Danfoss VLT MCD 201 User manual

Installation Guide
EtherNet/IP Module
VLT® Compact Starter MCD201/MCD 202 and VLT® Soft Starter MCD 500

1
1.1
1.2
2
2.1
2.2
2.3
2.4
3
3.1
4
4.1
4.2
4.2.1
4.2.2
4.2.3
4.3
4.4
5
5.1
5.2
5.3
5.3.1
5.3.2
5.3.2.1
5.3.2.2
5.3.3
5.3.4
5.3.4.1
5.3.4.2
5.4
5.4.1
6
6.1
Contents
Safety 6
Disclaimer 6
Warnings 6
Introduction 7
Product Design 7
Compatibility 7
Product Versions 7
Network Connection 7
Installation 9
Installing the Communication Module 9
Connection 11
Soft Starter Connection 11
Network Connection 11
Ethernet Ports 11
Cables 11
EMC Precautions 12
Network Establishment 12
Addressing 12
Device Configuration 13
Before Configuring the Device 13
Configuration Methods 13
On-board Web Server 13
Connect to the Device 13
Manage Users and Passwords 14
Adding a User 15
Deleting a User 15
Configuring the IP Address 16
Configure IoT Settings 16
Configuring MQTT Settings 17
Configuring OPC UA Settings 18
Scanning the Network 18
Identifying the Device with Ethernet Device Configuration Tool 19
Scanner Configuration 20
EDS File 20
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Contents
EtherNet/IP Module
Installation Guide

6.2
7
7.1
7.2
7.3
7.4
7.5
8
8.1
8.2
8.2.1
8.2.2
8.2.2.1
8.2.2.2
8.2.2.3
8.2.3
8.2.3.1
8.2.3.2
8.2.3.3
8.2.3.4
8.2.3.5
8.3
8.3.1
8.3.2
8.3.2.1
8.3.2.2
8.3.2.3
8.3.3
8.3.3.1
8.3.3.2
8.4
9
9.1
9.2
9.3
9.4
Assembly Objects 20
Operation 21
Requirements for Successful Operation 21
Device Classification 21
Enabling Network Control 21
Ensuring Safe and Successful Control 21
Feedback LEDs 21
Packet Structures 23
Important Information 23
Implicit Messaging (Cyclic Operation) 23
Assembly Objects 20
Control Commands (Assembly Instance 104d) 23
Bytes 0–1: Command 23
Bytes 2–3: Reserved 23
Command Examples 24
Status Information (Assembly Instance 154d) 24
Bytes 0–1: Starter State 24
Bytes 2–3: Reserved 25
Bytes 4–7: Motor Current 25
Bytes 8–9: Trip Code 25
Bytes 10–11: Reserved 25
Explicit Messaging (Acyclic Operation) 25
Identity Object (Class 0x01) 25
Vendor-specific Objects 26
Class 100 ~ 102 Objects (Read/Write) 26
Class 103 Objects (Read Only) 26
Class 104 Objects (Read Only) 28
Supported Services for Vendor-specific Objects 28
Service Codes for Acyclic Operation 28
Status Codes for Acyclic Services 29
Trip Codes 29
Network Design 31
Star Topology 31
Line Topology 31
Ring Topology 32
Combined Topologies 32
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Contents
EtherNet/IP Module
Installation Guide

10
10.1
10.2
10.3
10.4
10.5
10.6
Specifications 34
Enclosure 34
Mounting 34
Connections 34
Network 34
Power 34
Certification 34
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Contents
EtherNet/IP Module
Installation Guide

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1 Safety
1.1 Disclaimer
The examples and diagrams in this manual are included solely for illustrative purposes. The information contained in this manual is
subject to change at any time and without prior notice. Responsibility or liability is never accepted for direct, indirect, or consequen-
tial damage resulting from the use or application of this equipment.
1.2 Warnings
WARNING
SHOCK HAZARD
Attaching or removing accessories while the soft starter is connected to mains voltage may cause personal injury.
Before attaching or removing accessories, isolate the soft starter from mains voltage.
WARNING
RISK OF PERSONAL INJURY AND EQUIPMENT DAMAGE
Inserting foreign objects or touching the inside of the soft starter while the expansion port cover is open may endanger person-
nel and can damage the soft starter.
Do not insert foreign objects in the soft starter with the port cover open.
Do not touch the inside of the soft starter with the port cover open.
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Safety
EtherNet/IP Module
Installation Guide

