572 515  408 
 743   572 515  408 
 743   572 515  408 
HEATING
D I P S w i t c h e s
S1-4 S2-1
Static 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Tstat Call CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM CFM CFM
 W1 743 33    40 572 44 515 48  408 
W2  38  40  42  44  47   
 W1 1137 NA  NA  NA 1018 NA     
W2  38  40  42  44  47   
 W1 1137 NA  NA  NA 1018 NA     
W2  55  NA 511 NA  NA 387 NA NA NA NA
 W1  38  43 511   55 387  335 280 252
W2   1181 30 1150 31 1117 32 1078 33 1035 1002 
** Factory Default  
Notes
• 
• 
• 

    7
Airflow Data — DC96VE0603BNA
Notes
• 
• 
• 
COOLING
D I P S w i t c h e s
S1-1 S1-2 S1-3
Static 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Tstat Call CFM CFM CFM CFM CFM CFM CFM CFM
   1104 1057 1017    822
    1101  1017  
  782  547   333  
  1104 1057 1017    822
  782  547   333  
    1101  1017  
   1104 1057 1017    822
   780 720   554 505
   1104 1057 1017    822
 1328 1287  1215 1170 1131 1085 
  782  547   333  
   780 720   554 505
  1328 1287  1215 1170 1131 1085 
    1101  1017  
  1328 1287  1215 1170 1131 1085 
 782  547   333  
** Factory Default  
CONTINUOUS FAN
D I P Sw i tc h es
S2-2 S2-3 S2-4
Static 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Tstat Call CFM CFM CFM CFM CFM CFM CFM CFM
**OFF OFF OFF   780 720   554 505
ON OFF OFF 1328 1287  1215 1170 1131 1085 
ON ON OFF 782  547   333  251
OFF ON OFF  1104 1057 1017    822
OFF OFF ON    1101  1017  
OFF ON ON   780 720   554 505
ON OFF ON   780 720   554 505
ON ON ON   780 720   554 505
** Factory Default
HEATING
D I P S w i tc h e s
S1-4 S2-1
Static 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Tstat Call CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM CFM CFM
 W1  41  44 780 47 720 51    554 505
W2 1328 40 1287 41  42 1215 43 1170 45 1131 1085 
 W1 782 47  NA 547        
W2 1328 40 1287 41  42 1215 43 1170 45 1131 1085 
 W1 782 47  NA 547        
W2   1104 48 1057 50 1017 52  55   822
 W1  32 1104 33 1057 35 1017   38   822
W2  43  44   1101 48  50 1017  
** Factory Default  

    7
Notes
• 
• 
• 
Airflow Data — DC96VE0803BNA
COOLING
D I P S w i t c h e s
S1-1 S1-2 S1-3
Static 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Tstat Call CFM CFM CFM CFM CFM CFM CFM CFM
   842 784     
 1111  1025   885  801
  750   507 442 388 328 
  842 784     
  750   507 442 388 328 
 1111  1025   885  801
   842 784     
 1221 1172 1128 1087  1005  
   842 784     
 1311   1203 1172 1122 1088 1041
  750   507 442 388 328 
 1221 1172 1128 1087  1005  
  1311   1203 1172 1122 1088 1041
 1111  1025   885  801
  1311   1203 1172 1122 1088 1041
 750   507 442 388 328 
** Factory Default  
CONTINUOUS FAN
D I P Sw i tc h es
S2-2 S2-3 S2-4
Static 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Tstat Call CFM CFM CFM CFM CFM CFM CFM CFM
**OFF OFF OFF 1221 1172 1128 1087  1005  
ON OFF OFF 1311   1203 1172 1122 1088 1041
ON ON OFF 750   507 442 388 328 288
OFF ON OFF  842 784     
OFF OFF ON 1111  1025   885  801
OFF ON ON 1221 1172 1128 1087  1005  
ON OFF ON 1221 1172 1128 1087  1005  
ON ON ON 1221 1172 1128 1087  1005  
** Factory Default
HEATING
D I P Sw i tc h e s
S1-4 S2-1
Static 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Tstat Call CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM CFM CFM
 W1 1221 40 1172 42 1128 44 1087 45  47 1005  
W2 1311 54  54   1203 58 1172  1122 1088 1041
 W1 750      507  442  388 328 
W2 1311 54  54   1203 58 1172  1122 1088 1041
 W1 750 NA     507  442  388 328 
W2   842  784        
 W1  55 842  784 NA  NA     
W2 1111    1025   NA  NA 885  801
** Factory Default  

