DANA 250-4195 User manual

Form 2220

ITEM OTY. PART NUMBER DESCRIPTION
1
1
1
VACUUM REGULATOR
598-02117
55A-00858
59A-01653
59A-01637
55A-00964
55A-01006 I
55A-00531 i
55A-01007 I
55A-00102 !
55A-00559 i
55A-01008
55A-00990
59A-02719
55A-00002
55A-00669
53A-00172
598-02199
598-02381
55A-01037
55A-00754
REDUCER-VACUUM (1/4-3/16) I
,
TUBE -VACUUM (5/32x48 Lg.) ,
TUBE -VACUUM (7/32x1 3/8 Lg.) i
STRAP- CABLE---
1
6
1
1
3
3
3
L
1
1
1
1
2
1
WASHER -FLAT (3/81.0.) I
WASHER- FLAT (1/~ 1.0.) , t
~REW-1/4-20x3/4 HEX HO.
NUT& WASHER ASS'Y. (1/4-20)
NUT- No.10-32 HEX.
1
2
3
4
5
6
7
8
9
10
11 SCREW- No.1 0-32x1 RD. HD.
12
13
14
15
16
17
~
19
20
TERMINAL-1/4 FEMALE
LEVER-THROTTLE !
LOCKWASHER -3/16
SCREW- No. 10-16x1/2 TAPPING
COVER- BEAD CHAIN CONN.
-~-
BRACKET
1THROTTLE BRACKET ASS'V.
---! I
BOL T -M6 -1.00x16mm ! i
HO~ECLAMP
! 1
2
@Dana Corporation 1987
All Rights Reserved
Printed in United States of America
2

3

INDEX
Page
1-37
4
8
11
1988 HONDA CIVIC, ACCORD AND PRELUDE.
R Servo Installations.Supercruise Regulator Installations.Microcruise RegulatorlnstallationsVacuum Regulator and Reservoir Installation.Road Speed Pick-up Coillnstallations.ThrottleConnectionsBracketTemplates
7
14
16
21
1985-87 HONDA CIVIC, ACCORD, PRELUDE,
WAGOVAN, 15008, CRX8UPERCRUI8ECivic Crx, Civic 15008 Installation Instructions.Civic, Civic Wagovan Installation Instructions.Prelude Installation InstructionsAccord Installation Instructions 38-
47-54
1983-84 HONDA CIVIC CRXServo Mounting and Throttle Attachment.
BracketTemplatesMagnet Installation 48
51
54
55-66
56
57
58
59
60
63
64
1983 HONDA ACCORD AND PRELUDE. ...
ReworklnstructionsPick-upCoil MountingServoMountingAccord Throttle Hook-upPreludeThrottle Hook-up..Vacuum Schematics and Power Source.BracketTemplates
4
46
39
41
43
45

5

MODEL-R SERVO INSTALLATIONS
CIVIC
The servo mounts to the passenger side shock tower.
STEP 1 Fabricate bracket from servo bracket provided in basic kit using template in back of
instructions. Attach mounting bracket to servo.
STEP 2 Remove nut and lock washer from shock tower. Install mounting bracket over stud.
Replace lockwasher and nut and retighten.
NOTE! Be sure that servo bracket does not touch brake lines.
Servo and dump valve installed on Civic
6

PRELUDE
The servo mounts forward of the drivers side shock tower.
STEP 1 Fabricate mounting bracket from servo bracket provided in the basic kit using template in
back of instructions. Attach the mounting bracket to the servo.
STEP 2 Remove the plastic plug as shown in illustration exposing a 6mm threaded hole.
STEP 3 Install servo as shown.
Threaded hole for mounting
R servo and dump valve R servo and dump valve mounted
7

ACCORD
The servo mounts to the passenger side of the firewall.
STEP 1 Fabricate mounting bracket from servo bracket provided in the basic kit using templates
in back of instructions. Attach the mounting bracket to the servo.
STEP 2 Removethescrewatthetop, right cornerofthevacuum canister. Position mounting brac-
ket, reinstall screw and tighten.
Servo and dump valve installed on Accord
8

VACUUM REGULATOR AND VACUUM RESERVOIR INSTALLATION
NOTE!
Vehicles with automatic transmission equipped with a lock-up converter require a vacuum regulator and
a vacuum reservoir.
The vacuum regulator and vacuum reservoir should be installed away from any sharp, hot, or moving
parts.
A vacuum schematic is shown below.
Vehicles with manual transmission do not require the vacuum regulator but the use of a vacuum reser-
voir may improve the performance of the cruise control.
A vacuum schematic is shown below.
Engine Vacuum
(Intake Manifold)
To Servo .--
Manual Transmission
9

SUPERCRUISE REGULATOR INSTALLATIONS
CIVIC
The regulator mounts to the passenger side shock tower and firewall.
STEP 1 Fabricate mounting brackets from one road speed pick-up coil bracket, and one servo
cable bracket provided in the basic kit using templates in back of instructions. Attach the
brackets to the regulator.
STEP 2 Loosen screw shown on brake proportioning valve bracket on shock tower. Remove
screw from fuel filter bracket on firewall.
STEP 3 Slip slotted regulator mounting bracket between brake lines and shock tower and behind
head of screw. The remaining bracket attaches to the fuel filter bracket on the firewall.
Replace and retighten screws.
Regulator installed on Civic
10