Dalsa Spyder3 SC-30-02K80-00-R User manual

Spyder3 Color
Camera Link
User’s Manual
SC-30-02k80-00-R
SC-30-04k80-00-R
Bilinear Color Line Scan Camera
26-Jun-09
03-032-20059-00
www.dalsa.com

2 PRELIMINARY Spyder3 Color Manual
03-032-20059-00 DALSA
© 2009 DALSA. All information provided in this manual is believed to be accurate and
reliable. No responsibility is assumed by DALSA for its use. DALSA reserves the right to
make changes to this information without notice. Reproduction of this manual in whole
or in part, by any means, is prohibited without prior permission having been obtained
from DALSA.
About DALSA
DALSA is an international high performance semiconductor and electronics company
that designs, develops, manufactures, and markets digital imaging products and
solutions, in addition to providing semiconductor products and services. DALSA’s core
competencies are in specialized integrated circuit and electronics technology, software,
and highly engineered semiconductor wafer processing. Products and services include
image sensor components; electronic digital cameras; vision processors; image processing
software; and semiconductor wafer foundry services for use in MEMS, high-voltage
semiconductors, image sensors and mixed-signal CMOS chips. DALSA is listed on the
Toronto Stock Exchange under the symbol DSA. The Company has its corporate offices in
Waterloo, ON and over 1000 employees world-wide.
For further information not included in this manual, or for information on DALSA’s
extensive line of image sensing products, please call:
DALSA Sales Offices
North America Europe Asia Pacific
700 Technology Park
Drive
Billerica, MA
USA, 01821
Tel: [phone]
Fax: [phone]
[email protected]
om
Breslauer Str. 34
D-82194 Gröbenzell (Munich)
Germany
Tel: +49 - 8142 – 46770
Fax: +49 - 8142 – 467746
[email protected]
Ikebukuro East 1 3F
3-4-3 Higashi Ikebukuro
Toshima-ku, Tokyo
Japan
[phone] (phone)
[phone] (fax)
[email protected]
DALSA Research & Development Facilities
Waterloo Montreal Eindhoven
605 McMurray Rd
Waterloo, ON N2V 2E9
Canada
Tel: [phone]
Fax: [phone]
7075 Place Robert-
Joncas
Suite #142
St. Laurent, Quebec
Canada, H4M 2Z2
Tel: [phone]
Fax: [phone]
High Tech Campus 27 (M/S 14)
5656 AE Eindhoven
The Netherlands
Tel: [phone]
Fax: [phone]

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Contents
1Introduction______________________________________________________________5
1.1 Camera Highlights.........................................................................................................................5
1.2 Camera Performance Specifications.............................................................................................7
1.3 Image Sensor................................................................................................................................9
1.4 Responsivity..................................................................................................................................9
2Setting Up the Camera _____________________________________________________11
2.1 Installation Overview .....................................................................................................................11
2.2 Input/Output Connectors and LED................................................................................................11
2.3 Power Connector...........................................................................................................................12
2.4 Camera LED..................................................................................................................................13
2.5 Camera Link Data Connector........................................................................................................13
2.6 Camera Link Video Timing............................................................................................................16
3Optical, Mechanical, and Electrical Considerations _______________________________19
3.1 Mechanical Interface .....................................................................................................................19
3.2 Optical Interface............................................................................................................................21
3.3 Electrical Interface.........................................................................................................................23
4Software Interface_________________________________________________________25
4.1 Spyder3 Camera Link ASCII Commands......................................................................................25
4.2 First Power Up Camera Settings...................................................................................................26
4.3 Sensor Output Format...................................................................................................................29
4.4 Exposure Mode, Line Rate and Exposure Time............................................................................31
4.5 Color Commands...........................................................................................................................39
4.6 Data Processing............................................................................................................................41
4.7 Analog and Digital Signal Processing Chain................................................................................. 42
4.8 End-of-line Sequence....................................................................................................................49
4.9 Saving and Restoring Settings...................................................................................................... 51
4.10 Saving and Restoring PRNU and FPN Coefficients....................................................................52
4.11 Saving and Restoring User Settings Using X-Modem................................................................. 53
4.12 Test Patterns...............................................................................................................................58
4.13 Returning Video Information........................................................................................................59
4.14 Temperature Measurement.........................................................................................................60
4.15 Voltage Measurement.................................................................................................................60
4.16 Camera Frequency Measurement...............................................................................................61
4.17 Returning the LED Status............................................................................................................61
4.18 Returning Camera Settings.........................................................................................................61
4.19 ASCII Commands: Reference.....................................................................................................64

