Dalsa Piranha 4 Color P4-CC-04K07T-00-R User manual

Piranha 4 Color
P4-CC-04K07T-00-R Camera User’s Manual
03-032-20180-01
www.teledynedalsa.com
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2 Piranha4 4K Camera Color User's Manual
03-032-20180-01 Teledyne DALSA
© 2013 Teledyne DALSA, Inc. All information provided in this manual is believed to be accurate and reliable. No responsibility is
assumed by Teledyne DALSA for its use. Teledyne DALSA reserves the right to make changes to this information without notice.
Reproduction of this manual in whole or in part, by any means, is prohibited without prior permission having been obtained fr om
Teledyne DALSA.
About Teledyne Technologies and Teledyne DALSA, Inc.
Teledyne Technologies is a leading provider of sophisticated electronic subsystems, instrumentation and communication product s,
engineered systems, aerospace engines, and energy and power generation systems. Teledyne Tech nologies‘ operations are primarily
located in the United States, the United Kingd om and Mexico. For more information, visit Teled yne Technologies‘ website at
www.teledyne.com.
Teledyne DALSA, a Teledyne Technologies company, is an international leader in high performance digital imaging and
semiconductors with approximately 1,000 employees worldwide, headquartered in Waterloo, Ontario, Canada. Established in 1980,
the company designs, develops, manufactures and markets digital imaging products and solutions, in addition to providing MEMS
products and services. For more information, visit Teled yne DALSA‘s w ebsite at www.teledynedalsa.com.
Support
For further information not included in this manual, or for information on Teledyne DALSA‘s extensive line of image sensing
products, please contact:
North America
700 Technology Park Drive
Billerica, MA
USA, 01821
Tel: [phone]
Fax: [phone]
Email: [e-mail]
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Tokyo, Japan
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Fax: [phone]
Email: [e-mail]
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Piranha4 4K Color Camera User's Manual 3
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Contents
System Precautions............................................................................................................................................................6
Precautions .....................................................................................................................................................6
Electrostatic Discharge and the CMOS Sensor.................................................................................................6
1. The Piranha4 Color Camera _______________________________________________________________________7
Camera Highlights.............................................................................................................................................................7
Camera Performance Specifications ..................................................................................................................................8
Certifications ......................................................................................................................................................................9
Supported Industry Standards...........................................................................................................................................9
Sensor Responsivity and Design ........................................................................................................................................10
Responsivity ....................................................................................................................................................10
Spatial Correction and Trilinear Sensor Design .............................................................................................12
Camera Direction ............................................................................................................................................15
Mechanicals........................................................................................................................................................................16
Camera Mounting and Heat Sink Considerations...........................................................................................18
Filters..............................................................................................................................................................18
2. Quick, Simple Steps to Acquire an Image ______________________________________________________________19
3. Software and Hardware Setup______________________________________________________________________20
Recommended System Requirements.............................................................................................................20
Setup Steps: Overview.......................................................................................................................................................20
1. Install and Configure Frame Grabber and Software ..................................................................................20
2. Connect Camera Link and Power Cables ....................................................................................................20
3. Establish communicating with the camera..................................................................................................20
4. Operate the Camera ...................................................................................................................................20
Step 1. Install and configure the frame grabber and software ........................................................................................21
Install Frame Grabber ....................................................................................................................................21
Install Sapera LT and CamExpert GUI............................................................................................................21
Step 2. Connect Data, Trigger, and Power Cables.............................................................................................................22
Data Connector: Camera Link ........................................................................................................................23
Camera Link Bit Definitions............................................................................................................................23
Camera Timing..................................................................................................................................................................24
Camera Link cable quality and length............................................................................................................30
Input Signals, Camera Link ............................................................................................................................30
Output Signals, Camera Link Clocking Signals...............................................................................................31
Power Connector.............................................................................................................................................31
LEDs................................................................................................................................................................32
Step 3. Establish Communication with the Camera...........................................................................................................32
Power on the camera......................................................................................................................................32
Connect to the frame grabber.........................................................................................................................32
Connect to the camera ....................................................................................................................................32
Check LED Status ............................................................................................................................................33
Software Interface...........................................................................................................................................33
Using Sapera CamExpert with Piranha4 Cameras ............................................................................................................34
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CamExpert Panes............................................................................................................................................35
Review a Test Image.......................................................................................................................................37
4. Camera Operation______________________________________________________________________________38
Factory Settings .................................................................................................................................................................38
Check Camera and Sensor Information.............................................................................................................................38
Verify Temperature and Voltage .......................................................................................................................................39
Saving and Restoring Camera Settings .............................................................................................................................40
