e2v AVIIVA EM2 User manual

AVIIVA EM2/EM4
Line Scan Monochrome Camera
User Manual

AVIIVA® EM2/EM4
Line Scan Camera
2 1013D - AVIIVA EM2/EM4 02/11 e2v semiconductors SAS 2011
Summary
1 CAMERA OVERVIEW 5
1.1 Features.................................................................................................................................................... 5
1.2 Key Specifications.................................................................................................................................. 5
1.2.1 Machine Vision Versions (BA0)..................................................................................................................................5
1.2.2 OC /Spectrometer versions (BA9)..........................................................................................................................6
1.2.3 Common Characteristics.............................................................................................................................................6
1.3 Description............................................................................................................................................... 7
1.4 ypical Applications ............................................................................................................................... 7
1.5 Models ....................................................................................................................................................... 7
2 CAMERA PERFORMANCES 8
2.1 Camera Characterization............................................................................................................................. 8
2.1.1 Machine Vision Versions (BA0)..................................................................................................................................8
2.1.2 OC Versions (BA9) ....................................................................................................................................................8
2.2 Image Sensor........................................................................................................................................... 9
2.3 Response & QE curves......................................................................................................................... 10
2.3.1 Quantum Efficiency ..................................................................................................................................................10
2.3.2 Spectral Response.....................................................................................................................................................10
3 CAMERA HARDWARE INTERFACE 11
3.1 Mechanical Drawings............................................................................................................................ 11
3.2 Input/output Connectors and LED ................................................................................................... 13
Status LED Behaviour .............................................................................................................................................................13
Status LED Behaviour .............................................................................................................................................................14
3.2.1 Power Connector........................................................................................................................................................14
4 GETTING STARTED 18
4.1.1 Out of the box...........................................................................................................................................................18
4.2 Setting up in the system..................................................................................................................... 19
5 CAMERA SOFTWARE INTERFACE 20
5.1 Control and Interface ......................................................................................................................... 20
5.2 Serial Protocol and Command Format.............................................................................................. 21
5.2.1 Syntax.........................................................................................................................................................................21
5.2.2 Command Processing .................................................................................................................................................21
5.2.3 GenICam ready ..........................................................................................................................................................21
5.3 Camera Commands ................................................................................................................................ 22
5.3.1 Information............................................................................................................................................................... 22
5.3.2 Dump and Communication ........................................................................................................................................ 23
5.3.3 Status, emperature & Standby............................................................................................................................ 24
5.3.4 Image Format ........................................................................................................................................................... 25

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Line Scan Camera
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5.3.5 Exposure and Synchronization ............................................................................................................................... 27
5.3.6 Gain and Offset........................................................................................................................................................ 32
5.3.6.1 Analog Gain .................................................................................................................................................. 33
5.3.6.2 ap Balance.................................................................................................................................................. 34
5.3.6.3 Contrast Expansion..................................................................................................................................... 36
5.3.7 Flat Field Correction................................................................................................................................................ 37
5.3.7.1 Activation, Filter and Auto-Adjust.......................................................................................................... 39
5.3.7.2 Automatic Calibration ................................................................................................................................ 40
5.3.7.3 Manual Flat Field Correction..................................................................................................................... 42
5.3.7.4 FFC User Bank Management...................................................................................................................... 43
5.3.8 Look Up able ........................................................................................................................................................... 44
5.3.9 Statistics and Line Profile ...................................................................................................................................... 46
5.3.10 Privilege Level....................................................................................................................................................... 47
5.3.11 Save & Restore Settings .................................................................................................................................... 48
6 APPENDIX A : Test Patterns 49
6.1 est Pattern 1 : Vertical wave........................................................................................................... 49
6.2 est Pattern 2 : In 8 bits format .................................................................................................... 49
6.2.1 512 Pixels................................................................................................................................................................... 49
6.2.2 1024 Pixels ................................................................................................................................................................ 49
6.2.3 2048 Pixels................................................................................................................................................................ 50
6.2.4 4096 Pixels................................................................................................................................................................ 50
6.3 est Pattern 2 : In 10 bits format................................................................................................... 51
6.3.1 512 Pixels....................................................................................................................................................................51
6.3.2 1024 Pixels .................................................................................................................................................................51
6.3.3 2048 Pixels................................................................................................................................................................ 52
6.3.4 4096 Pixels................................................................................................................................................................ 52
6.4 est Pattern 2 : In 12 bits format................................................................................................... 53
6.4.1 512 Pixels................................................................................................................................................................... 53
6.4.2 1024 Pixels ................................................................................................................................................................ 53
6.4.3 2048 Pixels................................................................................................................................................................ 54
6.4.4 4096 Pixels................................................................................................................................................................ 54
7 APPENDIX B : Thermal Management 55
7.1 Heat Sinks.............................................................................................................................................. 55
7.2 emperature dropping......................................................................................................................... 56
7.3 Performance curves versus emperature....................................................................................... 57
8 APPENDIX C : Optical Mounts available 59
8.1 F-Mount................................................................................................................................................... 59
8.2 C-Mount................................................................................................................................................... 60
8.3 2 & M42x1 Mounts............................................................................................................................. 61
9 APPENDIX D : TROUBLESHOOTING 62
9.1 Camera..................................................................................................................................................... 62
9.2 CommCam Connection........................................................................................................................... 63