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4.20 Error Handling.............................................................................................................................68
4.21 Clearing Dark Current..................................................................................................................70
5DCT GUI Interface ________________________________________________________77
5.1 Getting Help................................................................................................................................... 77
5.2 Operating Tips...............................................................................................................................77
5.3 GUI Window..................................................................................................................................78
5.4 Detecting Cameras........................................................................................................................78
5.5 User Levels.................................................................................................................................... 79
5.6 Camera Parameters......................................................................................................................80
6Appendix A ______________________________________________________________ 89
6.1 Camera Link™ Reference, Timing, and Configuration Table........................................................89
6.2 Camera Link Bit Definitions...........................................................................................................91
6.3 Camera Link Configuration Tables................................................................................................92
7Appendix B ______________________________________________________________ 95
7.1 Declaration of Conformity..............................................................................................................95
8Appendix C ______________________________________________________________ 97
8.1 Troubleshooting.............................................................................................................................97
8.2 Specific Solutions.......................................................................................................................... 99
8.3 Product Support.............................................................................................................................101
9Appendix D ______________________________________________________________ 103
9.1 Electrostatic Discharge and the CCD Sensor................................................................................103
9.2 Protecting Against Dust, Oil and Scratches...................................................................................103
4.3 Cleaning the Sensor Window........................................................................................................104
10 Appendix E ______________________________________________________________ 105
10.1 Revision History...........................................................................................................................105
11 Index___________________________________________________________________107

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1Introduction
The Spyder3 Color camera uses DALSA’s state-of-the-art dual line scan technology in
order to deliver high color quality, low-cost and ease of use for color imaging. This
camera features 2k and 4k resolutions with a maximum line rate of 18 kHz. The zero gap
in between the two sensor lines minimizes image artifact. Customer selectable output
formats, RGB, RG/GB, and G, provides greater flexibility to meet many application
requirements.
1.1CameraHighlights
Features
•2048 or 4096 pixels, 14 µm x 14 µm (2k) and 10 µm x 10 µm (4k) pixel pitch, 100% fill
factor
•80 mega pixels per second throughput
•Up to 18 kHz (2k) or 9 kHz (4k) line rates
•RGB, RG/GB, or G color output formats
•Dynamic range 60 dB
•Base Camera Link configuration (8 or 12 bit)
•RoHS and CE compliant (pending)
•Pre-calibrated light sources (e.g. white LED)
Programmability
•Serial interface (ASCII, 9600 baud, adjustable to 19200, 57600, 115200), through
Camera Link™.
•Mirroring and forward/reverse control.
•Programmable gain, offset, exposure time and line rate, trigger mode, test pattern
output, and camera diagnostics.
•Flat-field correction—minimizes lens vignetting, non-uniform lighting, and sensor
FPN and PRNU.

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Applications
The Spyder3 Color camera is ideal for:
•Cotton and textile inspection
•Food, drug and tobacco inspection
•Wood, tile, and steel inspection
•Postal sorting
•Recycling sorting
•100 % print inspection (lottery tickets, stamps, bank notes, paychecks, etc.)
•General web inspection
Camera Models
The Spyder3 Color camera is available in these models.
Table 1: Camera Models Overview
Model Description
SC-30-02K80-00-R 2k resolution, 2 sensor taps. Base Camera Link configuration.
SC-30-04K80-00-R 4k resolution, 2 sensor taps. Base Camera Link configuration.
Table 2: Camera Accessories
Accessory Description
AC-UC-00002-00-R M42 TO C-MOUNT ADAPTER RH
AC-SU-00113-00-R TRIPOD MOUNT ROHS SPYDER3
AC-UN-00002-00-R M42 TO F-MOUNT ADAPTER RH