Camera Link Configuration ...............................................................................................................................................42
Trigger Modes....................................................................................................................................................................42
Exposure Controls ..............................................................................................................................................................42
Exposure Modes in Detail ..................................................................................................................................................44
Set Line Rate .....................................................................................................................................................................46
Set Exposure Time .............................................................................................................................................................50
Control Gain and Black Level ............................................................................................................................................50
Set Image Size...................................................................................................................................................................50
Set Baud Rate....................................................................................................................................................................51
Pixel Format ......................................................................................................................................................................51
Camera Direction Control ..................................................................................................................................................52
Pixel Readout Direction (Mirroring Mode)........................................................................................................................52
Resetting the Camera ........................................................................................................................................................52
Calibrating the Camera .....................................................................................................................................................53
Appendix A: GenICam Commands_____________________________________________________________________57
Camera Information Category...........................................................................................................................................57
Camera Information Feature Descriptions......................................................................................................58
Camera Configuration Selection Dialog .........................................................................................................61
Camera Power-up Configuration....................................................................................................................61
User Set Configuration Management .............................................................................................................61
Camera Control Category ..................................................................................................................................................62
Camera Control Feature Descriptions .............................................................................................................63
Independent Exposure Control ..........................................................................................................................................65
Digital I/O Control Feature Descriptions ........................................................................................................67
Flat Field Category ............................................................................................................................................................68
Flat Field Control Feature Description............................................................................................................68
Region of Interest (ROI)..................................................................................................................................70
Image Format Control Category........................................................................................................................................70
Image Format Control Feature Description....................................................................................................71
Area of Interest (AOI) Setup..............................................................................................................................................72
Instructions on using the camera scan direction to control camera parameters................................................................75
Transport Layer Control Category .....................................................................................................................................78
Transport Layer Feature Descriptions.............................................................................................................79
Acquisition and Transfer Control Category........................................................................................................................80
Acquisition and Transfer Control Feature Descriptions...................................................................................80
Serial Port Control Category..............................................................................................................................................81
Serial Port Control Feature Descriptions ........................................................................................................81
File Access Control Category ..............................................................................................................................................82
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Piranha4 4K Color Camera User's Manual 5
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File Access Control Feature Descriptions.........................................................................................................83
File Access via the CamExpert Tool .................................................................................................................84
Download a List of Camera Parameters.........................................................................................................85
Appendix B: ASCII Commands _______________________________________________________________________87
Port Configuration ..........................................................................................................................................88
Commands ......................................................................................................................................................89
Appendix C: Quick Setup and Image Acquisition ___________________________________________________________101
Appendix D: The Sensor Window _____________________________________________________________________104
Cleaning and Protecting Against Dust, Oil, and Scratches..............................................................................104
Cleaning the Sensor Window ..........................................................................................................................105
Appendix E. Color Deca and Full Mode Acquisition _________________________________________________________106
Overview............................................................................................................................................................................106
Supported Sapera LT ......................................................................................................................................106
Programming Deca Mode..................................................................................................................................................106
A simple workaround accomplishes this .........................................................................................................107
Sample Code...................................................................................................................................................108
Programming Full Mode ...................................................................................................................................................108
A simple workaround accomplishes this .........................................................................................................109
Sample Code...................................................................................................................................................110
Appendix F: Camera, Frame Grabber Communication _______________________________________________________111
Setting Up Communication between the Camera and the Frame Grabber....................................................111
EMC Declaration_________________________________________________________________________________113
Revision History _________________________________________________________________________________114
Index ________________________________________________________________________________________115
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System Precautions
Precautions
Read these precautions and this manual carefully before using the camera.