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2 Introduction
2.1 Product Design
The EtherNet/IP module allows the soft starter to connect to an Ethernet network and be controlled or monitored using an Ethernet
communication model.
Familiarity with Ethernet protocols and networks is required to operate the device successfully. For difficulties arising from using
this device with 3rd-party products, including PLCs, scanners, and commissioning tools, contact the relevant supplier.
2.2 Compatibility
The EtherNet/IP Module is compatible with the following Danfoss soft starters:
MCD 200 - 24 V AC/V DC and 110/240 V AC control voltage.
MCD 500 - all models.
2.3 Product Versions
The MCD EtherNet/IP module is available in 2 different versions. The part number is printed on the label on the side of the module.
175G9906 MCD EtherNet/IP module
Monitor and control the soft starter over an EtherNet/IP connection.
175G9907 MCD EtherNet/IP module
Monitor and control the soft starter over an EtherNet/IP connection.
Monitor and control the soft starter over a TCP connection using VLT® Motion Control Tool MCT 10, refer to the VLT® Motion
Control Tool MCT 10 Operating Guide.
Monitor the soft starter over an IoT connection.
This installation guide is suitable for use with 175G9907. For the manual for 175G9906, contact the local supplier.
2.4 Network Connection
Table 1: Supported Protocols
Protocols
EtherNet/IP
Industrial Ethernet via EtherNet/IP
TCP
Transmission control protocol to connect to port 4000 of a PC
MQTT
Message queue telemetry transport
OPC UA
Open platform communications unified architecture
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Introduction
EtherNet/IP Module
Installation Guide

4/T2
READY RUN TRIP LOCAL
Exit
Reset
Menu
Store
2/T1 6/T3
1/L1 3/L2
5/L3
VLT
®
Soft Starter
1
2
4
3
5
e77ha805.10
Illustration 1: Overview of Network Connections
1
Soft starter
2
Network switch
3
IoT connection (MQTT/OPC UA)
4
Industrial Ethernet connection to programmable
logic controller
5
TCP connection to VLT® Motion Control Tool MCT
10. Refer to the VLT® Motion Control Tool MCT 10
Operating Guide for connection details.
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Introduction
EtherNet/IP Module
Installation Guide

1.
2.
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3 Installation
3.1 Installing the Communication Module
CAUTION
EQUIPMENT DAMAGE
If mains and control voltage are applied when installing or removing options/accessories, it may damage the equipment.
Remove mains and control voltage from the soft starter before installing or removing options/accessories.
Procedure
Remove control power and mains supply from the soft starter.
Fully pull the top and bottom retaining clips on the module.
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Installation
EtherNet/IP Module
Installation Guide

3.
4.
5.
6.
Line up the module with the comms port slot.
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Push in the top and bottom retaining clips to secure the module to the soft starter.
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Connect Ethernet Port 1 or Port 2 on the EtherNet/IP module to the network.
Apply control power to the soft starter.
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Installation
EtherNet/IP Module
Installation Guide

4 Connection
4.1 Soft Starter Connection
The EtherNet/IP module is powered from the soft starter.
NOTICE
The EtherNet/IP module is not suitable for use with MCD 200 soft starters using 380/440 V AC control voltage.
A1
N2
2
3
1
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Illustration 2: Connecting MCD 200
1
Soft starter
A1, N2: Stop input
2
EtherNet/IP module
3
RJ45 Ethernet ports
25
17
18
2
3
1
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Illustration 3: Connecting MCD 500
1
Soft starter (remote mode)
17, 18: Stop input
25, 18: Reset input
2
EtherNet/IP module
3
RJ45 Ethernet ports
4.2 Network Connection
4.2.1 Ethernet Ports
The device has 2 Ethernet ports. If only 1 connection is required, either port can be used.
4.2.2 Cables
When connecting to the device, make sure that the cables are of 1 of the following categories:
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Connection
EtherNet/IP Module
Installation Guide

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Category 5
Category 5e
Category 6
Category 6e
4.2.3 EMC Precautions
To minimize electromagnetic interference, Ethernet cables should be separated from motor and mains cables by 200 mm (7.9 in).
If the Ethernet cable must cross motor or mains cables, the crossing should be at an angle of 90°.
4.3 Network Establishment
The controller must establish communications directly with each device before the device can participate in the network.
4.4 Addressing
Each device in a network is addressed using a MAC address and an IP address.
The device can be assigned a static IP address during configuration or can be configured to accept a dynamic IP address (via
DHCP).
The MAC address is fixed within the device and is printed on a label on the front of the device.
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Connection
EtherNet/IP Module
Installation Guide

