DAJ XMKC40/9040III User manual

USERSMANUAL
MODEL:XMKC40/9040III
Failure tofollowwarning couldresultinDEATHORSERIOUSINJURY.
WARNING
M051903/13 V1
4-IN-1BRADNAILER/STAPLER
&FLOORINGNAILER

LUBRICATION
ADJUSTINGAIRPRESSURE
CONNECTINGAIRSUPPLY
TOOLTESTING
NAILLOADING
METHODSOFOPERATION
COLDWEATHEROPERATION
ADJUSTINGTHENAILINGDEPTH
ADJUSTABLE THEEXHAUST
NAILINDICATOR
CHANGETHENOSE COVER
SPECIFICATION
FEATURES
WORKAREA
PERSONALSAFETY
TOOLUSE AND CARE
SERVICE
AIRSOURCE
CONTENTS:
JAMCLEARING
CLEANING
STORAGE
HOOKUPINSTRUCTIONSFORTOOLTOAIRSUPPLY
IMPORTANTINFORMATION
EXPLANATIONOFTHENAILING ACTION
GENERALSAFETYRULES
DESCRIPTIONANDSPECIFICATION
ASSEMBLY/INSTALLATION
OPERATION
MAINTENANCE
RECOMMENDEDHOOKUP
TROUBLESOLVING
P1
P1
P1
P1
P1
P1
P2
P2
P3
P3
P4
P4
P4
P4
P4
P4
P5
P5
P6
P6
P6
P7
P7
P7
P8
P8
P8
P8
P8
P9
P9

IMPORTANTINFORMATION
TO AVOIDSERIOUSPERSONALINJURY,ALL USERSAND
EMPLOYERS/OWNERSMUSTREADAND UNDERSTAND
ALLINSTRUCTIONSINTHISMANUAL BEFOREOPERATING
ORMAINTAININGTHISTOOL.
1
EXPLANATION OF
THENAILING ACTION
SINGLEACTUATION MECHANISM:
CONTACTACTUATIONMECHANISM:
FULLSEQUENTIALACTUATIONMECHANISM:
First,press thesafetyagainstthewood;next,pullthe
triggertodrivethefastener.Afterfasteningonce,
fasteningwillnotbepossibleagainuntilthetriggeris
releasedandpressedagain.
First,press thesafetyagainstthewood;next,pullthe
triggertodrivethefastener.First.Pullthetrigger;next,
pressthesafetyagainstthewoodtodrivethefastener.If
thetriggerisheldback,afastenerwillbedriveneach
time whenthesafety ispressedagainst thewood.
First,press thesafetyagainstthewood;next,pullthe
triggertodrive thefastener.Follow thesamesequence
tocontinuedrivingfasteners.
GENERAL SAFETYRULES
PERSONALSAFETY
Theemployermustenforcetheuseofsafety glasses by
thetooloperatorandothersinworkarea.
Always
wearearprotectiontoprotectyourearsfromloud noise,
Alwayswearheadprotectiontoprotectyourheadfrom
flying objects.
Adustmask, non-skidsafety
shoesandahardhatmustbeusedfortheapplicable
conditions.Wearafull faceshieldifyouareproducing
metalfilingsorwoodchips.
Donotwearlooseclothing or
jewelry.Containlonghair.Keepyourhair,clothing,and
glovesawayfrommoving parts.Loose clothes,jewelry,
or longhaircanbecaughtinmovingpartsandincreases
therisk ofinjury.
Donotusetoolwhiletiredor undertheinfluenceof
drugs,alcohol, or medication.Amomentofinattention
whileoperatingthetoolmay causeseriousinjury.
Keepfingersawayfrom
triggerwhennotdrivingfasteners,especiallywhen
connectingthetooltotheairsupply.
keepproperfooting and balance
at alltimes.Properfooting and balanceenablebetter
controlofthetoolinunexpectedsituations.