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Line Scan Camera
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10 APPENDIX E : COMMAND SUMMARY 64
10.1 Information............................................................................................................................................ 64
10.2 Dump and Communication .................................................................................................................... 64
10.3 Standby, emperature and Status................................................................................................... 65
10.4 Image Format ........................................................................................................................................ 65
10.5 Exposure and Synchronization .......................................................................................................... 66
10.6 Gain and Offset .................................................................................................................................... 66
10.7 Flat Field Correction............................................................................................................................ 68
10.8 Look up able......................................................................................................................................... 69
10.9 Statistics and Line Profile.................................................................................................................. 69
10.10 Privilege Level.................................................................................................................................... 70
10.11 Save & Restore Settings................................................................................................................. 70
11 APPENDIX F : Revision History 71

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1CAMERA OVERVIEW
1.1 Features
 Sensor :
o 512 14x14µm or 1024 14x14µm or 2048 14x14µm or 4096 10x10µm pixels for Machine Vision
versions (BA0)
o 1024 14x28µm or 2048 10x20µm or 2048 14x28µm pixels for OC /Spectrometer Versions
(BA9)
 Interface : CameraLink® Base for EM2, Base/Medium for EM4
 Data rate :
o EM2 : 80MPixels/s
o EM4 : 160MPixels/s
 Bit Depth : 12,10 or 8 bits
 100% Aperture, Built-in Anti-blooming, No Lag
 Automatic tap balance and FlatField correction
 Contrast expansion
 Look Up able
 Standby low power mode
 Statistic functions on ROI
 Very compact design : 93 x 56 x 43 mm (w, h, d)
 Fully configurable with e2v’s CommCam UCL software.
1.2 Key Specifications
Note : All values in LSB is given in 12 bits format
1.2.1 Machine Vision Versions (BA0)
Characteristics Typical Value Unit
Sensor Characteristics at Maximum Pixel Rate
Resolution
512 1024 2048 2048 4096 Pixels
pixel size (square) 14x14 14x14 14x14 10x10 10x10 µm
Max line rate – EM4 (4 aps) 210 126 70.79 70.79 37.14
Max line rate – EM2 (2 aps) 126 70 37.14 37.14 19.04
kHz
Radiometric Performance at Maximum Pixel Rate and minimum camera gain
Bit depth 8, 10, 12 Bits
Response (broadband) 164 164 164 82 82 LSB/(nJ/cm²)
Full Well Capacity
117500
electrons
Response non linearity 0,05 %
PRNU 1 %
Dynamic range 68 dB