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1.2CameraPerformanceSpecifications
Table 3: Camera Performance Specifications
Feature / Specification 2k 4k
Imager Format Bilinear CCD
Resolution 2048 pixels (2046
interpolated)
4096 pixels (4094
interpolated)
Pixel Fill Factor 100%
Pixel Size 14 x 14 µm 10 x 10 µm
Antiblooming 100x
Gain Range 0 to 20 dB
Optical Interface 2k 4k
Lens opening M42 x 1 thread, depth 4.0
mm
62 mm hole,
depth 4.5 mm
Lens mount adapter M42 x 1, C, F F, M72 x 0.75
Back Focal Distance 6.56 ± 0.25 mm
Sensor Alignment
x
y
z
Υz
± 50 µm
± 50 µm
± 0.25 mm
± 0.2°
Mechanical Interface 2k 4k
Camera Size 72(h) x 60(w) x 50(l) mm 85(h) x 65(w) x 50(l) mm
Mass < 300 g 300 g
Connectors
power connector
data connector
6 pin male Hirose
MDR26 female
Electrical Interface 2k 4k
Input Voltage +12 to +15 Volts
Power Dissipation <5 W <7 W
Operating Temperature 0 to 50 °C (front plate)
Bit Width 8 or 12 bit user selectable Bits
Output Data Configuration Base Camera Link
Speed 2k 4k
Maximum Line Rate 18 000 Hz 9 000 Hz
Minimum line rate 300 Hz 300 Hz

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Table 4: Camera Operating Specifications
Specs Unit 0 dB 10 dB +20 dB
Min Typ Max Min Typ Max Min Typ Max
Broadband
responsivity
DN /
(nJ / cm²)
2k — 158 — — 400 — — 1264 —
4k — 79 — — 250 — — 490 —
Random noise
rms
DN — 3 6.5 — 9.2 20.5 — 30 65
Dynamic range DN:DN
2k 500:1 1400:1 — 203:1 324:1 — 59:1 108:1 —
4k — 1225:1 — — 387:1 — — 122.3:1 —
FPN global DN p-p
Uncorrected — — 52.8 — — 169.6 — — 536
Corrected — — 32 — — 32 — — 64
PRNU ECD
Uncorrected local % — — 8.5 — — 8.5 — — 11.5
Uncorrected global % — — 10 — — 10 — — 10
Corrected local DN p-p — — 80 — — 80 — — 95
Corrected global DN p-p — — 80 — — 80 — — 95
PRNU ECE
Uncorrected local % — — 8.5 — — 12 — — 37
Uncorrected global % — — 10 — — 12 — — 37
Corrected local DN p-p — — 80 — — 237 — — 752
Corrected global DN p-p — — 80 — — 208 — — 752
SEE (calculated) nJ/cm²
— 12.2 — — 4.0 — — 1.2 —
NEE (calculated) pJ/cm² — —
— 9.2 — — 9.3 — — 9.2 —
Saturation output
amplitude
DN — — — — 3968±80 — — — —
DC offset DN — — 96 — — 160 — — 336
Test conditions unless otherwise noted:
•12-bit values, Flat Field Correction (FFC) enabled.
•CCD Pixel Rate: 40 Megapixels/second per sensor tap.
•Line Rate: 5000 Hz.
•Nominal Gain setting unless otherwise specified.
•Light Source: Broadband Quartz Halogen, 3250 k, with 750 nm high-pass filter and
BG38 filter installed.
•Ambient test temperature 25 °C.
•Unless specified, all values are referenced at 12 bit.
•Exposure mode disabled.