Entangledorsnarledhoses can
causealossofbalance or footinginadditionto
unintentionaltooloperation.Attachthehose tothe
structuretoreduce theriskoflossofbalance ofthehose
shifts.
ALWAYSWEAREARANDHEADPROTECTION.
USESAFETYEQUIPMENT.
DRESSPROPERLY.
STAYALERT, WATCH WHATYOUAREDOINGANDUSE
COMMONSENSE WHENOPERATING APOWERTOOL.
AVOIDUNINTENTIONALFIRING.
DONOTOVERREACH.
MAKESUREAIR HOSEISFREEOFSNAGSAND
OBSTRUCTIONS.DONOTATTACHANAIRHOSEOR
TOOLTO YOUR BODY.
WORKAREA
KEEPTHEWORK AREACLEANANDWELLLIGHTED.
Clutteredbenchesanddarkareas increasetherisksof
accidents.
suchas inthepresenceofflammable
liquids,gases,ordust.Thetool createsasparkwhich
may igniteflammableliquids,gasesordust.
Donotlet visitorshandlethe
tool. Allvisitorsshouldbekeptsafetyaway fromwork
area.
Respectthetoolas aworkingimplement.
DONOT OPERATETHETOOL INEXPLOSIVE
ATMOSPHERES,
KEEPVISITORSAWAY.
NEVERENGAGEINHORSEPLAYWITHTHETOOL.
WARNING
keepthismanualforthesafetywarningsandprecautions,
operating,inspection, maintenance. Keepthis manualand
thereceiptinasafeand dryplaceforfuturereference.
OPERATORSANDOTHERSINWORKAREAMUSTWEAR
SAFETYGLASSESWITH SIDESHIELDS. Whenoperating
thetool,alwayswearsafetyglasseswithsideshields,
andmake sureothersinworkareawearsafetyglasses.
Safety glassesmustconformtotherequirements of
AmericanNationalStandardsInstitute, ANSIZ87.1and
provideprotection againstflyingparticlesbothfromthe
frontand side.
TOOLUSEANDCARE
NEVERPOINT TOOLATYOURSELFOROTHERSIN
WORK AREA.
KEEPFINGERSAWAYFROMTRIGGERWHENNOT
DRIVING FASTENERSTO AVOIDACCIDENTALFIRING.
NEVERMODIFYORALTERATOOL.
KNOWTHISTOOL.
USEONLYFASTENERSTHATARERECOMMENDEDFOR
YOURMODELS.
CHECKFORMISALIGNMENT ORBINDINGOFMOVING
PARTS,BREAKAGEOF PARTS,ANDANYOTHERS
Alwaysassumethetoolcontains
fasteners.Neverpointthetoolat yourselfor others,
whetheritcontainsfastenersornot.If fastenersare
mistakenlydriven,itcanleadtosevereinjuries.Never
engageinhorseplaywiththetool. Respect thetool as a
working implement.
Nevercarrythetoolwithfingerontriggersince you
coulddriveafastenerunintentionallyandinjureyourself
or someoneelse.Alwayscarrythetoolbythehandle
only.
Doingsomaycause
malfunction andpersonalinjuries.
Readmanualcarefully,learnits
applicationsandlimitations,as well as thespecific
potentialhazardsrelatedtothistool.
Donotusethewrong fastenersorload
thefastenersincorrectly.

2
CONDITION THATMAYAFFECTTHETOOL'SOPERATION.
CHECKSAFETYBEFOREUSE.
DONOTUSE TOOL IFTRIGGERDOESNOT ACTUATE
PROPERLY.
NEVERUSETOOL WHICHISDEFECTIVEOROPERATING
ABNORMALLY.
MAINTAIN TOOLSWITHCARE.
NEVERCARRYTHETOOL BYAIRHOSE.
STORETOOLSOUT OF THEREACH OFCHILDREN AND
OTHERUNTRAINEDPEOPLE.
PLACETOOLPROPERLYON WORKPIECE.
DONOT USETHETOOL ASAHAMMER.
