Danfoss VLT MCD 200 User manual

Installation Guide
PROFINET Module
VLT® Compact Starter MCD 200 and VLT® Soft Starter MCD 500

1
1.1
1.2
2
2.1
2.2
2.3
2.4
3
3.1
4
4.1
4.2
4.2.1
4.2.2
4.2.3
4.3
4.4
5
5.1
5.1.1
5.2
5.2.1
5.2.2
5.2.2.1
5.2.2.2
5.2.3
5.2.3.1
5.2.3.2
6
6.1
6.2
6.3
6.4
Contents
Safety 5
Disclaimer 5
Warnings 5
Introduction 6
Product Design 6
Compatibility 6
Product Versions 6
Network Connection 6
Installation 8
Installing the Communication Module 8
Connection 10
Soft Starter Connection 10
Network Connection 10
Ethernet Ports 10
Cables 10
EMC Precautions 11
Network Establishment 11
Addressing 11
Device Configuration 12
Configuration of Device Name 12
Identifying the Device with Ethernet Device Configuration Tool 12
On-board Web Server 13
Connect to the Device 13
Manage Users and Passwords 14
Adding a User 15
Deleting a User 15
Configure IoT Settings 15
Configuring MQTT Settings 16
Configuring OPC UA Settings 17
Operation 18
Requirements for Successful Operation 18
Device Classification 18
Master Configuration 18
Enabling Network Control 18
AN428735951761en-000101/175R1188 | 3Danfoss A/S © 2022.11
Contents
PROFINET Module
Installation Guide

6.5
6.6
7
7.1
7.2
7.3
7.3.1
7.3.2
7.3.3
7.3.4
7.3.5
7.3.6
7.4
7.4.1
7.4.2
7.5
8
8.1
8.2
8.3
8.4
9
9.1
9.2
9.3
9.4
9.5
9.6
9.7
Ensuring Safe and Successful Control 18
Feedback LEDs 18
Packet Structures 20
Important Information 20
Control Commands (Controller to Device) 20
Status Information (Device to Controller) 20
Bytes 0–1: Control Status 20
Bytes 2–3: Starter State 21
Bytes 4–5: Trip Code 21
Bytes 6–7: Motor Current 22
Bytes 8–9: Motor Temperature 22
Bytes 10–63: Extended Information 22
Parameter Management 24
Output 24
Input 24
Trip Codes 25
Network Design 27
Star Topology 27
Line Topology 27
Ring Topology 28
Combined Topologies 28
Specifications 30
Enclosure 30
Mounting 30
Connections 30
Settings 30
Network 30
Power 30
Certification 30
AN428735951761en-000101/175R11884 | Danfoss A/S © 2022.11
Contents
PROFINET Module
Installation Guide

-
-
-
1 Safety
1.1 Disclaimer
The examples and diagrams in this manual are included solely for illustrative purposes. The information contained in this manual is
subject to change at any time and without prior notice. Responsibility or liability is never accepted for direct, indirect, or consequen-
tial damage resulting from the use or application of this equipment.
1.2 Warnings
WARNING
SHOCK HAZARD
Attaching or removing accessories while the soft starter is connected to mains voltage may cause personal injury.
Before attaching or removing accessories, isolate the soft starter from mains voltage.
WARNING
RISK OF PERSONAL INJURY AND EQUIPMENT DAMAGE
Inserting foreign objects or touching the inside of the soft starter while the expansion port cover is open may endanger person-
nel and can damage the soft starter.
Do not insert foreign objects in the soft starter with the port cover open.
Do not touch the inside of the soft starter with the port cover open.
AN428735951761en-000101 / 175R1188 | 5Danfoss A/S © 2022.11
Safety
PROFINET Module
Installation Guide