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1.2.2 OC /Spectrometer versions (BA9)
Characteristics Typical Value Unit
Sensor Characteristics at Maximum Pixel Rate
Resolution
1024 2048 2048 Pixels
pixel size (square) 14x28 14x28 10x20 µm
Max line rate – EM4 (4 aps) 126 70.79 70.79
Max line rate – EM2 (2 aps) 70 37.14 37.14
kHz
Radiometric Performance at Maximum Pixel Rate and minimum camera gain
Bit depth 8, 10, 12 Bits
Response (at 840nm) 120 120 78 LSB/(nJ/cm²)
Full Well Capacity
312500 312500 238000
electrons
Response non linearity 0,05 %
PRNU 1 %
Dynamic range 70 dB
Power Spectral Density(*) < 20 -
(*) Power Spectral Density is a specific test for BA9 version. Contact Hotline for more info.
1.2.3 Common Characteristics
Functionality (Programmable via Control Interface)
Gain Up to 32 dB
Offset -4096 to +4096 LSB
rigger Mode imed (Free run) and triggered (Ext rig, Ext I C) modes
Mechanical and Electrical Interface
Size (w x h x l)
93 x 56 x 43 with lateral heatsinks
60 x 56 x 43 without lateral heatsinks
mm
Weight
310 (without moun
t but includes lateral
heatsinks) g
Lens Mount F, 2, M42x1
compliant with AVIIVA SM2 series
Sensor alignment ( see chapter 4 ) ±100 µm
Sensor flatness ±35 µm
Power supply Single 12 DC to 24 DC V
Power dissipation
Low power mode
< 11
< 4
W
W
General Features
Operating temperature 0 to 55 (front face) or 70 (Internal) °C
Storage temperature -40 to 70 °C
Regulatory CE, FCC and RoHS compliant

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1.3 Description
he AVIIVA EM2/EM4 is designed to set new standards for line scan cameras in term of speed and
image quality. With resolutions of up to 4096 pixels, and the design of new CCD image sensors, it delivers
state of the art performance, without compromises.
Its rich built-in features, such as automatic FCC, LU or automatic tap balance, are positioning it as the
perfect choice for high demanding Machine Vision Applications (BA0)
A specific rectangular-pixels sensor version (BA9) is dedicated to specific applications as Optical
Coherence omography (OC ) or Spectrometer.
he EM2/EM4 benefits from e2v’s long experience in imaging, and the proven qualities of the AviivA
family : performances, reliability, and high precision mechanical design.
1.4 ypical Applications
 Web Inspection : metallurgy, wood, paper, textile …
 Process control : pick and place, positioning
 Print Inspection
 Sorting : food, postal, parcel, checks, …
 Surface inspection : wafers, PCB, …
 Document archiving, data archiving
 OCR and barcode reading
 OC /Spectrometer for BA9 versions.
1.5 Models
Part Number Sensor Outputs Max Line Rate
Machine Vision versions
EV71YEM4CL4010-BA0
4k x 10µm 4x40MHz or 2x80MHz 37 KHz
EV71YEM4CL2014-BA0
2k x 14µm 4x40MHz or 2x80MHz 70 KHz
EV71YEM4CL1014-BA0 1k x 14µm 4x40MHz or 2x80MHz 126 KHz
EV71YEM4CL514-BA0 0.5k x 14µm 4x40MHz or 2x80MHz 210 KHz
EV71YEM2CL4010-BA0
4k x 10µm 2x40MHz 19 KHz
EV71YEM2CL2014-BA0
2k x 14µm 2x40MHz 37 KHz
EV71YEM2CL1014-BA0 1k x 14µm 2x40MHz 70 KHz
EV71YEM2CL514-BA0 0.5k x 14µm 2x40MHz 126 KHz
OCT/Spectrometer versions
EV71YEM4CL2010-BA9
2k 10µmx20µm 4x40MHz or 2x80MHz 70 KHz
EV71YEM4CL2014-BA9
2k 14µmx28µm 4x40MHz or 2x80MHz 70 KHz
EV71YEM4CL1014-BA9 1k 14µmx28µm 4x40MHz or 2x80MHz 126 KHz
EV71YEM2CL2010-BA9
2k 10µmx20µm 2x40MHz 37 KHz
EV71YEM2CL2014-BA9
2k 14µmx28µm 2x40MHz 37 KHz
EV71YEM2CL1014-BA9 1k 14µmx28µm 2x40MHz 70 KHz