KEEPALLSCREWSAND COVERSTIGHTLYINPLACE.
KEEPFACE,HANDSANDFEETAWAYFROMFIRING
HEADATALLTIMES.
DONOTDISCONNECTAIRHOSEFROMTOOLWITH
FINGERON TRIGGER.
DONOT LOADFASTENERSWITH TRIGGERPULLED OR
SAFETYDEPRESSED.
NEVERPLACEAHAND ORANYPARTOFBODYIN
FASTENERDISCHARGEAREAOF TOOL.
DONOTDRIVEFASTENERSINTO THINBOARDSOR
NEARCORNERSAND EDGESOFWORKPIECE.
DISCONNECTAIRHOSEFROMTOOLWHEN:
Ifdamaged, have thetool servicedbeforeusing. Many
accidents arecausedbypoorlymaintainedtools.
Makesurethesafety
operates properly.Neveruse thetoolunlessthesafetyis
operatingproperly,otherwise thetoolcoulddrivea
fastenerunexpectedly.Donottamperwithor remove
thesafety,otherwisethesafety becomesinoperable.
Anytool that cannotbecontrolledwiththe
triggerisdangerousandmust berepaired.
Ifthetoolappearstobeoperating
unusually, making strangenoises,or otherwiseappears
defective,stop usingitimmediatelyandarrangefor
repairsbyanauthorizedservice center.
Keepthetoolcleanand
lubricatedforbetterandsaferperformance.
Toolsaredangerousinthe
handsofuntrainedusers.
Donotdrive
fastenerson topofotherfastenersorwiththetoolattoo
steepofanangle;thefastenerscanricochetandhurt
someone.
Neverplaceyour face,handsor
feetnearthefiringhead.
Thetoolcanfirewhenre-
connectedtoanairsupply.
The
fastenerscanbedrivenor away fromtheworkpiecehit
someone.
1).Doingmaintenanceand inspection;
2).Turning theadjusterand top cover;
3).Clearingajam;
4).Itisnotinuse;
5).Leaving workarea;
6).Movingittoanotherlocation;
7).Handingittoanotherperson.
Neverattempttoclearajamorrepairthetoolunlessyou
have disconnectedairhose fromthetool andremoved
allremainingfastenersfromthetool.Thetoolshould
neverbeleftunattendedsincepeoplewhoarenot
familiarwiththetoolmighthandleitandinjure
themselves.
TOOLSERVICE
USEONLYACCESSORIESTHATAREIDENTIFIEDBYTHE
MANUFACTURERFORTHESPECIFICTOOL MODEL
USEOF UNAUTHORIZEDPARTSORFAILURETOFOLLOW
MAINTENANCEINSTRUCTIONSMAYCREATEARISKOF
INJURY
USEONLYTHELUBRICANTSSUPPLIEDWITH THETOOL
ORSPECIFIEDBYTHEMANUFACTURE.
TOOL SERVICEMUSTBEPERFORMEDONLYBY
QUALIFIEDREPAIRPERSONNEL.
AIRSOURCE
NEVERUSEOXYGENOROTHERBOTTLEDGASESASA
POWERSOURCE.
DONOT EXCEEDMAXIMUMRECOMMENDEDAIR
PRESSUREMARKEDONTHETOOL.
DONOT ABUSETHEAIRHOSE.
CHECKALLFITTINGS,HOSES,PIPES,CONNECTIONS
ANDCOMPRESSORBEFOREEACHUSE OF THISTOOL.
Explosionmayoccur.Combustible
gasesandotherbottledgases aredangerousandmay
causethetooltoexplode.
Useonlyclean,dry,
regulated,compressedairwithintheratedpressure
rangemarkedonthetool.Neverconnect thetoolto
pressureas whichpotentiallyexceeds200PSIthetool
canburst.
Protect all hosesfrom
kinks,restrictions,solvents or sharpobjects.Keepair
hose away fromheat,oil,sharpedgesor movingparts.
Replacedamagedhoses immediately.Damagedhoses
canburstor whiparound.
