Danfoss VLT MCD 200 User manual

Installation Guide
Modbus TCP Module
VLT® Compact Starter MCD 200 and VLT® Soft Starter MCD 500

1
1.1
1.2
2
2.1
2.2
2.3
2.4
3
3.1
4
4.1
4.2
4.2.1
4.2.2
4.2.3
4.3
4.4
5
5.1
5.2
5.3
5.3.1
5.3.2
5.3.2.1
5.3.2.2
5.3.3
5.3.4
5.3.4.1
5.3.4.2
5.4
5.4.1
6
6.1
Contents
Safety 5
Disclaimer 5
Warnings 5
Introduction 6
Product Design 6
Compatibility 6
Product Versions 6
Network Connection 6
Installation 8
Installing the Communication Module 8
Connection 10
Soft Starter Connection 10
Network Connection 10
Ethernet Ports 10
Cables 10
EMC Precautions 11
Network Establishment 11
Addressing 11
Device Configuration 12
Before Configuring the Device 12
Configuration Methods 12
On-board Web Server 12
Connect to the Device 12
Manage Users and Passwords 13
Adding a User 14
Deleting a User 14
Configuring the IP Address 15
Configure IoT Settings 15
Configuring MQTT Settings 16
Configuring OPC UA Settings 17
Scanning the Network 17
Identifying the Device with Ethernet Device Configuration Tool 18
Operation 19
Requirements for Successful Operation 19
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Contents
Modbus TCP Module
Installation Guide

6.2
6.3
6.4
6.5
6.6
7
7.1
7.2
7.3
7.3.1
7.4
7.4.1
7.4.2
7.5
7.5.1
7.6
8
8.1
8.2
8.3
8.4
9
9.1
9.2
9.3
9.4
9.5
9.6
9.7
Device Classification 19
Configuration Requirements for PLC 19
Enabling Network Control 19
Ensuring Safe and Successful Control 19
Feedback LEDs 19
Modbus Registers 21
Important Information 21
Compatibility 21
Parameter Management 21
Writing Parameters to the Soft Starter 21
Standard Mode 22
Command and Configuration Registers (Read/Write) 22
Status Reporting Registers (Read Only) 22
Legacy Mode 24
Registers 25
Trip Codes 27
Network Design 29
Star Topology 29
Line Topology 29
Ring Topology 30
Combined Topologies 30
Specifications 32
Enclosure 32
Mounting 32
Connections 32
Settings 32
Network 32
Power 32
Certification 32
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Contents
Modbus TCP Module
Installation Guide

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1 Safety
1.1 Disclaimer
The examples and diagrams in this manual are included solely for illustrative purposes. The information contained in this manual is
subject to change at any time and without prior notice. Responsibility or liability is never accepted for direct, indirect, or consequen-
tial damage resulting from the use or application of this equipment.
1.2 Warnings
WARNING
SHOCK HAZARD
Attaching or removing accessories while the soft starter is connected to mains voltage may cause personal injury.
Before attaching or removing accessories, isolate the soft starter from mains voltage.
WARNING
RISK OF PERSONAL INJURY AND EQUIPMENT DAMAGE
Inserting foreign objects or touching the inside of the soft starter while the expansion port cover is open may endanger person-
nel and can damage the soft starter.
Do not insert foreign objects in the soft starter with the port cover open.
Do not touch the inside of the soft starter with the port cover open.
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Safety
Modbus TCP Module
Installation Guide

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2 Introduction
2.1 Product Design
The Modbus TCP Module allows the soft starter to connect to an Ethernet network and be controlled or monitored using an Ether-
net communication model.
Familiarity with Ethernet protocols and networks is required to operate the device successfully. For difficulties arising from using
this device with 3rd-party products, including PLCs, scanners, and commissioning tools, contact the relevant supplier.
2.2 Compatibility
The Modbus TCP Module is compatible with the following Danfoss soft starters:
MCD 200: 24 V AC/V DC and 110/240 V AC control voltage.
MCD 500: All models.
NOTICE
The Modbus TCP Module is not suitable for use with MCD 200 soft starters using 380/440 V AC control voltage.
2.3 Product Versions
The Modbus TCP Module is available in 2 different versions. The part number is printed on the label on the side of the module.
175G9904 MCD Modbus TCP Module
Monitor and control the soft starter over a Modbus TCP connection.
175G9914 MCD Modbus TCP Module
Monitor and control the soft starter over a Modbus TCP connection.
Monitor and control the soft starter over a TCP connection using VLT® Motion Control Tool MCT 10, refer to the VLT® Motion
Control Tool MCT 10 Operating Guide.
The register addresses for status reporting differ for 175G9904 and 175G9914.
This installation guide is suitable for use with 175G9914. For the manual for 175G9904, contact the local supplier.
2.4 Network Connection
Table 1: Supported Protocols
Protocols
Modbus TCP
Industrial Ethernet via Modbus TCP
TCP
Transmission control protocol to connect to port 4000 of a PC
MQTT
Message queue telemetry transport
OPC UA
Open platform communications unified architecture
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Introduction
Modbus TCP Module
Installation Guide