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2CAMERA PERFORMANCES
2.1 Camera Characterization
2.1.1 Machine Vision Versions (BA0)
Unit Min Gain (-24dB) Av Gain (-12dB) Max Gain (0dB)
Min Typ Max Min Typ Max Min Typ Max
Dark Noise RMS LSB - 1,6 2,6 6,4 27 -
Dynamic Range - - 2730:1 - - 635:1 - - 160:1 -
SNR dB - 48 - - 42 - - 35 -
Light RMS Noise LSB 11,1
Non Linearity
(between 10% and 90%) % ±0,3 ±1 ±0,5 ±0,10
Without Flat Field Correction – Half saturation
FPN rms LSB 0,3 2 - 1 - - 4 -
FPN peak-peak LSB - 2 7 - 7 - 30
PRNU hf % - 0,2 0,5 - 0,2 - - 0,2 -
PRNU peak-peak % - 1 3 - 1,5 - - 1,8 -
With Flat Field Correction
PRNU hf LSB - 0,7 2 - 1,5 - - 3,4 -
PRNU peak-peak LSB - 5 - - 10,5 - - 24 -
2.1.2 OC Versions (BA9)
Unit Min Gain (-24dB) Av Gain (-12dB) Max Gain (0dB)
Min Typ Max Min Typ Max Min Typ Max
Dark Noise RMS LSB - 1,3 2,6 6,4 27 -
Dynamic Range - - 3150:1 - - 635:1 - - 160:1 -
Light RMS Noise LSB 7,7
SNR dB - 48 - - 42 - - 35 -
Non Linearity
(between 10% and 90%) % ±0,3 ±1 ±0,5 ±0,10
Without Flat Field Correction – Half saturation
FPN rms LSB 0,3 2 - 1 - - 4 -
FPN peak-peak LSB - 2 7 - 7 - 30
PRNU hf % - 0,2 0,5 - 0,2 - - 0,2 -
PRNU peak-peak % - 1 3 - 1,5 - - 1,8 -
With Flat Field Correction
PRNU hf LSB - 0,7 2 - 1,5 - - 3,4 -
PRNU peak-peak LSB - 5 - - 10,5 - - 24 -
est conditions :
Figures in LSB are for a 12bits format.
Measured at exposure time = 100µs and line period = 100µs
Maximum data rate (4 × 40 MHz)
Light source 3200K with BG38 filter 2 mm thickness
Stabilized temperature 30/40/55 °C
(Room/Front Face/Internal)
SNR Calculated at 75% Vsat with
minimum Gain.

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2.2 Image Sensor
he ap structure of the sensors is the following :
On the BA9 Versions, the pixel is rectangular in order to facilitate the positioning of the Camera in the
spectrometer :
20µm height for the 10µm pitch.
28µm height for the 14µm pitch.
A custom height (up to 100µm for the 10µm pitch and 50µm for the 14µm are possible on demand :
Contact your sales Office.

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2.3 Response & QE curves
2.3.1 Quantum Efficiency
0
0,1
0,2
0,3
0,4
0,5
0,6
0,7
0,8
0,9
400 500 600 700 800 900 1000 1100
QE(%)
2.3.2 Spectral Response
0
20
40
60
80
100
120
140
160
180
200
400 500 600 700 800 900 1000 1100
14µ BA0
10µ BA0
14µ BA9
10µ BA9
Wavelength (nm)
Response LSB /nJ/cm²

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3CAMERA HARDWARE INTERFACE
3.1 Mechanical Drawings
EM2
EM
4

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Sensor alignment
Z = -10.3 ±150µm
4k 10µm : X = 7.52mm
2k 14µm : X = 13.66mm
1k 14µm : X = 20.83mm
512 14µm : X = 24.41mm
±100 µm
Y = 30mm ±100 µm
Planarity ±35 µm
Rotation (X,Y plan) ±0,2°
ilt (versus lens mounting plane)
±35µm
Reference corner
First Pixel