Confirm that the cam era‘s p ackaging is und am aged before op ening it. If the p ackaging is d a maged please
contact the relevant logistics personnel.
Do not open the housing of the camera. The warranty is voided if the housing is opened.
Keep the camera housing temperature in a range of 0 °C to 65 °C during operation.
Do not operate the camera in the vicinity of strong electromagnetic fields. In addition, avoid electrostatic
charging, violent vibration, and excess moisture.
To clean the device, avoid electrostatic charging by using a dry, clean absorbent cotton cloth dampened
with a small quantity of pure alcohol. Do not use methylated alcohol. To clean the surface of the camera
housing, use a soft, dry cloth. To remove severe stains use a soft cloth dampened with a small quantity of
neutral detergent and then wipe dry. Do not use volatile solvents such as benzene and thinners, as they
can damage the surface finish. Further cleaning instructions are below.
Though this camera supports hot plugging, it is recommended that you power down and disconnect
power to the camera before you add or replace system components.
Electrostatic Discharge and the CMOS Sensor
Image sensors and the camera bodies housing are susceptible to damage from electrostatic discharge
(ESD). Electrostatic charge introduced to the sensor window surface can induce charge buildup on the
underside of the window that cannot be readily dissipated by the dry nitrogen gas in the sensor package
cavity. The charge normally dissipates within 24 hours and the sensor returns to normal operation.
Additional information on cleaning the sensor window and protecting it against dust, oil, blemishes, and
scratches can be found here, Appendix D: The Sensor Window.
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Piranha4 4K Color Camera User's Manual 7
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1. The Piranha4 Color Camera
Camera Highlights
Based on Teledyne DALSA's unique CMOS color line scan sensor architecture, the new Piranha4 4k
Trilinear color camera provides outstanding signal-to-noise performance for high speed imaging. The P4-
4k has 4k resolution with a 10 µm x 10 µm pixel size for optimized optical design. The camera delivers a
maximum line rate of 70 kHz.
Precise sensor alignment simplifies multiple camera calibration at the system level. GenICam ™ or ASCII
command-compliant interfaces make the camera easier to setup, control, and integrate. Programmable
features include exposure control, flat field correction, and gain settings.
The Piranha4 4k camera is ideal for printing inspection, printed circuit board, solar cell, film, and large
format web inspection.
Key Features
CMOS color trilinear line scan
4k pixel resolution
Line rates up to 70 kHz
Exposure control
100x antiblooming
RGB outputs
Camera Link interface
GenICam or ASCII command-compliant interfaces
Programmability
Save up to eight sets of correction coefficients
Adjustable gain and offset
White balance and color correction
Lens and shading correction with defocusing capability
Test pattern and diagnostics
Multi-AOI output allows faster line rates
Applications
Printing inspection
High performance document scanning
Electronics
Film inspection
High throughput applications
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Models
The camera is available in the following configurations:
Table 1: Camera Models Overview
Model Number
Description
P4-CC-04K07T-00-R
4k resolution, 70 kHz line rate, Camera Link interface.