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Notes
1. PRNU measured at 50% SAT.
1.3ImageSensor
The Spyder3 Color bilinear camera is based on DALSA’s dual line scan CCD sensor. The
bilinear sensor has two lines. The first line has red (R) and blue (B) pixel alternatively,
while the second line has all green (G) pixels. There is no gap in between the two lines
and this minimizes any artifact due to spatial correction. The G channel can be used as a
monochrome output. The sensor has a 2 tap output.
Figure 1: Bilinear sensor used in Spyder3 Color (block diagram)
Tap2Tap1
CCDReadoutShiftRegister
CCDReadoutShiftRegister
N Pixels(14μmx14μmor10μmx10μm)
N Pixels(14μmx14μmor10μmx10μm)
N =2048,4096
Pixel1
,
1
RR
RRRRBBBBBB
GGGGGGGGGGGG
1.4Responsivity
Figure 2: Spyder3 Color 2k Responsivity
Spyder 2K Spectral Responsivity
0
10
20
30
40
50
60
70
80
90
100
400 450 500 550 600 650 700 750 800 850 900 950 1000 1050 1100
Wavelength [nm]
Responsivity [DN/(nj/cm2)]
Blue
Green
Red

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Figure 3: Spyder3 Color 4k Responsivity
Spyder 3 4K Spectral Responsivity
0
5
10
15
20
25
30
35
40
400 450 500 550 600 650 700 750 800 850 900 950 1000 1050 1100
Wavelength [nm]
Responsivity [DN/(nj/cm2)]
Series1
Series2
Series3

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2SettingUptheCamera
2.1InstallationOverview
When installing your camera, you should take these steps:
1. Power down all equipment.
2. Follow the manufacturer’s instructions and install the frame grabber (if applicable).
Be sure to observe all static precautions.
3. Install any necessary imaging software.
4. Before connecting power to the camera, test all power supplies. Ensure that all the
correct voltages are present at the camera end of the power cable. Power supplies
must meet the requirements defined in section 2.3 Power Connector.
5. Inspect all cables and connectors prior to installation. Do not use damaged cables or
connectors or the camera may be damaged.
6. Connect Camera Link and power cables.
7. After connecting cables, apply power to the camera.
8. Check the diagnostic LED. See below for an LED description.
2.2Input/OutputConnectorsandLED
The camera uses:
•A diagnostic LED for monitoring the camera.
•High-density 26-pin MDR26 connector for Camera Link control signals, data signals,
and serial communications.
•One 6-pin Hirose connector for power.
This installation
overview assumes
you have not
installed any system
components yet.

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!
!
Figure 4: Input and Output Connectors
C
B
A
Camera Link (Base Configuration)
+12V to +15V DC
Diagnostic LED
A
C
B
2k models 4k model
WARNING: It is extremely important that you apply the appropriate voltages to your
camera. Incorrect voltages may damage the camera. See section 2.4 for more details.
2.3PowerConnector
Figure 5: Hirose 6-pin Circular Male—Power Connector and Table 5: Hirose Pin Description
Hirose 6-pin Circular Male
5
4
6
23
1
MatingPart:HIROSE
HR10A-7P-6S
Pin Description Pin Description
1, 2, 3 Min +12 to Max +15V 4, 5, 6 Ground
The camera requires a single voltage input (+12 to +15 V). The camera meets all
performance specifications using standard switching power supplies, although well-
regulated linear supplies provide optimum performance.
WARNING: When setting up the camera’s power supplies follow these guidelines:
•Apply the appropriate voltages. Ensure +12 V to +15 V at the camera power input
(after the voltage drop across the power cable). This may mean that the power suppy
may have to provide a voltage greater than the required one, in order to adjust for
this loss. For example, to achieve +12 V at the camera, the power supply may need to
supply +12.5 V or greater.
•Protect the camera with a fast-blow fuse between power supply and camera.
•Do not use the shield on a multi-conductor cable for ground.
•Keep leads as short as possible to reduce voltage drop.
•Use high-quality linear supplies to minimize noise.