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3.2 Input/output Connectors and LED
Double CameraLink
Connectors for all
possible modes :
Medium / Dual Base
Power Connector :
Hirose 6pts
12v to 24v
Multi-colored LED
for status
And diagnostic
Base
CameraLink
Connector
Power Connector :
Hirose 6pts
12v to 24v
Multi-colored LED
for status
And diagnostic

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Status LED Behaviour
After less than 2 seconds of power establishment, the LED first lights up in ORANGE. hen after a
Maximum of 30 seconds, the LED must turn in a following colour :
Colour and state Meaning
Green and continuous OK
Green and blinking slowly Waiting for Ext rig ( rig1 and/or rig2)
Red and continuous Camera out of order : Internal firmware error
3.2.1 Power Connector
Camera connector type: Hirose HR10A-7R-6PB (male)
Cable connector type: Hirose HR10A-7P-6S (female)
Signal Pin Signal Pin
PWR 1 GND 4
PWR 2 GND 5
PWR 3 GND 6
Camera side description
Power supply from 12 to 24v
Power 11W max with an typical inrush current
peak of 2,2A during power up
ypical
values
Current
consumption
Camera 12V 24V
EM4 2kx10µm 0,71A 0,37A
EM4 2kx14µm 0,76A
0,40A
EM4 4kx10µm 0,83A
0,43A
EM4 1kx14µm 0.75A
0.38A
EM4 512x14µm 0.51A 0.26A
EM2 2kx10µm 0,50A
0,18A
EM2 2kx14µm 0,55A
0,30A
EM2 4kx10µm 0,61A 0,32A
EM2 1kx14µm 0.57A
0.29A
EM2 512x14µm 0.51A 0.26A
In standby mode at 24V :
 Power = around 3,7W
 Current = 0,155A
Power up Time : Around 30s

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3.3 CameraLink Output Configuration
AVIIVA EM2:
Mode Base Connector CL1
2
Channels 8bits 2 x 40MHz
2
Channels 10bits 2 x 40MHz
2
Channels 12bits 2 x 40MHz
AVIIVA EM4:
Modes Connector CL1 Connector CL2
Base 80MHz : Connector 1 only
2
Channels 8bits 2 x 80MHz -
2 Channels 10bits 2 x 80MHz -
2
Channels 12bits 2 x 80MHz -
Medium : connectors 1 and 2
4
Channels x 40MHz 8bits CameraLink Standard Medium mode in 4x40MHz
4
Channels x 40MHz 10bits CameraLink Standard Medium mode in 4x40MHz
4
Channels x 40MHz 12bits CameraLink Standard Medium mode in 4x40MHz
Connector CL1 assignment table: (Medium mode for EM4 only)
Port/Bit Medium
8 bits
Medium
10bits
Medium
12bits
Port A0 A0 A0 A0
Port A1 A1 A1 A1
Port A2 A2 A2 A2
Port A3 A3 A3 A3
Port A4 A4 A4 A4
Port A5 A5 A5 A5
Port A6 A6 A6 A6
Port A7 A7 A7 A7
Port B0 B0 A8 A8
Port B1 B1 A9 A9
Port B2 B2 nc A10
Port B3 B3 nc A11
Port B4 B4 B8 B8
Port B5 B5 B9 B9
Port B6 B6 nc B10
Port B7 B7 nc B11
Port C0 C0 B0 B0
Port C1 C1 B1 B1
Port C2 C2 B2 B2
Port C3 C3 B3 B3
Port C4 C4 B4 B4
Port C5 C5 B5 B5
Port C6 C6 B6 B6
Port C7 C7 B7 B7