Table 2: Software
Software
Product Number / Version Number
Camera firmware
Embedded within camera
GenICam™ support (XML camera description file)
Embedded within camera
Sapera LT, including CamExpert GUI application and
GenICam for Camera Link imaging driver
Version 7.2 or later
Camera Performance Specifications
Table 3: Camera Performance Specifications
Specifications
Performance
Imager Format
CMOS trilinear color line scan
Resolution
4096 x 3 pixel lines*
Pixel Size
10.56 µm x 10.56 µm
Full Well Capacity
20 ke- @minimum gain of 1x
Line Rate
0 kHz minimum to 70 kHz maximum (Deca RGB8)
Exposure Time
7 µs minimum to 3,000 µs maximum
Bit Depth
8, 10, and 12 bits
Connectors and Mechanicals
Control & Data Interface
2 SDR26 Camera Link connectors used to transmit Base, Medium, Full, or
Deca configurations
Power Connector
Hirose 6-pin circular
Power Supply
+ 12 V to + 24 V DC
Maximum Current Draw
12 W/ (Applied voltage at camera connector)
Power Dissipation
12 W
Size
62 mm (W) x 62 mm (H) x 48 mm (D)
Mass
< 340 g (without heat sinks)
Operating Temp
0 °C to 65 °C, front plate temperature
Optical Interface
Lens Mount
M58 x 0.75
F-mount adapter available
Sensor to Camera Front Distance
12 mm
Sensor Alignment (aligned to sides of camera)
Flatness
y (parallelism)
x
y
z
z
50 µm
0.08° or 81 µm
± 100 µm
± 100 µm
± 250 µm
± 0.2°
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Piranha4 4K Color Camera User's Manual 9
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*Note: The P4-CC-04K07T-00-R camera has been designed to output 4096 pixels of RGB data. However,
due to a limitation of the sensor, the output is limited to 4080 pixels for the camera‘s initial release. This
restriction will be resolved in a future release. Details of when the full 4096 pixel cameras will be available
can be obtained from your Teledyne DALSA Key Account Manager.
Compliance
Regulatory Compliance
CE and RoHS, GenICam
Operating Ranges
Performance
Red
Green
Blue
Dynamic Range
61.8 dB
61.8 dB
61.8 dB
Random Noise
3.25 DN**rms
3.25 DN rms
3.25 DN rms
Responsivity
Refer to graph
Gain
1x to 10x Nominal Range (not including individual RGB gains for white balance)
DC Offset
< 11 DN
< 11 DN
< 11 DN
PRNU
< 2% @50% Sat
< 2% @50% Sat
< 2% @50% Sat
FPN
< 6.3 DN
< 6.3 DN
< 6.3 DN
SEE
7.8 nJ / cm2
9.6 nJ / cm2
9.5 nJ / cm2
NEE
6.3 pJ / cm2
7.8 pJ / cm2
7.7 pJ / cm2
Antiblooming
> 100 x Saturation
Integral non-linearity
< 2% DN
**DN = digital number
Test Conditions:
Values measured using 12-bit, 1x gain.
10 kHz line rate
Light source: white LED
No white balancing
Front plate temperature: 45º C
Certifications
Compliance
EN 55011, FCC Part 15, CISPR 11, and ICES-003 Class A Radiated Emissions Requirements*
EN 55024, and EN 61326-1 Immunity to Disturbance*
RoHS per EU Directive 2002/ 95/ EC and WEEE per EU Directive 2002/ 96/ EC and China Electronic Industry
Standard SJ/ T11364-2006*
GenICam XML Description File, Superset of the GenICam™ Stand ard Featu res N aming Convention specification
V1.5, Cam era Link Serial Com munication: GenICam ™ Generic Control Protocol (GenCP V1.0)
*Pending test results.
Supported Industry Standards
GenICam™
Piranha4 cameras are GenICam compliant. They im p lement a su perset of the GenICam ™ Stand ard
Features Naming Convention specification V1.5. This description takes the form of an XML device
description file respecting the syntax d efined by the GenAp i mod u le of the GenICam ™ sp ecification. The
camera uses the GenICam ™ Generic Control Protocol (GenCP V1.0) to com m u nicate over the Camera
Link serial port. For more information see www.genicam.org.
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Sensor Responsivity and Design
Responsivity
The responsivity graph illustrates the sensor‘s response to different wavelengths of light (excluding lens
and light source characteristics).