•
•
•
-
•
-
-
2 Introduction
2.1 Product Design
The PROFINET Module allows the soft starter to connect to an Ethernet network and be controlled or monitored using an Ethernet
communication model.
Familiarity with Ethernet protocols and networks is required to operate the device successfully. For difficulties arising from using
this device with 3rd-party products, including PLCs, scanners, and commissioning tools, contact the relevant supplier.
2.2 Compatibility
The PROFINET Module is compatible with the following Danfoss soft starters:
MCD 200: 24 V AC/V DC and 110/240 V AC control voltage.
MCD 500: All models.
NOTICE
The PROFINET Module is not suitable for use with MCD 200 soft starters using 380/440 V AC control voltage.
2.3 Product Versions
The PROFINET Module is available in 2 different versions. The part number is printed on the label on the side of the module.
175G9905 MCD PROFINET Module
Monitor and control the soft starter over a PROFINET connection.
175G9915 MCD PROFINET Module
Monitor and control the soft starter over a PROFINET connection.
Monitor and control the soft starter over a TCP connection using VLT® Motion Control Tool MCT 10. Refer to the VLT® Motion
Control Tool MCT 10 Operating Guide.
This installation guide is suitable for use with 175G9915. For the manual for 175G9905, contact the local supplier.
2.4 Network Connection
Table 1: Supported Protocols
Protocols
PROFINET
Industrial Ethernet via PROFINET
TCP
Transmission control protocol to connect to port 4000 of a PC
MQTT
Message queue telemetry transport
OPC UA
Open platform communications unified architecture
AN428735951761en-000101 / 175R11886 | Danfoss A/S © 2022.11
Introduction
PROFINET Module
Installation Guide

4/T2
READY RUN TRIP LOCAL
Exit
Reset
Menu
Store
2/T1 6/T3
1/L1 3/L2
5/L3
VLT
®
Soft Starter
1
2
4
3
5
e77ha805.10
Illustration 1: Overview of Network Connections
1
Soft starter
2
Network switch
3
IoT connection (MQTT/OPC UA)
4
Industrial Ethernet connection to programmable
logic controller
5
TCP connection to VLT® Motion Control Tool MCT
10. Refer to the VLT® Motion Control Tool MCT 10
Operating Guide for connection details.
AN428735951761en-000101 / 175R1188 | 7Danfoss A/S © 2022.11
Introduction
PROFINET Module
Installation Guide

1.
2.
-
3 Installation
3.1 Installing the Communication Module
CAUTION
EQUIPMENT DAMAGE
If mains and control voltage are applied when installing or removing options/accessories, it may damage the equipment.
Remove mains and control voltage from the soft starter before installing or removing options/accessories.
Procedure
Remove control power and mains supply from the soft starter.
Fully pull the top and bottom retaining clips on the module.
e77ha833.10
AN428735951761en-000101 / 175R11888 | Danfoss A/S © 2022.11
Installation
PROFINET Module
Installation Guide

3.
4.
5.
6.
Line up the module with the comms port slot.
e77ha834.10
Push in the top and bottom retaining clips to secure the module to the soft starter.
e77ha835.10
Connect Ethernet Port 1 or Port 2 on the PROFINET Module to the network.
Apply control power to the soft starter.
AN428735951761en-000101 / 175R1188 | 9Danfoss A/S © 2022.11
Installation
PROFINET Module
Installation Guide

4 Connection
4.1 Soft Starter Connection
The PROFINET Module is powered from the soft starter.
NOTICE
The PROFINET Module is not suitable for use with MCD 200 soft starters using 380/440 V AC control voltage.
A1
N2
2
3
1
e77ha620.10
Illustration 2: Connecting MCD 200
1
Soft starter
A1, N2: Stop input
2
PROFINET Module
3
RJ45 Ethernet ports
25
17
18
2
3
1
e77ha621.10
Illustration 3: Connecting MCD 500
1
Soft starter (remote mode)
17, 18: Stop input
25, 18: Reset input
2
PROFINET Module
3
RJ45 Ethernet ports
4.2 Network Connection
4.2.1 Ethernet Ports
The device has 2 Ethernet ports. If only 1 connection is required, either port can be used.
4.2.2 Cables
When connecting to the device, make sure that the cables are of 1 of the following categories:
AN428735951761en-000101 / 175R118810 | Danfoss A/S © 2022.11
Connection
PROFINET Module
Installation Guide

•
•
•
•
Category 5
Category 5e
Category 6
Category 6e
4.2.3 EMC Precautions
To minimize electromagnetic interference, Ethernet cables should be separated from motor and mains cables by 200 mm (7.9 in).
If the Ethernet cable must cross motor or mains cables, the crossing should be at an angle of 90°.
4.3 Network Establishment
The controller must establish communications directly with each device before the device can participate in the network.
4.4 Addressing
Each device in a network is addressed using a MAC address and an IP address. The MAC address is fixed within the device and is
printed on a label on the front of the device.
AN428735951761en-000101 / 175R1188 | 11Danfoss A/S © 2022.11
Connection
PROFINET Module
Installation Guide

1.
2.
3.
4.
5.