Repairorreplacedamagedorleakinghoses and
connectionsimmediately.Damagetoahose or
connectioncancauseapressurehose tobreakandwhip
aroundtheworkarea,andcanleadtoinjury.

FUNCTIONALDESCRIPTION ANDSPECIFICATIONS
Disconnectthetoolfromtheair sourcebeforemaking anyadjustments,changing accessoriesostoringthetool.Such
precautionarysafetymeasuresreducetheriskofunintentionaltooloperation.
r
FIG.1
AdjustableExhaust
Deflector
AirCap
Body
PlasticCover
NailIndicator
Magazine
Hand Grip
Trigger
AirPlug
3
WARNING
SPECIFICATIONS
ProductSize:
Weight:
NormalOperatingPressure:
MagazineCapacity:
FiringMode:
FastenerSize Range:
Length-12.99"(330mm)
Height-10.51"(267mm)
Width-2.99"(76mm)
3.52Ibs(1.6kg)
70-110PSI(0.5-0.75MPa)
100Nails
SequentialFire
18GaugeBrads:5/8"-1-5/8"(15-40mm)
18GaugeStaples:1/2"-1-5/8"(13-40mm)
FastenerType
Quick
Release Lever
Magazine
Latch
PlasticScrew
FlooringPlate
Flooring Nose Cover
5/8"
3/4"
1"
1-3/16"
1-1/4"
1-5/8"
15mm
20mm
25mm
30mm
32mm
40mm
1.26x1.05mm
(0.050")(0.041")
18Ga.
1.26 x1.05mm
(0.050")(0.041")
18Ga.
13mm
16mm
19mm
25mm
32mm
40mm
1/2"
5/8"
3/4"
1"
1-1/4"
1-5/8"

4
LUBRICATION
OPERATION
Ifthetoolisnotusedwithanin-linelubricationsystem on
theairsupplyitisnecessarytoperiodicallylubricatethe
toolwithairtoollubrication.
USEONLYTHEAIRTOOL LUBRICANTSSUPPLIEDWITH
THETOOL. Donotuseotherlubricantsastheymay
damagethetool.
Donotusedetergentoil,WD-40,transmissionfluid,motor
oil,or otherlubricantsnotspecificallydesignatedas airtool
lubricants. These lubricantswill causeacceleratedwearto
theseals,o-rings,andbumpersinthetool, resultingin
poortoolperformanceandfrequentmaintenance.
2-3Dropsof
AirToolLubricant
FIG.2
CONNECTINGAIRSUPPLY
Never useoxygenorotherbottledgasesasapower source.
Explosion mayoccur.Combustiblegases andotherbottled
gasesaredangerousandmay cause thetooltoexplode.
Never connectthetooltoanairsourcethatis capableof
producing airpressureexceeding200PSI. Excessive
pressurecancauseabnormaloperationorcausethetoolto
burst,resulting inpersonalinjury.
ADJUSTINGAIRPRESSURE
Adjusttheairpressureat recommendedoperating
pressure70-110PSI
Thecorrectairpressureisthelowest pressurewhichwill
dothejob.Usingthetoolatahigherthanrequiredair
pressureunnecessarilyoverstressesthetool.
according tothelengthofnailsand
thehardness ofworkpiece.
Don'texceed
115PSI.
FEATURES
Underlowuse,lubricateonce aday.Underheavy use,
lubricatetwice aday.Tolubricate,insert2-3dropsof
lubricantintotheairsupplyfittingattachedtothetool
handle(FIG2).Usingtoomuchoil will cause ittocollectin
thetooland benoticeableintheexhaust.
ASSEMBLY/INSTALLATION
Follow theinstructionsbelow toprepareyourtoolfor
operation.
All tooloperatorsandtheirimmediate supervisorsmust
becomefamiliarwiththeoperatorsafetyinstructions
beforeoperatingthetool.
Includedwitheachtoolareonecopyofthese
Operating/Safety Instructions. Keepthispublicationsfor
futurereference.