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Connector CL2 assignment table: (EM4 only)
Port/Bit Medium
8 bits
Medium
10bits
Medium
12bits
Port D0 D0 D0 D0
Port D1 D1 D1 D1
Port D2 D2 D2 D2
Port D3 D3 D3 D3
Port D4 D4 D4 D4
Port D5 D5 D5 D5
Port D6 D6 D6 D6
Port D7 D7 D7 D7
Port E0 nc C0 C0
Port E1 nc C1 C1
Port E2 nc C2 C2
Port E3 nc C3 C3
Port E4 nc C4 C4
Port E5 nc C5 C5
Port E6 nc C6 C6
Port E7 nc C7 C7
Port F0 nc C8 C8
Port F1 nc C9 C9
Port F2 nc nc C10
Port F3 nc nc C11
Port F4 nc D8 D8
Port F5 nc D9 D9
Port F6 nc nc D10
Port F7 nc nc D11

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4 STANDARD CONFORMITY
he AVIIVA EM2/EM4 cameras have been tested using the following equipment:
A shielded power supply cable
A Camera Link data transfer cable ref. 14B26-SZLB-500-OLC (3M)
e2v recommends using the same configuration to ensure the compliance with the following standards.
4.1 CE Conformity
he AVIIVA EM2/EM4 cameras comply with the requirements of the EMC (European) directive
2004/108/CE (EN50081-2, EN 61000-6-2).
4.2 FCC Conformity
he AVIIVA EM2/EM4 cameras further comply with Part 15 of the FCC rules, which states
that: Operation is subject to the following two conditions:
his device may not cause harmful interference, and
his device must accept any interference received, including interference that may cause
undesired operation
his equipment has been tested and found to comply with the limits for Class A digital device,
pursuant to part 15 of the FCC rules. hese limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment. his
equipment generates, uses and can radiate radio frequency energy and, if not installed and used in
accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the user will be
required to correct the interference at his own expense.
Warning: Changes or modifications to this unit not expressly approved by the party responsible
for compliance could void the user's authority to operate this equipment.
4.3 RoHs Conformity
AVIIVA EM2/EM4 cameras comply with the requirements of the RoHS directive 2002/95/EC.

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4GETTING STARTED
4.1.1 Out of the box
he contains of the Camera box is the following :
here is no CDROM delivered with the Camera : his User Manual , but also the Pleora PureGeV
Package, DemoGeV and all documentation associated to the GigE Vision, GenICam standards can
be downloaded from the web site : his ensure you to have an up-to-date version.
Main Camera page : www e2v com/cameras
On the appropriate Camera Page (EM1) you’ll find a download link
first version of CommCam compliant is indicated in the last Chapter
PureGeV package and its documentation requires a login/password :
 Login : pleora
 Password : vercors

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4.2 Setting up in the system
Vocabulary :
w = size of the sensor line (40,96mm for the 4k 10µm)
FOV = Field Of View (width of the web inspected by the sensor line) in mm.
L = Working distance (from the Lens to the Web) in mm.
f = focal distance of the lens in mm.
S = Speed of the web in mm/s
We have : w/FOV = f/L
he ratio M = w/FOV is called Magnification.
he FOV is grabbed by 4096 pixels in the width.
In order to get a ratio of 1 :1 in your image, at the web speed of S, your line rate has to be set :
Line Rate = (S/FOV) x 4096
Ex : if the FOV = 11 cm (110mm) and the speed of the web is S= 0,3 m/s (300mm/s) the line rate will be :
Line Rate = (300 /110) x 4096 = 11170 Lines/s.
If you use a 60mm lens, the working distance will be : L = (60 x 110) / 40,96 = 161mm.
his will certainly require a macro lens.
FOV
Focal Plan
CCD
Plan
f
L
w
s
w
f
FOV
L
=

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5CAMERA SOFTWARE INTERFACE
5.1 Control and Interface
As all the e2v Cameras, the AVIIVA II is delivered with the friendly interface control software
COMMCAM.UCL (as “Ultimate Camera Link”) which is based on the GenICam standard
COMMCAM recognizes and detects automatically all the UCL Cameras connected on any transport layers
(Camera Link or COM ports) of your system.
Once connected to the Camera you have an easy access to all its features. he visibility of these features
can be associated to three types of users: Beginner, Expert or Guru. hen you can make life easy for
simple users.