DANA 250-4195 User manual

Form 2220

ITEM OTY. PART NUMBER DESCRIPTION
1
1
1
VACUUM REGULATOR
598-02117
55A-00858
59A-01653
59A-01637
55A-00964
55A-01006 I
55A-00531 i
55A-01007 I
55A-00102 !
55A-00559 i
55A-01008
55A-00990
59A-02719
55A-00002
55A-00669
53A-00172
598-02199
598-02381
55A-01037
55A-00754
REDUCER-VACUUM (1/4-3/16) I
,
TUBE -VACUUM (5/32x48 Lg.) ,
TUBE -VACUUM (7/32x1 3/8 Lg.) i
STRAP- CABLE---
1
6
1
1
3
3
3
L
1
1
1
1
2
1
WASHER -FLAT (3/81.0.) I
WASHER- FLAT (1/~ 1.0.) , t
~REW-1/4-20x3/4 HEX HO.
NUT& WASHER ASS'Y. (1/4-20)
NUT- No.10-32 HEX.
1
2
3
4
5
6
7
8
9
10
11 SCREW- No.1 0-32x1 RD. HD.
12
13
14
15
16
17
~
19
20
TERMINAL-1/4 FEMALE
LEVER-THROTTLE !
LOCKWASHER -3/16
SCREW- No. 10-16x1/2 TAPPING
COVER- BEAD CHAIN CONN.
-~-
BRACKET
1THROTTLE BRACKET ASS'V.
---! I
BOL T -M6 -1.00x16mm ! i
HO~ECLAMP
! 1
2
@Dana Corporation 1987
All Rights Reserved
Printed in United States of America
2

3

INDEX
Page
1-37
4
8
11
1988 HONDA CIVIC, ACCORD AND PRELUDE.
R Servo Installations.Supercruise Regulator Installations.Microcruise RegulatorlnstallationsVacuum Regulator and Reservoir Installation.Road Speed Pick-up Coillnstallations.ThrottleConnectionsBracketTemplates
7
14
16
21
1985-87 HONDA CIVIC, ACCORD, PRELUDE,
WAGOVAN, 15008, CRX8UPERCRUI8ECivic Crx, Civic 15008 Installation Instructions.Civic, Civic Wagovan Installation Instructions.Prelude Installation InstructionsAccord Installation Instructions 38-
47-54
1983-84 HONDA CIVIC CRXServo Mounting and Throttle Attachment.
BracketTemplatesMagnet Installation 48
51
54
55-66
56
57
58
59
60
63
64
1983 HONDA ACCORD AND PRELUDE. ...
ReworklnstructionsPick-upCoil MountingServoMountingAccord Throttle Hook-upPreludeThrottle Hook-up..Vacuum Schematics and Power Source.BracketTemplates
4
46
39
41
43
45

5

MODEL-R SERVO INSTALLATIONS
CIVIC
The servo mounts to the passenger side shock tower.
STEP 1 Fabricate bracket from servo bracket provided in basic kit using template in back of
instructions. Attach mounting bracket to servo.
STEP 2 Remove nut and lock washer from shock tower. Install mounting bracket over stud.
Replace lockwasher and nut and retighten.
NOTE! Be sure that servo bracket does not touch brake lines.
Servo and dump valve installed on Civic
6

PRELUDE
The servo mounts forward of the drivers side shock tower.
STEP 1 Fabricate mounting bracket from servo bracket provided in the basic kit using template in
back of instructions. Attach the mounting bracket to the servo.
STEP 2 Remove the plastic plug as shown in illustration exposing a 6mm threaded hole.
STEP 3 Install servo as shown.
Threaded hole for mounting
R servo and dump valve R servo and dump valve mounted
7

ACCORD
The servo mounts to the passenger side of the firewall.
STEP 1 Fabricate mounting bracket from servo bracket provided in the basic kit using templates
in back of instructions. Attach the mounting bracket to the servo.
STEP 2 Removethescrewatthetop, right cornerofthevacuum canister. Position mounting brac-
ket, reinstall screw and tighten.
Servo and dump valve installed on Accord
8

VACUUM REGULATOR AND VACUUM RESERVOIR INSTALLATION
NOTE!
Vehicles with automatic transmission equipped with a lock-up converter require a vacuum regulator and
a vacuum reservoir.
The vacuum regulator and vacuum reservoir should be installed away from any sharp, hot, or moving
parts.
A vacuum schematic is shown below.
Vehicles with manual transmission do not require the vacuum regulator but the use of a vacuum reser-
voir may improve the performance of the cruise control.
A vacuum schematic is shown below.
Engine Vacuum
(Intake Manifold)
To Servo .--
Manual Transmission
9

SUPERCRUISE REGULATOR INSTALLATIONS
CIVIC
The regulator mounts to the passenger side shock tower and firewall.
STEP 1 Fabricate mounting brackets from one road speed pick-up coil bracket, and one servo
cable bracket provided in the basic kit using templates in back of instructions. Attach the
brackets to the regulator.
STEP 2 Loosen screw shown on brake proportioning valve bracket on shock tower. Remove
screw from fuel filter bracket on firewall.
STEP 3 Slip slotted regulator mounting bracket between brake lines and shock tower and behind
head of screw. The remaining bracket attaches to the fuel filter bracket on the firewall.
Replace and retighten screws.
Regulator installed on Civic
10