Installafilter,regulator,lubricator unitandmoisturetrap
onyourairdeliverysystemperthemanufacturer's
instructionsforthesedevices.Additionally,installa
pressuregaugeas closeas practicaltothetool,
preferablywithin10feet.
Select hoseswithaminimuminnerdiameterof1/4
inchesandamaximumlengthof100 feet.
1.
2.
3.
4.
Toreduce theriskofinjuryfromahosebursting,select
hosesthatareratedatleast 200PSI.
Select fittingsthatareappropriate sizefor theselected
hoses.Thetooland airhosemusthaveahosecoupling
sothat allpressureisremovedfromthetool whenthe
coupling jointisdisconnected.
Neverusenon relievingcouplersand/orfemalequick
disconnectcouplingsonthetool. Non relievingcouplings
andfemalecouplingswilltraphigh pressureairinthetool
whentheairlineisdisconnected.Thiswill leavethetool
chargedwithenough airafterithasbeendisconnectedto
driveanail.OnlyMALEpneumatictypeairconnectors
shouldbefittedtothetool,sothathigh pressureairinthe
toolisventedtoatmosphereas soonas theairlineis
disconnected.
Set theregulatorat theairdeliverysystemtoaPSIthat
fallswithinthetool'soperatingrangeof70-110PSI. The
correct pressureisthelowestpressurethat will dothe
job.
5.
6.
70PSIMinimum
110PSI Maximum
FIG.3
WARNING
WARNING
WARNING
WARNING
WARNING
360exhaust direction.
Adjustabledepthofdrive.
Newdesigned4-IN-1tool,ordinary 2-IN-1tooland
flooring 2-IN-1tool.
Noseinterchangeable.

Donotexceedmaximumrecommendedairpressure
markedon thetool. Verify priortousingthetoolthattheair
source hasbeenadjustedwithintheratedair-pressure
rang. Besuretheairpressuregaugeisoperatingproperly
andcheckitatleast twice aday.Toolsoperatedinexcess
oftheirmaximumpressurerating mayoperateabnormally
or burstresulting inpersonalinjury.
Toconnect thetooltothecompressor onlyusepneumatic
airhosesthat meet thefollowingcriteria:
FIG.4
Minimumhosepressurerating,200PSI.
Minimumhoseinnerdiameter,1/4in.
Maximumhoselength,100ft.
Connecttheairsupply:
Snaptheairhose ontothequick connector.
Check for airleakage. If leakageisnoted, stop usingthe
toolimmediatelyandperformedbyqualifiedrepair
personnel.
Besuretheairpressuregaugeisoperatingproperlyand
checkitat leasttwice aday.
TOOLTESTING
OPERATORSANDOTHERSINWORKAREA MUSTWEAR
SAFETYGLASSESWITHSIDESHIELDSWHICHCONFORMS
TO ANSIZ87.1SPECIFICATIONS.
NEVERUSETOOL UNLESSSAFETYISOPERATING
PROPERLY.
Beforeactuallybeginningthenailingwork,testthetool by
using thechecklistbelow.Conductthetestinthefollowing
order.
Ifabnormaloperationoccurs,stop usingthetooland
performedbyqualifiedrepairpersonnelimmediately.
againstthewood.
Separate thesafety fromthewood.Next,pointthetool
downward, pullthetriggerandthenwaitinthatposition
for5secondsorlonger.
1).Withouttouchingthetrigger,depressthesafety
againsttheworkpiece.Pullthetrigger.
2).Holdthetriggerback whileseparating thesafety
fromthewood.
Thetoolwillremaininoperatedstatus(thedriverblade
willremainat thebottom).
3).Removethefingerfromthetrigger.
Tooloperationwillend(thedriverbladewillreturntothe
top).
Ifnoabnormaloperationisobserved,youmayload
nailsinthetool. Drivenailsintotheworkpiecethat isthe
same typetobeusedintheactualapplication.