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Note: Camera performance specifications are not guaranteed if your power supply does not
meet these requirements.
DALSA offers a power supply with attached 6’ power cable that meets the Spyder3 Color
camera’s requirements, but it should not be considered the only choice. Many high
quality supplies are available from other vendors. Visit the http://mv.dalsa.com Web site
for a list of companies that make power supplies that meet the camera’s requirements.
The companies listed should not be considered the only choices.
2.4CameraLED
The camera is equipped with a red/green LED used to display the operational status of
the camera. The table below summarizes the operating states of the camera and the
corresponding LED states.
When more than one condition is active, the LED indicates the condition with the highest
priority. Error and warning states are accompanied by corresponding messages further
describing the current camera status.
Table 6: Diagnostic LED
Priority Color of Status LED Meaning
1 Flashing Red Fatal Error. For example, camera temperature is too
high and camera thermal shutdown has occurred.
Warning. Loss of functionality (e.g. external SRAM
failure).
2 Flashing Green Camera initialization or executing a long command
3 Solid Green Camera is operational and functioning correctly
4 Solid Red Warning. Loss of functionality.
2.5CameraLinkDataConnector
Figure 6: Camera Link MDR26 Connector
MDR26 Female
1
14
13
26
MatingPart :3M 334-31 series
Cable: 3M 14X26-SZLB-XXX-0LC **
The Camera Link interface is implemented as Base Configuration in the Spyder3 Color
cameras. Refer to section on Error! Reference source not found. for details on setting the
Camera Link configuration.
**3M part 14X26-SZLB-XXX-0LC is a
complete cable assembly, including
connectors.
Unused pairs should be terminated in
100 ohms at both ends of the cable.

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Table 7: Camera Link Hardware Configuration Summary
Configuration 8 Bit Ports
Supported
Serializer
Bit Width
Number
of Chips
Number of
MDR26
Connectors
Applicable
Camera Models
Base A, B, C 28 1 1 The various models
Table 8: Camera Link Connector Pinout
Base Configuration
One Channel Link Chip + Camera Control +
Serial Communication
Camera
Connector
Right Angle
Frame
Grabber
Channel Link
Signal
1 1 inner shield
14 14 inner shield
2 25 X0-
15 12 X0+
3 24 X1-
16 11 X1+
4 23 X2-
17 10 X2+
5 22 Xclk-
18 9 Xclk+
6 21 X3-
19 8 X3+
7 20 SerTC+
20 7 SerTC-
8 19 SerTFG-
21 6 SerTFG+
9 18 CC1-
22 5 CC1+
10 17 CC2+
23 4 CC2-
11 16 CC3-
24 3 CC3+
12 15 CC4+
25 2 CC4-
13 13 inner shield
26 26 inner shield
Notes:
*Exterior Overshield is connected to the shells of the connectors on both ends.
**3M part 14X26-SZLB-XXX-0LC is a complete cable assembly, including connectors.
Unused pairs should be terminated in 100 ohms at both ends of the cable.
Inner shield is connected to signal ground inside camera

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Table 9: DALSA Camera Control Configuration
Signal Configuration
CC1 EXSYNC
CC2 PRIN
CC3 Direction
See Appendix B for the complete DALSA Camera Link configuration table, and refer to
the DALSA Web site, http://mv.dalsa.com, for the official Camera Link documents.
InputSignals,CameraLink
The camera accepts control inputs through the Camera Link MDR26F connector.
The camera ships in internal sync, maximum exposure time (exposure mode 7).
EXSYNC(TriggersLineReadout)
Line rate can be set internally using the serial interface. The external control signal
EXSYNC is optional and enabled through the serial interface. This camera uses the falling
edge of EXSYNC to trigger pixel readout. See Setting the Exposure Mode, page 32, for
details on how to set line rates, exposure times, and camera modes.
OutputSignals,CameraLink
These signals indicate when data is valid, allowing you to clock the data from the camera
to your acquisition system. These signals are part of the Camera Link configuration and
you should refer to the DALSA Camera Link Implementation Road Map, available at
http://mv.dalsa.com, for the standard location of these signals.
Clocking Signal Indicates
LVAL (high) Outputting valid line
DVAL (high) Valid data (unused, tied high)
STROBE (rising edge) Valid data
FVAL (high) Outputting valid frame (unused, tied high)
The camera internally digitizes 12 bits and outputs the 8 MSB or all 12 bits depending on
the camera’s Camera Link operating mode.
i

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2.6CameraLinkVideoTiming
Figure 7: Overview Timing Showing Input and Output Relationships
Figure 8: Fixed (Programmed) Integration Timing with External EXSYNC