8    
Airflow Data — DC96VE1005CNA
Notes
• 
• 
• 
COOLING
D I P S w i t c h e s
S1-1 S1-2 S1-3
Static 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Tstat Call CFM CFM CFM CFM CFM CFM CFM CFM
   1577 1528  1410  1307 
       1834 1773
  1477 1422  1301 1244  1135 1078
  1577 1528  1410  1307 
  1477 1422  1301 1244  1135 1078
       1834 1773
   1577 1528  1410  1307 
 1300 1234 1175  1052   
   1577 1528  1410  1307 
  1817 1774     1552
  1477 1422  1301 1244  1135 1078
 1300 1234 1175  1052   
   1817 1774     1552
       1834 1773
   1817 1774     1552
 1477 1422  1301 1244  1135 1078
** Factory Default  
CONTINUOUS FAN
D I P Sw i tc h es
S2-2 S2-3 S2-4
Static 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Tstat Call CFM CFM CFM CFM CFM CFM CFM CFM
**OFF OFF OFF 1300 1234 1175  1052   
ON OFF OFF  1817 1774     1552
ON ON OFF 1477 1422  1301 1244  1135 1078
OFF ON OFF  1577 1528  1410  1307 
OFF OFF ON       1834 1773
OFF ON ON 1300 1234 1175  1052   
ON OFF ON 1300 1234 1175  1052   
ON ON ON 1300 1234 1175  1052   
** Factory Default
HEATING
D I P S w i tc h e s
S1-4 S2-1
Static 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Tstat Call CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM CFM CFM
 W1 1300 47 1234 50 1175 52   1052    
W2  47 1817 48 1774 50  51  52   1552
 W1 1477 42 1422 43  45 1301 47 1244   1135 1078
W2  47 1817 48 1774 50  51  52   1552
 W1 1477 42 1422 43  45 1301 47 1244   1135 1078
W2  54 1577  1528 58   1410   1307 
 W1  38 1577  1528 40  42 1410 44  1307 
W2  43  44  44      1834 1773
** Factory Default  

8    
Temperature Rise Range Chart
30 40 50 60 70 80 90 110 120
100 130 140 150
100
90 80
70 60 50
40 30 20
10
OUTPUT BTU/HR x 1000
BTU OUTPUT vs TEMPERATURE RISE CHART
TEMPERATURE RISE
600 CFM
700
900
1000
1100
1200
1400
1600
1800
2000
2200
2400 CFM
FORMULAS
BTU OUTPUT = CFM x 1.08 x RISE
RISE =
BTU OUTPUT
1.08
÷ CFM
800

Output BTU/h x 1,000

  