ACCORD
The regulator mounts to the driver side engine mount.
STEP 1 Fabricate mounting brackets from two road speed pick-up coil brackets provided in the
basic kit using templates in back of instructions. Attach the bracket to the regulator.
STEP 2 Remove the two screws that secure the existing cable holder to the engine mount.
STEP 3 Position the cruise control mounting brackets between the engine mount and the
cable holder. Replace the cable holder and screws and retighten the screws.
I~
11

PRELUDE
The regulator mounts to the passenger side shock tower and brake proportioning valve.
STEP 1 Fabricate mounting brackets from two cable brackets provided in kit using the templates
in back of instructions.
STEP 2 Remove nut from shock tower. Install top regulator mounting bracket as shown. Replace
nut and retighten.
STEP 3 Remove bolt from brake proportioning valve bracket. Install bracket as shown. Replace
bolt and retighten.
STEP 4 Install regulator as shown in illustration.
Regulator installed on Prelude
12

CIVIC
The regulator mounts to the passenger side firewall.
STEP 1 Fabricate mounting bracket from one pick-up coil bracket and one cable bracket pro-
vided in kit using the templates in back of instructions. Attach brackets to regulator.
STEP 2 Remove nut from solenoid bracket and fuel filter. Mount regulator as shown. Replace nuts
and retighten.
13

ACCORD
The regulator mounts forward of the drivers side shock tower.
STEP 1 Fabricate mounting brackets from cable brackets provided in kit using the templates in
back of instructions.
STEP 2 Remove bolts from existing cable bracket. Install mounting brackets as shown. Replace
cable bracket. Replace bolts and retighten.
STEP 3 Install regulator as shown.
14

PRELUDE
The regulator mounts forward of the drivers side shock tower.
STEP 1 Fabricate mounting bracket from one cable bracket provided in kit using the template in
back of instructions.
STEP 2 Remove top right bolt on engine mounting bracket. Install regulator mounting bracket.
Replace bolt and retighten.
STEP 3 Install regulator as shown.
STEP 4 Using the regulator as a template mark the flat surface and drill a 3/16" hole.
STEP 5 InstaI1114" self tapping bolt through existing hole in regulator and through 3116" hole in
flat surface.
Regulator installed on Prelude
15

ROAD SPEED PICK-UP COIL INSTALLATIONS
ACCORD and PRELUDE
The road speed pick-up coil mounts to the passenger side of the transmission above the drive axle.
STEP 1 Fabricate road speed pick-up coil mounting bracket from road speed pick-up coil bracket
provided in the basic kit using template in back of instructions. Attach the pick-up coil to
the bracket.
STEP 2 Remove the bolt above the drive axle on the passenger side of the transmission.
STEP3 Position the road speed pick-up coil and mounting bracket over the drive axle. Replace
and retighten the bolt.
16

--
CIVIC
--
STEP 3
17

TH ROTTLE CON N ECTIONS
CIVIC
The cruise control cable attaches to the throttle lever provided in adaptor package.
STEP 1 Remove nut and lock washer from passenger's side of carburetor. Install throttle lever.
Replace lock and nut, retighten.
NOTE: Be careful not to cross thread the nut when retightening.
STEP 2 Fabricate cable anchor bracket from one cable bracket provided in basic kit using the
template in back of instructions.
STEP 3 Install anchor cable bracket to valve cover and attach cruise control cable with "P"
clamps, as shown.
STEP 4 Attach bead chain to throttle lever, install washer and cotter pin.
Cable anchor bracket installed Throttle with bead chain
installed to carb.
18

ACCORD
The cruise control cable attaches to the back of the accelerator pedal.
STEP 1 Modify throttle bracket assembly provided in adaptor package using template in back
of instructions.
STEP 2 Pull carpet on drivers side floor back to gain access to area below accelerator pedal.
STEP 3 Place lower left corner of throttle bracket into the corner produced by the raised pads on
the floorboard cover as shown in illustration. Using the bracket as a template, drill a hole
into the cover with a No.8 drill for No.10 self tapping screw.
STEP 4 DriI13/16" hole through existing hole in the top of the throttle bracket for a 1/4" self tap-
ping screw. NOTEI Do not drill more than 1/2" through the floorboard, otherwise you
may damage brakelines.
STEP 5 Insert No.1 Oselftapping screw into lower hole on throttle bracket and tighten. Insert 1/4"
self tapping screw into top hole on throttle bracket and tighten.
STEP 6 Attach cruise control cable to throttle bracket using cable sleeve and "P" clamp. Attach
clamp to throttle bracket at existing threaded hole with a No.10 screw as shown.
STEP 7 Pull bead chain through pulley assembly and attach to cruise control cable using bead
chain connector. Slide connector cover over connector. Reposition carpet. Cut to allow
only bead chain and pulley assembly to come through.
STEP 8 Attach "P" clamp to pedal assembly and tighten with No.10 screw and nuts. Slide eyelet
coupling over No.10 screw on "P" clamp. Cut bead chain to proper length. Attach bead
chain to eyelet coupling and secure with one nut and one jam nut.
19

\1/1
~f"
Floorboard Cover
Throttle bracket installed on Accord
"P" Clamp wiNo. 10 screw
and bead chain coupling
w/jam nut
20