3IMM-0019EN - Installation and Maintenance Manual Dana Incorporated
CONTENTS
1 VERSION TRACKING ....................................................................................................................... 5
1.1 MANUAL APPLICABILITY AND SUPPORTED MODELS ..................................................................... 5
2 HOW TO USE THIS MANUAL .......................................................................................................... 6
3 UNIT DESIGNATION ......................................................................................................................... 7
3.1 DETAILED UNIT DESIGNATION ........................................................................................................... 7
3.2 NAMEPLATE UNIT DESIGNATION ...................................................................................................... 8
4 STANDARD TYPE GEARBOX PART LIST ....................................................................................... 9
4.1 M...TYPE 3 STAGES ............................................................................................................................. 9
5 N...TYPE 3 STAGES ........................................................................................................................ 10
5.1 M, N... ADDITIONAL STAGE FOR 4 STAGE TYPES .......................................................................... 11
5.2 M, N...MOTOR FLANGE FOR DIRECT COUPLED TYPES ................................................................. 12
5.3 M, N...TYPES B5, B14 MOTOR FLANGE ...........................................................................................12
5.4 M, N TYPES...INPUT BEARING HOUSING WITH SOLID INPUT SHAFT ........................................... 12
6 SAFETY ........................................................................................................................................... 13
6.1 INTENDED USE .................................................................................................................................. 13
6.2 IMPROPER USE ................................................................................................................................. 13
6.3 SAFETY INSTRUCTIONS ................................................................................................................... 14
6.3.1 GENERAL SAFETY INSTRUCTIONS................................................................................................... 14
6.4 TIGHTENING TORQUES .................................................................................................................... 15
6.5 CASE OF FIRE .................................................................................................................................... 16
6.5.1 SUITABLE EXTINGUISHING AGENTS, PROTECTIVE EQUIPMENT................................................... 16
6.5.2 UNSUITABLE EXTINGUISHING AGENTS ........................................................................................... 16
7 THINKS TO CHECK BEFORE THE GEAR UNIT OR GEARED MOTOR IS INSTALLED ............. 17
7.1 TRANSPORTATION ............................................................................................................................ 17
7.2 STORAGE ........................................................................................................................................... 18
8 INSTALLING THE GEAR UNIT ....................................................................................................... 19
8.1 BEFORE YOU START ......................................................................................................................... 19
8.2 CHECK THE SHAFT DIMENSIONS TO FIT ........................................................................................ 19
8.3 CHECK THE AMBIENT TEMPERATURE ............................................................................................ 19
8.4 CHECK THE VOLTAGE SUPPLY ....................................................................................................... 20
8.5 CHECK THE MOUNTING POSITION .................................................................................................22
8.6 USE THE BREATHER PLUG .............................................................................................................. 22
8.7 CHECK THE OIL LEVEL ..................................................................................................................... 22
8.8 CHECK SHAFT ENDS AND MOUNTING FACES ............................................................................... 22
8.9 COVER ABRASIVE AMBIENT ............................................................................................................. 22
8.10 CHECK ACCESSIBILITY TO FILLING, BREATHER AND DRAIN PLUGS .......................................... 22
9 MECHANICAL INSTALLATION ...................................................................................................... 23
9.1 FITTING OUTPUT SHAFT ELEMENTS ...............................................................................................24
9.2 CORRECT POSITION OF OUTPUT SHAFT ELEMENTS .................................................................... 24
9.3 FITTING COUPLINGS ........................................................................................................................ 25
10 MAINTENANCE & INSPECTION .................................................................................................... 26
11 LUBRICATION ................................................................................................................................ 27
11.1 OIL TYPES .......................................................................................................................................... 27
11.2 CHANGING THE OIL .......................................................................................................................... 28
11.3 OIL LEVELS, PLUGS AND QUANTITIES ............................................................................................ 29
11.4 MOUNTING POSITIONS .................................................................................................................... 35