BTU Output Vs. Temperature Rise Chart

10 www.daikincomfort.com SS-DC96VE SS-DC96VE www.daikincomfort.com 11
Wiring Diagram — DC96VE
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. ⚠Warning High Voltage: Disconnect all power before servicing or installing this unit. Mulple power
sources may be present. Failure to do so may cause property damage, personal injury, or death. ⚡
GN
GND
COLORCODES:
GNGREEN
RDRED
GYGRAY
PUPURPLE
PKPINK
BKBLACK
BLBLUE
WHWHITE
BRBROWN
YLYELLOW
ORORANGE
GND
BK
RD
GN
GN
24 VAC
115 VAC
GND
GRD
BK
YLOYW1W2RGCTWIN
N.E.C.CLASS2WIRE
0140F02481-A
BR
PK
GY
OR
GN
BL
YL
S1
BK
HUM
X-FMR
L1
CIRC-H
EAC-H
5
21 4
3
24V3A
FUSE
NEUTRAL
DIAGNOSTIC
LED'S
5 CIRCUIT CONNECTOR
10
6
3
4
5
2
7
11
1
12
8
9
FRONTCOVER
PRESSURE
SWITCH
NO
C
FUSE3A
MICRO
TO
PS2(2)
TR(9)
G
HI
C
TH(5)
24V THERMOSTAT CONNECTIONS N.E.C. CLASS 2 WIRE
VALVE
GAS
W2
TRANSFORMER
HLI(6)
Y2
Y1
HLO(11)
GND(4)
O
MVL(7)
NO
W1
C
R
CONTROLS
AUTORESETAUXILIARYLIMIT
LIMITCONTROLS
MANUALRESETROLLOUT
PRESS.SWTICH
HIGHFIRE
C
SWITCH
LOWFIREPRESS
MVH(1)
DEHUM
GND
PS1(12)
LIMIT CONTROL
AUTORESETPRIMARY
24VAC
NO
PM
MVC(8)
INTEGRATEDCONTROLMODULE
C
BLWR
AIR
INDOOR
CIRCULATOR
R
TO
MICRO
TO
TO
+VDC
EAC
HUMIDIFIER
ID
NEUTRAL
WIRINGTOUNIT
L
INTEGRATED CONTROL MODULE
HOTSURFACE
GND
BLWR
NEUTRAL
WARNING:
GROUNDED.
OVERCURRENTPROTECTIONDEVICE
MUSTBEPROPERLY
SWITCH
NEUTRAL
ELECTRONIC
AIR
IGN
INDHI
DISCONNECT
FS
POLARIZEDAND
NEUTRAL
LINE
NEUTRAL
JUNCTIONBOX
BLWR
INDLO
N
INDOOR
AIRCLEANER
HUM
DOOR
NEUTRAL
INTEGRATED CONTROL MODULE
TO115VAC/1Ø/60HZPOWERSUPPLYWITH
115VAC
HUM-OUT
IGNITER
CIRCULATOR
BEFORESERVICING.
FLAMESENSOR
DISCONNECTPOWER
LINE
GND
T1
T2
OR
BR
BK
WH
WH
WH WH
PU
GY
YL
OR BR
PK
RD
WH
BK
PU
GY
BR
OR
RD
OR
BL
RD
WH
WH
LINE
NO
LIMITCONTROL
AUXILIARY
AUTORESET
PK
WARNING:DISCONNECT
TRANSFORMER
40 VA
PU
GY
N
NO
G
C
SWITCH
PRESSURE
LOWFIRE
SENSOR
FLAME
PRESSURESWITCH
FRONTCOVER
C
TO UNIT MUST BE
BL
RD
AND GROUNDED.
1
JUNCTION BOX
WH
SWITCH (PRESS.)
FIELD SPLICE
FIELD GND
3
GN
BL
BR
WH
NO
LIMIT CONTROL
AUTORESETPRIMARY
WH
1
OR
30kBTUAND40kBTU)
CONTROLS(SINGLECONTROLON
MANUALRESETROLLOUTLIMIT
WH
L
PU
GY
BK
SWITCHASSEMBLY
ID BLOWERTWO-STAGEPRESSURE
OR
WH
SERVICING. WIRING
EQUIPMENT GND
INTERNAL TO
SWITCH
PRESSURE
HIGHFIRE
PROT. DEVICE
INTEGRATED CONTROL
PK
PU
PLUG CONNECTION
L
N
BK
C
DOOROPEN)
(OPENWHEN
DOORSWITCH
COMPARTMENT
BLOWER
SWITCH (TEMP.)
GND
1
BLOWER
CIRCULATOR
JUNCTION
OR
40VA
Ø/60HZ
DISCONNECT
(WHITERODGERS)
GASVALVE
TWOSTAGE
OVERCURRENT
CONNECTOR
2CIRCUIT
LOW VOLTAGE (24V)
YL
GND
WH
CHASSIS GROUND
2
3
IGNITER
SURFACE
HOT
2
YL
PU
C
2
C
BLOWER
DRAFT
INDUCED
BK
PM
BK
BLOWERCOMPARTMENT
115VAC/1
OVERCURRENT
BK
HARNESS
ECM MTR
HI
TERMINAL
OR
POWER BEFORE
IGNITER
RD
BK
TO
RD
POWERSUPPLYWITH
BURNERCOMPARTMENT
PROTECTIONDEVICE
PROPERLY POLARIZED
RDBK
OR
BL
LOW VOLTAGE FIELD
HI VOLTAGE (115V)
HI VOLTAGE FIELD
RAPID=TWINNINGERROR
STEADYON=INTERNALGVERROR,MICROANDFREQUENCYCHECK
1FLASH=FLAMESENSEDWHENNOFLAMESHOULDBEPRESENT
4FLASHES=OPENLIMITSWITCH
0
4
3
2
1
REDLEDFLASHCODE
2FLASHES=PRESSURESWITCHSTUCKCLOSED/INDUCERERROR
3FLASHES=1STSTAGEPRESSURESWITCHSTUCK
OPEN/INDUCERERROR
5FLASHES=OPENROLLOUT/OPENFUSEDETECTED
6FLASHES=PRESSURESWITCHCYCLELOCKOUT
7FLASHES=EXTERNALLOCKOUT(RETRIES)
9
6
5
7
8
8FLASHES=EXTERNALLOCKOUT(RECYCLES)
9FLASHES+GROUNDINGORREVERSEDPOLARITY
10FLASHES=GASFLOWWITHNOCALLFORHEAT
11FLASHES=LIMITSWITCHOPEN-BLOWERFAILURE
12FLASHES=IGNITORRELAYFAILURE
11
10
12
3DOUBLEFLASHES=2NDSTAGEPRESSURESWITCH
STUCKOPEN/INDUCERERROR
3FLASHES=W2PRESENTWITHNOW1
2FLASHES=NORMALOPERATIONWITH
CALLFOR2NDSTAGEHEAT
1FLASH=NORMALOPERATIONWITHCALLFOR
1STSTAGEHEAT(W1)
2
4
3
1
4FLASHES=YPRESENTWITHNOGCALL,YLO
PRESENTWITHNOGCALL
AMBERLEDFLASHCODE
RAPID=LOWFLAMESENSECURRENT
RAPID=NORMALOPERATIONWITHCALLFORFAN(G)
STEADYON=STANDBY
1FLASH=NORMALOPERATIONWITHCALLFOR
LOWSTAGECOOL(YLO+G)
0
2
1
GREENLEDFLASHCODE
2FLASHES=NORMALOPERATIONWITHCALLFORHIGH
STAGECOOL/ORSINGLESTAGECOOLING(Y+G)
0
1.SETHEATANTICIPATORONROOMTHERMOSTATAT0.7AMPS.
NOTES:
$
2.MANUFACTURER'S SPECIFIEDREPLACEMENTPARTSMUSTBEUSED
WHENSERVICING.
MUSTBEREPLACEDITMUSTBEREPLACEDWITHWIRINGMATERIAL
HAVINGATEMPERATURERATINGOFATLEAST105C.USECOPPER
CONDUCTORSONLY.
4.UNITMUSTBEPERMANENTLYGROUNDEDANDCONFORMTON.E.C.
ANDLOCALCODES.
5.TORECALLTHELAST6FAULTS,MOSTRECENTTOLEASTRECENT,
DEPRESSSWITCHFORMORETHAN2SECONDSWHILEINSTANDBY
(NOTHERMOSTATINPUTS)
3.IFANYOFTHEORIGINALWIREASSUPPLIEDWITHTHEFURNACE
S3
S2
T5
T3
T4
RD
COM
BK