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DALSA 03-032-20059-00
Table 10: Spyder3 Color Input and Output
Symbol Definition Min (ns)
twSYNC The minimum low width of the EXSYNC pulse when not
in SMART EXSYNC mode.
100
twSYNC(SMART)*The minimum low width of the EXSYNC pulse when in
SMART EXSYNC modes to guarantee the photosites are
reset.
3,000
twSYNC_INT The minimum width of the high pulse when the
“SMART EXSYNC” feature is turned off
100
twSYNC_INT
(SMART) *
Is the integration time when the “SMART EXSYNC”
feature is available and turned on. Note that the
minimum time is necessary to guarantee proper
operation.
3,000
tLINE PERIOD
(t LP)
The minimum and maximum line times made up of
tTransfer, tREADOUT plus tOVERHEAD to meet
specifications.
27,778 (2k 2 tap)
55,775 (4k 2 tap)
tTransfer The time from the reception of the falling edge of
EXSYNC to the rising edge of LVAL when pretrigger is
set to zero. Pretrigger reduces the number of clocks to
the rising edge of LVAL but doesn’t change the time to
the first valid pixel. If the fixed integration time mode of
operation is available and selected then the integration
time is added to the specified value.
3,725 ±25 (2k)
4,100±25 (4k)
twFixed Int. Fixed Integration Time mode of operation for variable
exsync frequency.
800
tREADOUT Is the number of pixels per tap times the readout clock
period.
25,600 (2k 2 tap)
51,200 (4k 2 tap)
tOVERHEAD Is the number of pixels that must elapse after the falling
edge of LVAL before the EXSYNC signal can be
asserted. This time is used to clamp the internal analog
electronics
425±25
(All models)
twPR_LOW Minimum Low time to assure complete photosite reset 3,000
tPR_SET The nominal time that the photo sites are integrating.
Clock synchronization will lead to integration time jitter,
which is shown in the specification as +/- values. The
user should command times greater than these to ensure
proper charge transfer from the photosites. Failure to
meet this requirement may result in blooming in the
Horizontal Shift Register.
3,000

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CameraOutputFormat
Thereareseveralcoloroutputformats:
RGB mode (interpolation): camera outputs three colors (two native colors, one
interpolated color) for each pixel.
G21 G25G23 G24G22 G26G21 G25G23 G24G22 G26
R11 B12 B16B14 R15R13
B_in R_in
Interpolated
Native
1) RG/BG mode (native): In this mode the camera outputs two native colors per pixel,
(RG or BG depending on the pixel location)
2) G mode (native): This mode provides 100% fill factor native green color that can be
used as a monochrome channel

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3Optical,Mechanical,
andElectrical
Considerations
3.1MechanicalInterface
Figure 9: SC 2k Mechanical Dimensions
(49.6)
(53.9)
6.56
± 0.25
TOCCD
IMAGING
SENSOR
(19.4) (33.7
)
(11.6)
42.0
(60.0)
57.0
(7.5)
(72.0)
M42x1THREAD
DEEP4.0
M3x0.5 THREAD
DEEP5.0(4X)
(9.0)
PIXEL1
30.000
± 0.050
CCDIMAGING
CENTER
36.000 ± 0.050
CCDIMAGING
CENTER
(30.1)
M3x0.5 THREAD
DEEP5.0(4X)
(14.0) 32.0
6.0
Units: mm

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Figure 10: SC 4k Mechanical Dimensions
85.0 78.0(2X)
58.0(2X)
3.5
3.5
32.500 ` 0.050
CCDIMAGING
CENTRE
42.500 ` 0.050
CCDIMAGINGCENTRE
65.0
53.7
49.4
14.1
25.9
16.5 32.0
6.0(2X)
M3x0.5THREAD
DEPTH5.0(4X)
7.5
70.0
M3x0.5THREAD
DEPTH5.0(4X)
32.6
40.2
n 62.0-4.5DEEP
M3x0.5THREAD
DEPTH7.0(4X)
6.56 ` 0.25
TOCCD
IMAGING
SURFACE
6.0(2X)
Units: mm