4/T2
READY RUN TRIP LOCAL
Exit
Reset
Menu
Store
2/T1 6/T3
1/L1 3/L2
5/L3
VLT
®
Soft Starter
1
2
4
3
5
e77ha805.10
Illustration 1: Overview of Network Connections
1
Soft starter
2
Network switch
3
IoT connection (MQTT/OPC UA)
4
Industrial Ethernet connection to programmable
logic controller
5
TCP connection to VLT® Motion Control Tool MCT
10. Refer to the VLT® Motion Control Tool MCT 10
Operating Guide for connection details.
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Introduction
Modbus TCP Module
Installation Guide

1.
2.
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3 Installation
3.1 Installing the Communication Module
CAUTION
EQUIPMENT DAMAGE
If mains and control voltage are applied when installing or removing options/accessories, it may damage the equipment.
Remove mains and control voltage from the soft starter before installing or removing options/accessories.
Procedure
Remove control power and mains supply from the soft starter.
Fully pull the top and bottom retaining clips on the module.
e77ha833.10
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Installation
Modbus TCP Module
Installation Guide

3.
4.
5.
6.
Line up the module with the comms port slot.
e77ha834.10
Push in the top and bottom retaining clips to secure the module to the soft starter.
e77ha835.10
Connect Ethernet Port 1 or Port 2 on the Modbus TCP Module to the network.
Apply control power to the soft starter.
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Installation
Modbus TCP Module
Installation Guide

4 Connection
4.1 Soft Starter Connection
The Modbus TCP Module is powered from the soft starter.
NOTICE
The Modbus TCP Module is not suitable for use with MCD 200 soft starters using 380/440 V AC control voltage.
A1
N2
2
3
1
e77ha620.10
Illustration 2: Connecting MCD 200
1
Soft starter
A1, N2: Stop input
2
Modbus TCP Module
3
RJ45 Ethernet ports
25
17
18
2
3
1
e77ha621.10
Illustration 3: Connecting MCD 500
1
Soft starter (remote mode)
17, 18: Stop input
25, 18: Reset input
2
Modbus TCP Module
3
RJ45 Ethernet ports
4.2 Network Connection
4.2.1 Ethernet Ports
The device has 2 Ethernet ports. If only 1 connection is required, either port can be used.
4.2.2 Cables
When connecting to the device, make sure that the cables are of 1 of the following categories:
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Connection
Modbus TCP Module
Installation Guide

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Category 5
Category 5e
Category 6
Category 6e
4.2.3 EMC Precautions
To minimize electromagnetic interference, Ethernet cables should be separated from motor and mains cables by 200 mm (7.9 in).
If the Ethernet cable must cross motor or mains cables, the crossing should be at an angle of 90°.
4.3 Network Establishment
The controller must establish communications directly with each device before the device can participate in the network.
4.4 Addressing
Each device in a network is addressed using a MAC address and an IP address.
The device can be assigned a static IP address during configuration or can be configured to accept a dynamic IP address (via
DHCP).
The MAC address is fixed within the device and is printed on a label on the front of the device.
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Connection
Modbus TCP Module
Installation Guide

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5 Device Configuration
5.1 Before Configuring the Device
NOTICE
To avoid IP address conflicts and to ensure successful deployment, connect the device directly to a PC or laptop to configure the
IP address, before connecting to the network.
NOTICE
The error LED flashes whenever the device is receiving power but is not connected to a network. The error LED will flash occa-
sionally during the configuration process.
5.2 Configuration Methods
Ethernet attributes can be configured directly in the device using the on-board web server.
The module is configured with a static IP address as default. A new address can be assigned during configuration, or the device
can be configured to accept a dynamic IP address (via DHCP).
The web server can configure the IP address and messaging settings for MQTT or OPC UA operation.
If it is not possible to connect to the web server, use the Ethernet Device Configuration software to scan the network and identi-
fy the device.
5.3 On-board Web Server
5.3.1 Connect to the Device
To configure settings using the on-board web server, the device must be installed in a soft starter, control power must be available,
and the device and computer must both be connected to the Ethernet network.
The computer must use a fixed IP address (not DHCP) and the same subnet mask as the device. The default IP address for a new
Modbus TCP Module is 192.168.1.2. The default subnet mask is 255.255.255.0.
e77ha807.10
Once connected, the web server reports basic information about the device and the soft starter.
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Device Configuration
Modbus TCP Module
Installation Guide

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Modbus TCP
Modbus TCP
MCD 600
e77ha814.10
5.3.2 Manage Users and Passwords
NOTICE
For security reasons, define a custom administrator ID and password. The default username and password are:
Username: danfoss
Password: danfoss
The Modbus TCP Module supports multiple users and levels of privilege.
Users can view the home screen and IP settings.
Supervisors can view the home screen and IP settings, and they can change configuration settings.
Administrators can view the home screen, change configuration settings, and add or delete users.
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Device Configuration
Modbus TCP Module
Installation Guide