Note: The responsivity of a color camera will measure approximately 1/ 6th that of a similar monochrome
camera model as a result of the effect the color filter has on the sensor and also due to the color camera
not incorporating TDI Mode.
Figure 1: Spectral Responsivity
Filters
CMOS cameras are responsive to infrared (IR) wavelengths of light. Infrared light can be problematic
with halogen light sources but is not a issue with white LED sources. When infrared light is present with
this camera color fidelity is reduced. To prevent infrared from distorting the images you scan, use an IR
cut off filter such as a BG-38 on the lens.
0
100
200
300
400
500
600
400 450 500 550 600 650 700 750 800 850 900
Spectral Responsivity (DN/nJ/cm^2)
Wavelength (nm)
P4 4k Trilinear Color Spectral Responsivity
No White Balance, 12 bit, gain 1x
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Piranha4 4K Color Camera User's Manual 11
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[ADD GRAPH]
Figure 2: Calibration Source Relative Intensity vs. Wavelength
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Spatial Correction and Trilinear Sensor Design
The P4-CC-04K07T-00-R camera uses a trilinear sensor where three separate 4K lines of pixels are used—
one for red, the center for blue and the last for green.
Figure 3: Trilinear Sensor Line Spacing Diagram
The three lines of pixels are separated by single line spacing each and this line spacing is equal to 2x the
sensor pixel size. When the image passes the three lines of pixels, the red, blue and green components for
the same image location are captured at a different time as dictated by the line spacing. The camera
automatically corrects for the line spacing to ensure that the red, blue and green components of the image
pixel are all aligned when output. However, this is only correct when the object pixel size is square; i.e.,
the distance moved by the object for one EXSYNC period is equal to the width of the object pixel. In some
applications it may not be possible to achieve a ‗squ are‘ object pixel as fine ad justment of the lens
magnification and/ or the distance moved for each EXSYNC period is not possible. This scenario may be
especially apparent when trying to integrate the camera into an existing system.
When it is not possible to generate a square object pixel, color artefacts will occur in the scan direction
and is particularly noticeable at sharp edge transitions. The size of the edge artefact is proportional to
how far the pixel is from square. To correct for this, the camera has a feature, Line Spatial Correction (or
three letter command ssa), which allows fine adjustment of the compensation mechanism the camera uses
to correct for the line spacing.
The default setting for this feature is 3, which is set for square object pixels. The setting can be adjusted
from 0 to 5 to compensate for rectangular pixels—whether they are too long or to short.
The following examples of image artefacts show black to white image transitions and the associated
corrected image after applying a specific ssa setting.
10.56um
10.56um
10.56um
21.12um
21.12um
Red
Blue
Green
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Piranha4 4K Color Camera User's Manual 13
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Example 1. Target speed adjusted for square pixels
Line Spatial Correction = 3 (ssa = 3). This is the default condition.
Example 2. Target running slower than example 1. same EXSYNC (trigger) frequency
Line Spatial Correction = 3 (ssa = 3) Line Spatial Correction = 4.3 (ssa = 4.3)
Example 3. Target running faster than example 1. same EXSYNC (trigger) frequency
Line Spatial Correction = 3 (ssa = 3) Line Spatial Correction = 1.73 (ssa = 1.73)
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Example 4. Target running slower than EXSYNC
Line Spatial Correction = 3 (ssa = 3) Line Spatial Correction = 1 (ssa = 1)
Example 5. Target running faster than EXSYNC
Line Spatial Correction = 3 (ssa = 3) Line Spatial Correction = 5 (ssa = 5)
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Camera Direction
Selectable camera direction accommodates an object direction change on a web and allows you to mount
the camera ―u pside d ow n‖.
Note: The example here assumes the use of a lens (which inverts the image).