THETOOL MUST NOTOPERATE.
THETOOL MUSTNOT OPERATE.
THETOOLMUSTOPERATE
THETOOL MUSTOPERATEPROPERLY.
4.
5.
6.
5
1.
2.
3.
WARNING
WARNING
DANGER
Disconnect airhosefromtool.Removeallnailsfrom
tool.
If anyscrewsare
loose,tightenthem.
Adjusttheairpressureto70PSI,connecttheairhose.
Donotloadanynailsinthetool.
Removethefingerfromthetriggerandpress thesafety
ALLSCREWSMUSTBETIGHTENED.
THESAFETYANDTRIGGERMUSTMOVESMOOTHLY.
THETOOLMUST NOTLEAKAIR.
1.
2.
3.
NAILLOADING
Whenloadingthetoolsmagazine, checkthatthenail tips
contactthe wearrailandslidesmoothly againstthesurface
ofthemagazine. Ifthenailsarenotloadedproperly,the
tool willmisfireandnailscanbedeflected, causingthetool
toreactinanunexpectedmanner,anddamagethetool.
Connect airsupply.
Pressmagazinelatchandpullmagazinetoopen
position(FIG 5).
Seetoolspecificationtodetermineappropriatenail
sizes.Insertappropriatenailstrips,withthenailtips
contactingthewearrail(FIG 6).
Pushthenailstripagainstthenose.
Pushmagazinefullyclosed.Magazinelatchwill maintain
fullyclosedposition.
1.
2.
3.
4.
5.
PRESS
PULL OPEN
FIG.5
WARNING
FIG.6
"F"Nail
18Ga.
Nail tips contact
wearrail
Push
Against
nose

FIG.7
KEEPTHETOOLPOINTEDAWAYFROMYOURSELF AND
OTHERSWHENLOADINGFASTENERS.FAILURETODO
COULDRESULTINPOSSIBLESERIOUSPERSONALINJURY.
NEVERLOADFASTENERSWITHTHEWORKPIECE
CONTACTORTRIGGERACTIVATED.DOINGSOCOULD
RESULTINPOSSIBLESERIOUSPERSONALINJURY.
REMOVINGTHENAILS:
Disconnect airsupply.
Pressmagazinelatchandpull magazinetoopen
position(FIG5).
Grasptheheadofthenailstripandremove from
magazine.
1.
2.
3.
6
WARNING
METHODSOFOPERATION
Thistoolisequippedwiththesafetyanddoes notoperate
unlessthesafetyisdepressed.
Themethodsofoperation todrive nailswiththistoolis
sequentialactuationmechanism.
1).Positionthenail outlet ontheworkpiecewithfingeroff
thetrigger.
2).Depress thesafety firmlyuntilitiscompletely
depressed.
3).Pullthetriggertodriveanail.
4).Removefingerfromthetrigger.
Alwayshandlenailsandpackagecarefully.Ifnailsare
dropped,collatingbentmay bebroken,whichwillcause
mis-feedingand jamming.
Afternailing:
1).Disconnect airhosefromthetool.
2).Removeallnailsfromthetool.
3).Supply5-10dropsofpneumatictoollubricantinto
theairplugon thetool.
4).Openthepetcockontheaircompressor tanktodrain
anymoisture.
COLDWEATHEROPERATION
Whenusingthetoolincoldconditionsthetoolwillcycle
slowerthanusualwhiledriving thefirstnails.Thecyclerate
willincreaseasthetoolwarmsup.Keeptoolwarmtoavoid
reducedcyclerate.
DO NOTUSEAFROZENTOOL. Allowtooltothawbefore
using.Moisturefrozeninthetoolmay impedeinternal
components resultingintheriskofinjuryand/ortool
damage.
WARNING
Tocontinuenailingaseparatelocation,movethetool
alongthewood,repeatingsteps(2-4) as required.
Staple
18Ga. ADJUSTINGTHENAILING DEPTH
Disconnectthetoolfromtheairsourcebeforemaking
adjustments. Suchprecautionarysafetymeasuresreduce
theriskorunintentionaltooloperation.