5 Device Configuration
5.1 Configuration of Device Name
Use the Ethernet Device Configuration Tool to configure the device name. The tool can be downloaded from www.danfoss.com
under Service and support/Downloads.
5.1.1 Identifying the Device with Ethernet Device Configuration Tool
NOTICE
The Error LED flashes whenever the device is receiving power but is not connected to a network.
The Error LED will flash occasionally during the configuration process.
NOTICE
If the PC has a firewall enabled, add the tool to the list of authorized programs.
Procedure
Attach the PROFINET Module to the soft starter.
Connect Ethernet Port 1 or Port 2 on the PROFINET Module to the network.
Apply control power to the soft starter.
Start the Ethernet Device Configuration Tool.
Click Search Devices.
e77ha641.10
The software searches for connected devices.
AN428735951761en-000101 / 175R118812 | Danfoss A/S © 2022.11
Device Configuration
PROFINET Module
Installation Guide

6. To configure a device name, click Configure and select Device Name.
e77ha626.10
5.2 On-board Web Server
5.2.1 Connect to the Device
To configure settings using the on-board web server, the device must be installed in a soft starter, control power must be available,
and the device and computer must both be connected to the Ethernet network.
The computer must use a fixed IP address (not DHCP) and the same subnet mask as the device. The default IP address for a new
PROFINET Module is 192.168.1.2. The default subnet mask is 255.255.255.0.
e77ha807.10
Once connected, the web server reports basic information about the device and the soft starter.
AN428735951761en-000101 / 175R1188 | 13Danfoss A/S © 2022.11
Device Configuration
PROFINET Module
Installation Guide

•
•
•
-
-
e77ha815.10
5.2.2 Manage Users and Passwords
NOTICE
For security reasons, define a custom administrator ID and password. The default username and password are:
Username: danfoss
Password: danfoss
The PROFINET Module supports multiple users and levels of privilege.
Users can view the home screen and IP settings.
Supervisors can view the home screen and IP settings, and they can change configuration settings.
Administrators can view the home screen, change configuration settings, and add or delete users.
AN428735951761en-000101 / 175R118814 | Danfoss A/S © 2022.11
Device Configuration
PROFINET Module
Installation Guide

1.
2.
3.
4.
5.
6.
1.
2.
3.
5.2.2.1 Adding a User
1
2
3
5
6
e77ha808.10
4
Procedure
Connect to the web server and click Administration.
Click Create new user.
Enter the new username and password.
Click Create an account.
Set privileges (user, supervisor, administrator) as appropriate.
Click Save changes.
5.2.2.2 Deleting a User
Procedure
Connect to the web server and click Administration.
Select the required entry in the user list and click Delete.
Click Delete again to confirm the action.
5.2.3 Configure IoT Settings
The PROFINET Module supports soft starter status monitoring via IoT. The device cannot control or program the soft starter.
AN428735951761en-000101 / 175R1188 | 15Danfoss A/S © 2022.11
Device Configuration
PROFINET Module
Installation Guide

1.
2.
3.
4.
5.
6.
5.2.3.1 Configuring MQTT Settings
e77ha810.10
Procedure
Connect to the web server and click Configuration.
Select MQTT Client.
Tick the Enable checkbox to enable MQTT client operation.
The MQTT client is enabled by default.
Click Connection and configure the settings as required.
Click Connections⇒Actions to select which information the device should publish.
Click Submit to save all settings in the device.
AN428735951761en-000101 / 175R118816 | Danfoss A/S © 2022.11
Device Configuration
PROFINET Module
Installation Guide