10 www.daikincomfort.com SS-DC96VE SS-DC96VE www.daikincomfort.com 11
Accessories
Model Description DC96VE
0403BNA1
DC96VE
0603BNA1
DC96VE
0803BNA1
DC96VE
1005CNA1
CVENT-2 Concentric Vent Kit (2”) √√√√
CVENT-3 Concentric Vent Kit (3”) √√√√
CFSB17 Downow Sub-Base 17.5" √√√---
CFSB21 Downow Sub-Base 21" --- --- --- √
CFSB24 Downow Sub-Base 24" --- --- --- ---
RF000142 Drain Kit -Horizontal Le Vercal Flue √√√√
EFR01 EFR02 --- --- --- ---
0170K00000S Flush Mount Vent Kit - 3" or 2" √√√√
0170K00001S Flush Mount Vent Kit - 2" √√√√
AFE18-60A Fossil Fuel (Duel Fuel) Kit √√√√
High-Altude Natural Gas Kit HASFK-1 HASFK-1 HASFK-2 HASFK-2
High-Altude LP Gas Kit TBD TBD TBD TBD
LPLP03 Low LP Gas Pressure Switch √√√√
LPM-08 LP Conversion Kits (Gas Valve) √√√√
NOTE: 1Twinning kit is not required, but the furnace is capable of twinning. See details in the unit IO manual.

12 www.daikincomfort.com SS-DC96VE SS-DC96VE www.daikincomfort.com PB
Our connuing commitment to quality products may mean a change in specicaons without noce.
© 2020 • Houston, Texas
Notes