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5.
6.
1.
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3.
5.3.2.1 Adding a User
1
2
3
5
6
e77ha808.10
4
Procedure
Connect to the web server and click Administration.
Click Create new user.
Enter the new username and password.
Click Create an account.
Set privileges (user, supervisor, administrator) as appropriate.
Click Save changes.
5.3.2.2 Deleting a User
Procedure
Connect to the web server and click Administration.
Select the required entry in the user list and click Delete.
Click Delete again to confirm the action.
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Device Configuration
Modbus TCP Module
Installation Guide

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5.3.3 Configuring the IP Address
1
2
3
e77ha806.10
Procedure
Connect to the web server and click IP Setting.
Edit settings as required. To enable DHCP addressing, tick the DHCP checkbox.
Click Submit to send the new settings to the device.
5.3.4 Configure IoT Settings
The Modbus TCP Module supports soft starter status monitoring via IoT. The device cannot control or program the soft starter.
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Device Configuration
Modbus TCP Module
Installation Guide

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5.
6.
5.3.4.1 Configuring MQTT Settings
e77ha810.10
Procedure
Connect to the web server and click Configuration.
Select MQTT Client.
Tick the Enable checkbox to enable MQTT client operation.
The MQTT client is enabled by default.
Click Connection and configure the settings as required.
Click Connections⇒Actions to select which information the device should publish.
Click Submit to save all settings in the device.
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Device Configuration
Modbus TCP Module
Installation Guide

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6.
5.3.4.2 Configuring OPC UA Settings
e77ha813.10
Procedure
Connect to the web server and click Configuration.
Select OPC UA Server.
Tick the Enable checkbox to enable OPC UA client operation.
The OPC UA client is enabled by default.
Click Server Configuration and configure the settings as required.
Select Actions to select the actions for different object instances.
Click Submit to save all settings in the device.
5.4 Scanning the Network
If there is no connection to the web server and the soft starter cannot be accessed physically, use the Ethernet Device Configuration
Tool to scan the network and identify the device. Changes made via the Ethernet Device Configuration Tool cannot be stored per-
manently in the device and will be lost when the control power is cycled.
Download the Ethernet Device Configuration Tool from www.danfoss.com under the sections Service and Support/Downloads.
NOTICE
If the PC has a firewall enabled, add the tool to the list of authorized programs.
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Device Configuration
Modbus TCP Module
Installation Guide

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3.
5.4.1 Identifying the Device with Ethernet Device Configuration Tool
Procedure
Start the Ethernet Device Configuration Tool.
Click Search Devices.
e77ha641.10
The software searches for connected devices.
Use the IP address to connect to the device via the web server.
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Device Configuration
Modbus TCP Module
Installation Guide

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6 Operation
6.1 Requirements for Successful Operation
The Modbus TCP Module must be controlled by a Modbus client (such as a PLC), which complies with the Modbus Protocol Specifi-
cation. For successful operation, the client must also support all functions and interfaces described in this manual.
6.2 Device Classification
The Modbus TCP Module is a Modbus server and must be managed by a Modbus client over Ethernet.
6.3 Configuration Requirements for PLC
The PLC must be configured to map registers within the communication card to addresses within the PLC.
The device must be configured directly in the PLC. No extra files are required.
e77ha632.10
6.4 Enabling Network Control
MCD 200
For the soft starter to accept the fieldbus commands, a link must be fitted across terminals A1–N2 on the soft starter.
MCD 500
Input links are required across terminals 17 and 25–18 if the soft starter is being operated in auto-on mode. In hand-on mode, links
are not required.
Control via the fieldbus communication network is always enabled in local control mode and can be enabled or disabled in remote
control mode (parameter 3-2 Comms in Remote). See the VLT® Soft Starter MCD 500 Operating Guide for parameter details.
6.5 Ensuring Safe and Successful Control
Data written to the device remains in its registers until the data is overwritten or the device is reinitialized. The Modbus TCP Module
will not transfer successive duplicate commands to the soft starter.
If the soft starter is started via fieldbus communications but stopped via the LCP or a remote input, an identical start command
cannot be used to restart the soft starter.
If the soft starter may also be controlled via the LCP or the remote inputs (as well as via fieldbus communications), a control
command should be immediately followed by a status query to confirm that the command has been actioned.
6.6 Feedback LEDs
12
TX/RX 2
TX/RX 1
Link 2
Link 1
Error
Status
Power
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Operation
Modbus TCP Module
Installation Guide

Table 2: LED Descriptions
LED name
LED state
Description
Power
Off
The device is not powered up.
On
The device is receiving power.
Error
Off
No error.
Flashing
System error.
On
Communication error.
Status
Off
Not ready.
Slow flash
Ready but not configured.
Fast flash
Configured and waiting for communication.
On
Communication has been established.
Link x
Off
No network connection.
On
Connected to a network.
TX/RX x
Flashing
Establishing connection.
On
Operating normally.
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Operation
Modbus TCP Module
Installation Guide