Figure 4: Object Movement and Camera Direction Example, with a Lens
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Mechanicals
[ADD MECHANICAL FROM PDF 03-129-20071-01]
Figure 6: Camera Mechanical (shown with optional heat sink below)
[ADD HEATSINK MECHANICAL FROM PDF 03-129-20071-01]
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Piranha4 4K Color Camera User's Manual 17
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Figure 6: Nikon M58 to F-Mount Adapter
Figure 7: Piranha4 Heat Sink Accessories Kit
Optional Lens Mount and Heat Sink Accessories
Part No.
Description
AC-LN-00002-A0-R
M58 to F-mount adapter (12mm BFD), heavy duty
AC-MS-00108-00-R
Heat sink for P4-4k/ 2k cameras
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Camera Mounting and Heat Sink Considerations
Up to tow optional heat sinks can be installed on the Piranha4 camera. As illustrated, they are ideally
positioned to allow close spacing of the cameras. These heat sinks are designed to provide adequate
convection cooling when not obstructed by enclosures or mounting assemblies.
Teledyne DALSA recognises that each customer‘s ap p lication can be unique. In consideration, the P4
camera heat sinks have been designed in such a way that they can be repositioned on the different faces
of the camera or removed entirely, depending on the mounting configuration and its heat sinking
potential.
Repositioning or removal of the heat sinks must be performed with care in order to avoid temperature
issues. The camera has the ability to measure its internal temperature. Use this feature to record the
internal temperature of the camera when it is mounted in your system and operating under the worst
case conditions. The camera will stop outputting data if its internal temperature reaches 80 °C.
Filters
CMOS cameras are responsive to infrared (IR) wavelengths of light. Infrared light can be problematic
with halogen light sources but is not an issue with white LED sources. When infrared light is present
with this camera color fidelity is reduced. To prevent infrared from distorting the images you scan, use
an IR cut off filter such as a BG-38 on the lens.
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Piranha4 4K Color Camera User's Manual 19
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2. Quick, Simple Steps to
Acquire an Image
For users who are familiar with Camera Link cameras, have a basic understanding of their imaging
requirements, and who are primarily interested in evaluating the Piranha4 camera, an overview of the
steps required to get this camera operational and acquiring images quickly can be found in Appendix C:
Quick Setup and Image Acquisition.
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3. Software and Hardware Setup
Recommended System Requirements
To achieve best system performance, the following minimum requirements are recommended:
High bandwidth frame grabber, e.g. Xcelera-CL PX8 Full Camera Link frame grabber (Part # OR-
X8CO-XPF00): www.teledynedalsa.com/ imaging/ products/ fg/ OR-X8C0-XPF00/ .
Operating systems: Windows XP / Vista / 7, 32 / 64-bit.
Setup Steps: Overview
Take the following steps in order to setup and run your camera system. They are described briefly below
and in more detail in the sections that follow.
1. Install and Configure Frame Grabber and Software
We recommend the Xcelera-CL PX8 Full frame grabber or equivalent, described in detail on the
teledynedalsa.com site here. If your host computer does not have a PX8 full Camera Link frame grabber
then you will need to install one. Follow the manu facturer‘s installation instructions.
A GenCP (Generic Control Protocol) compliant XML device description file is embedded within the
camera firmware allowing GenCP-compliant applications to know the cam era‘s capabilities immediately
after connection. Installing SaperaLT gives you access to the CamExpert GUI, a tool that supports GenCP-
compliant devices.
2. Connect Camera Link and Power Cables
Connect the Camera Link cables from the camera to the computer.
Connect a power cable from the camera to a +12 VDC to +24 VDC power supply.
3. Establish communicating with the camera
Start the GUI and establish communication with the camera.
ASCII Commands
As an alternative to the CamExpert (or equivalent) GUI, you can communicate with this camera using
ASCII-based commands. A complete list of the commands can be found here, Appendix B: ASCII
Commands.
4. Operate the Camera
At this point you will be ready to start operating the camera in order to acquire images, set camera
functions, and save settings.
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