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5 Device Configuration
5.1 Before Configuring the Device
NOTICE
To avoid IP address conflicts and to ensure successful deployment, connect the device directly to a PC or laptop to configure the
IP address, before connecting to the network.
NOTICE
The error LED flashes whenever the device is receiving power but is not connected to a network. The error LED will flash occa-
sionally during the configuration process.
5.2 Configuration Methods
Ethernet attributes can be configured directly in the device using the on-board web server.
The module is configured with a static IP address as default. A new address can be assigned during configuration, or the device
can be configured to accept a dynamic IP address (via DHCP).
The web server can configure the IP address and messaging settings for MQTT or OPC UA operation.
If it is not possible to connect to the web server, use the Ethernet Device Configuration software to scan the network and identi-
fy the device.
5.3 On-board Web Server
5.3.1 Connect to the Device
To configure settings using the on-board web server, the device must be installed in a soft starter, control power must be available,
and the device and computer must both be connected to the Ethernet network.
The computer must use a fixed IP address (not DHCP) and the same subnet mask as the device. The default IP address for a new
EtherNet/IP module is 192.168.1.2. The default subnet mask is 255.255.255.0.
e77ha807.10
Once connected, the web server reports basic information about the device and the soft starter.
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Device Configuration
EtherNet/IP Module
Installation Guide

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MCD 600
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5.3.2 Manage Users and Passwords
NOTICE
For security reasons, define a custom administrator ID and password. The default username and password are:
Username: danfoss
Password: danfoss
The EtherNet/IP module supports multiple users and levels of privilege.
Users can view the home screen and IP settings.
Supervisors can view the home screen and IP settings, and they can change configuration settings.
Administrators can view the home screen, change configuration settings, and add or delete users.
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Device Configuration
EtherNet/IP Module
Installation Guide

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5.3.2.1 Adding a User
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2
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6
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Procedure
Connect to the web server and click Administration.
Click Create new user.
Enter the new username and password.
Click Create an account.
Set privileges (user, supervisor, administrator) as appropriate.
Click Save changes.
5.3.2.2 Deleting a User
Procedure
Connect to the web server and click Administration.
Select the required entry in the user list and click Delete.
Click Delete again to confirm the action.
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Device Configuration
EtherNet/IP Module
Installation Guide

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5.3.3 Configuring the IP Address
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Procedure
Connect to the web server and click IP Setting.
Edit settings as required. To enable DHCP addressing, tick the DHCP checkbox.
Click Submit to send the new settings to the device.
5.3.4 Configure IoT Settings
The EtherNet/IP module supports soft starter status monitoring via IoT. The device cannot control or program the soft starter.
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Device Configuration
EtherNet/IP Module
Installation Guide

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5.3.4.1 Configuring MQTT Settings
e77ha810.10
Procedure
Connect to the web server and click Configuration.
Select MQTT Client.
Tick the Enable checkbox to enable MQTT client operation.
The MQTT client is enabled by default.
Click Connection and configure the settings as required.
Click Connections⇒Actions to select which information the device should publish.
Click Submit to save all settings in the device.
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Device Configuration
EtherNet/IP Module
Installation Guide

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5.3.4.2 Configuring OPC UA Settings
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Procedure
Connect to the web server and click Configuration.
Select OPC UA Server.
Tick the Enable checkbox to enable OPC UA client operation.
The OPC UA client is enabled by default.
Click Server Configuration and configure the settings as required.
Select Actions to select the actions for different object instances.
Click Submit to save all settings in the device.
5.4 Scanning the Network
If there is no connection to the web server and the soft starter cannot be accessed physically, use the Ethernet Device Configuration
Tool to scan the network and identify the device. Changes made via the Ethernet Device Configuration Tool cannot be stored per-
manently in the device and will be lost when the control power is cycled.
Download the Ethernet Device Configuration Tool from www.danfoss.com under the sections Service and Support/Downloads.
NOTICE
If the PC has a firewall enabled, add the tool to the list of authorized programs.
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Device Configuration
EtherNet/IP Module
Installation Guide

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3.
5.4.1 Identifying the Device with Ethernet Device Configuration Tool
Procedure
Start the Ethernet Device Configuration Tool.
Click Search Devices.
e77ha641.10
The software searches for connected devices.
Use the IP address to connect to the device via the web server.
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Device Configuration
EtherNet/IP Module
Installation Guide

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6 Scanner Configuration
6.1 EDS File
An EDS file is available from the website. The EDS file contains all required attributes of the EtherNet/IP module.
For 175G9906, use EDS file SSEM10xxxx.eds.
For 175G9907, use EDS file SSEM11xxxx.eds.
Once the EDS file has been loaded, the individual EtherNet/IP module must be defined.
6.2 Assembly Objects
Table 2: Supported Assembly Objects
Description
Class
Instance
Type
Maximum size
Output (Originator⇒Target)
04d (0x04)
104d (0x68)
Integer
2 (4 bytes)
Input (Target⇒Originator)
04d (0x04)
154d (0x9A)
Integer
6 (12 bytes)
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Scanner Configuration
EtherNet/IP Module
Installation Guide