1.
2.
3.
4.
5.
6.
5.2.3.2 Configuring OPC UA Settings
e77ha813.10
Procedure
Connect to the web server and click Configuration.
Select OPC UA Server.
Tick the Enable checkbox to enable OPC UA client operation.
The OPC UA client is enabled by default.
Click Server Configuration and configure the settings as required.
Select Actions to select the actions for different object instances.
Click Submit to save all settings in the device.
AN428735951761en-000101 / 175R1188 | 17Danfoss A/S © 2022.11
Device Configuration
PROFINET Module
Installation Guide

•
•
6 Operation
6.1 Requirements for Successful Operation
The device has been designed for use in a system complying with the PROFINET standard. For successful operation, the controller
must also support all functions and interfaces described in this manual.
6.2 Device Classification
The PROFINET Module is a PROFINET I/O-device and must be managed by an I/O-controller over Ethernet.
6.3 Master Configuration
Import the latest GDSML file into the Master configuration tool. This file is available from the website. SSPM_N.bmp indicates nor-
mal mode. SSPM_D.bnp indicates diagnostic mode.
6.4 Enabling Network Control
MCD 200
For the soft starter to accept the fieldbus commands, a link must be fitted across terminals A1–N2 on the soft starter.
MCD 500
Input links are required across terminals 17 and 25–18 if the soft starter is being operated in auto-on mode. In hand-on mode, links
are not required.
Control via the fieldbus communication network is always enabled in local control mode and can be enabled or disabled in remote
control mode (parameter 3-2 Comms in Remote). See the VLT® Soft Starter MCD 500 Operating Guide for parameter details.
6.5 Ensuring Safe and Successful Control
Data written to the device remains in its registers until the data is overwritten or the device is reinitialized. The PROFINET Module
will not transfer successive duplicate commands to the soft starter.
If the soft starter is started via fieldbus communications but stopped via the LCP or a remote input, an identical start command
cannot be used to restart the soft starter.
If the soft starter may also be controlled via the LCP or the remote inputs (as well as via fieldbus communications), a control
command should be immediately followed by a status query to confirm that the command has been actioned.
6.6 Feedback LEDs
12
TX/RX 2
TX/RX 1
Link 2
Link 1
Error
Status
Power
e77ha627.11
Table 2: LED Descriptions
LED name
LED state
Description
Power
Off
The device is not powered up.
On
The device is receiving power.
Error
Off
No error.
Flashing
Connection not established.
On
No physical link or slow physical link.
No configuration.
Status
Off
No error.
Flashing
DCP signal service initiate via the bus.
AN428735951761en-000101 / 175R118818 | Danfoss A/S © 2022.11
Operation
PROFINET Module
Installation Guide

LED name
LED state
Description
Link x
Off
No network connection.
On
Connected to a network.
TX/RX x
Flashing
Transmitting or receiving data.
AN428735951761en-000101 / 175R1188 | 19Danfoss A/S © 2022.11
Operation
PROFINET Module
Installation Guide

7 Packet Structures
7.1 Important Information
NOTICE
The following functions are only available with VLT® Soft Starter MCD 500: Parameter management, dual motor control, digital
inputs, jog, current measurement in amperes, power information, warnings.
VLT® Compact Starter MCD 201 open-loop soft starters do not support motor current and motor temperature information.
7.2 Control Commands (Controller to Device)
Use output bytes 0–1 to send a control command to the soft starter.
NOTICE
Bit 4 of byte 0 must be set to 0 before the soft starter can perform a start.
Table 3: Control Command Bits
Byte
Bits
Details
0
0–1
Reserved.
2–3
0 = Use soft starter remote input to select motor set.
1 = Use primary motor set when starting.
2 = Use secondary motor set when starting.
3 = Reserved.
4
0 = Stop action as selected in the soft starter.
1 = Stop action will be a coast to stop.
5–7
Reserved.
1
0
0 = Stop.
1 = Start.
1–2
Reserved.
3
1 = Reset.
4–7
Reserved.
2–5
Parameter management.
7.3 Status Information (Device to Controller)
Soft starter status information is always available when the device is active.
NOTICE
For models MCD5-0053B and smaller, current reported via communications is 10 times greater than the actual value (shown on
the LCP).
7.3.1 Bytes 0–1: Control Status
Bits
Details
0–5
Current (% of motor FLC).
6
Local/Remote.
AN428735951761en-000101 / 175R118820 | Danfoss A/S © 2022.11
Packet Structures
PROFINET Module
Installation Guide