Disconnecttoolfromairsupply.
Removenailsfromthetool.
Adjust tooldriving depth:
To reducethenaildepth,turntheadjustmentknob
counterclockwise(FIG8).
To drivethenaildeeper,turntheadjustmentknob
clockwise(FIG9).
Reloadnailsasdescribedinthe"Loading Nails" section
ofthismanual.
Reconnectairsupply.
1.
2.
3.
4.
5.
WARNING
TooDeep Flush
Turntheadjustmentknob counterclockwise
FIG.8
Flush
TooShallow
Turnthe adjustmentknobclockwise
FIG.9
Thenailerisequippedwithanadjustabledepthforflooring,
andavailableforwoodenfloorsofdifferentshapes.This
featureallowstheusertodeterminehowdeepafastener
willbedrivnedintotheflooringsurface.
1.Loose thescrews(FIG.10,FIG.11).
2.Adjusttheplasticcovertotheextend desired(FIG.12).
3.Tighterthescrews(FIG.13,FIG14).

7
FIG.10
FIG.12
ADJUSTINGTHEEXHAUST
Thedirectionoftheexhaustventcanbechangedby
turningthetopcover(FIG 13).
FIG.13
NAILINDICATOR
Theredindicatorbarsareusedtoshow whenthetool
needstobereloaded(FIG 14).Whenthetoolisloadedwith
anailstrip,theredindicator barswill nolongerbevisiblein
theindicatorwindow.Asthennailsstripisconsumed, the
redindicator barswillstarttobecome visible.Thetool
shouldbereloadedwhentheredindicatorbarishalfway
exposedintheindicatorwindow.
NailIndicator
FIG.14
CHANGETHENOSECOVER
ThetoolispackedwithanotherRegularnosecover,with
whichthenailercanbechangedtoberegularbrad
nailer/stapler.
Disconnect thetoolfromairresource.
Remove fastenersfromthetool.Failuretodosowill
causethefastenerstoeject fromthefrontofthetool.
Pull uponthelatch(FIG15andopentheflooring nose
cover(FIG 16).
Remove theO-RingandPin(FIG17).
Remove theFlooringnosecover(FIG 17).
1.
2.
3.
4.
5.
Pull theRegularnosecover(FIG 18)on thenose ofthe
nailer.
PutthePinandO-Ringback(FIG18/19).
PushthelatchbacktotheNosecoveron thenailers
nose.
6.
7.
8.
Quickclick
lever
Flooring nosecover
FIG.15
FIG.16
O-Ring
Pin
Flooring
nosecover
FIG.17
FIG.11
WoodenFloor
WoodenFloor

8
Quickclick
lever
Flooring nosecover
FIG.
FIG.22
PutthePin
andO-ring back
FIG.19
FIG.20
JAMCLEARING
MAINTENANCE
Removeajammednailinthefollowingorder:
1.
2.
3.
4.
5.
6.
7.
8.
Disconnect airhose.
Removeallnails.
Failuretodo sowillcause thefastenerstoejectfromthe
frontofthetool.
Pull uponthelatchandopentheflooring nose cover.
Usingcaution nottobend ordamagethedriverblade,
usingpliersor ascrewdriverifrequiredtoclearthe
jammedfastener.
Closethenoseandlatch.
Reconnectthetooltotheairresource.
Reloadthetoolwithfastener.
Whencleaningatoolbecarefulnottodisassemblyany
portionofthetoolsinceinternalcomponentsmaybe
misplacedorsafetycomponentsmaybeimproperly
mounted. Certaincleaningagentssuchas gasoline,carbon
tetrachloride,ammonia.etc. maydamageplasticparts and
o-rings.
CLEANING
WARNING
Donotattempttocleanbyinsertingpointedobjects through
openings.
.
Sharpedgesmaydamageinternalcomponents
causingaserioushazard.
Ventilationopenings,theworkcontact element,and the
triggermustbekeptcleanandfreeofforeignmatter
Periodicallycleanthetoolwithcompressedair.
Cleanthemagazine.Removemetalor woodenchipswhich
may have accumulatedinthemagazine.Periodicallyclean
magazinewithcompressedair.
WARNING
Regular
nose cover
O-Ring Pin
FIG.18
STORAGE
Whennotinuse,thetoolshouldbedisconnectedand
storedinthestoragecaseinawarmanddryplace.When
toolwillnotbeinuseforanextendedperiod,applyathin
coat ofthelubricanttothesteelpartstoavoidrust.
Donotstorethetoolinacoldweatherenvironment.
Keepoutofreachofchildrenandpersonnelunfamiliarwith
tooloperation. Lock thestoragearea. Toolsaredangerous
inthehandsofpersonnelunfamiliarwiththetool.
WARNING

RECOMMENDED
HOOKUP
MINIMUMCOMPONENTS
REQUIREDFORHOOKUP
Aircompressor: Theaircompressor mustbeableto
maintainaminimumof70PSIwhenthenailerisbeing
used.Aninadequate airsupplycancause alossofpower
and inconsistentdriving.
Pressureregulator:Apressureregulator isrequiredto
control theoperatingpressureofthenailerbetween70PSI
and 110PSI.
Alwaysuseairsupplyhoseswitha
minimumworking pressureratingequaltoorgreaterthan
thepressurefromthepowersource,or150PSI,whichever
isgreater.Use1/4inchairhose for runsupto50 feet. Use
3/8inchairhose for 50 feet,runorlonger.
Airsupplyhose:
TROUBLE SOLVING
PROBLEMS POSSIBLECAUSES SUGGESTEDSOLUTIONS
Airleaking nearthetop of
thetoolorinthetrigger
area.
Airleaking nearthebottom
ofthetool.
Tooldoesnothingor
operatessluggishly.
Fastenersarejammedin
thetoolfrequently.
1.Loosescrews.
2.Worn ordamagedO-ringsorseals.
1.Loosescrews.
2.Worn ordamagedO-ringsorseals.
1.Inadequateairsupply.
2.Toolistoo dry.
3.Exhaustblocked.
4.Worn ordamagedO-ringsorseals.
1.Driverchannelisworn.
2.Piston isbrokenor worn.
3.Bentfasteners.
4.Dirtymagazine.
5.Loosemagazine.
6.Wrongfasteners.
1.Tightenscrews.
2.Install overhaulkit.
1.Tightenscrews.
2.Install overhaulkit.
1.Makesuretheaircompressorisset
between70PSIand110PSI.
2.Addabout2-3dropsoflubrication into
theairconnector.
3.Cleanexhaust channel.
4.Install overhaulkit.
1.Fixthedrivechannel.
2.Replace thepiston.
3.Removethebentfasteners,replacedwith
therightfasteners.
4.Cleanmagazine.
5.Tightenscrews.
6.Verifythat fastenersarethecorrect size.
9
HOOKUPINSTRUCTIONSFOR
TOOLTOAIRSUPPLY
Forbetter performance,install a3/8inchquick plug(1/4
inchNPTthreads)withaninsidediameter of0.315inch
(8mm)onthenailerand a3/8inchquick coupleron theair
hose.
WithON/OFFswitchinOFF position,plugcompressor
intoelectricaloutlet.
Close pressureregulatorbyturningallthewaytothe
left.Turncompressor ONandlet itpumpallthewayup
1.
2.
toautomaticshut-off pressure.
Attachairhose toregulator outlet.Adjustpressure
regulatorbyturningtotherightsothatoutlet pressureis
between70PSIto110PSI.
Loadfastenersintonailer.
Pointthenailerinasafedirectionwhileattachingtoair
hose.
Nailerisreadyforuse.Youmay needtoadjustoutlet
pressuretoachieveproperfastenerdepth.
3.
4.
5.
6.