Danfoss VLT AutomationDrive FC 360 Operating instructions

MAKING MODERN LIVING POSSIBLE
Programming Guide
VLT®AutomationDrive FC 360
www.danfoss.com/drives

Contents
1 Introduction 6
1.1 How to Read This Programming Guide 6
1.1.1 Purpose of the Manual 6
1.1.2 Document and Software Version 6
1.1.3 Abbreviations and Conventions 6
1.1.4 Approvals 7
1.2 Definitions 7
1.2.1 Frequency Converter 7
1.2.2 Input 7
1.2.3 Motor 7
1.2.4 References 8
1.2.5 Miscellaneous 8
1.3 Electrical Wiring - Control Cables 10
1.3.1 Overview 10
1.3.2 Start/Stop 11
1.3.3 Pulse Start/Stop 12
1.3.4 Speed Up/Down 12
1.3.5 Potentiometer Reference 12
2 Safety 13
2.1 Safety Symbols 13
2.2 Qualified Personnel 13
2.3 Safety Precautions 13
3 Programming 15
3.1 Overview 15
3.1.1 Programming with the Numerical Local Control Panel (LCP 21) 15
3.1.2 Numerical Local Control Panel (LCP 21) 15
3.1.3 The Right-key Function 16
3.2 Quick Menu 16
3.3 Status Menu 18
3.4 Main Menu 18
4 Parameter Descriptions 20
4.1 Parameters: 0-** Operation and Display 20
4.1.1 0-0* Basic Settings 20
4.1.2 0-1* Set-up Operations 21
4.1.3 0-3* LCP Custom Readout 26
4.1.4 0-4* LCP Keypad 27
4.1.5 0-5* Copy/Save 27
Contents Programming Guide
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4.1.6 0-6* Password 28
4.2 Parameters: 1-** Load and Motor 29
4.2.1 1-0* General Settings 29
4.2.2 1-1* Motor Selection 29
4.2.3 1-2* Motor Data 31
4.2.4 1-3* Adv. Motor Data I 32
4.2.5 1-4* Adv. Motor Data II 33
4.2.6 1-5* Load Indep. Setting 33
4.2.7 1-6* Load Depen. Setting 34
4.2.8 1-7* Start Adjustments 35
4.2.9 1-8* Stop Adjustments 36
4.2.10 1-9* Motor Temperature 36
4.3 Parameters: 2-** Brakes 38
4.3.1 2-0* DC Brake 38
4.3.2 2-1* Brake Energy Funct. 38
4.3.3 2-2* Mechanical Brake 39
4.4 Parameters: 3-** Reference/Ramps 40
4.4.1 3-0* Reference Limits 40
4.4.2 3-1* References 41
4.4.3 3-4* Ramp 1 42
4.4.4 3-5* Ramp 2 43
4.4.5 3-8* Other Ramps 44
4.4.6 3-9* Digital Potentiometer 45
4.5 Parameters: 4-** Limits/Warnings 46
4.5.1 4-1* Motor Limits 46
4.5.2 4-2* Limit Factors 46
4.5.3 4-3* Motor Feedback Monitoring 47
4.5.4 4-4* Adjustable Warnings 2 47
4.5.5 4-5* Adjustable Warnings 48
4.5.6 4-6* Speed Bypass 48
4.6 Parameters: 5-** Digital In/Out 49
4.6.1 5-0* Digital I/O Mode 49
4.6.2 5-1* Digital Inputs 49
4.6.3 5-3* Digital Outputs 51
4.6.4 5-4* Relays 53
4.6.5 5-5* Pulse Input 56
4.6.6 5-6* Pulse Outputs 57
4.6.7 5-7* 24 V Encoder Input 57
4.6.8 5-9* Bus Controlled 58
4.7 Parameters: 6-** Analog In/Out 60
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4.7.1 6-0* Analog I/O Mode 60
4.7.2 6-1* Analog Input 53 60
4.7.3 6-2* Analog Input 54 61
4.7.4 6-7* Analog/Digital Output 45 61
4.7.5 6-9* Analog/Digital Output 42 63
4.8 Parameters: 7-** Controllers 65
4.8.1 7-0* Speed PID Ctrl. 65
4.8.2 7-1* Torque PI Control 66
4.8.3 7-2* Process Ctrl. Feedb. 66
4.8.4 7-3* Process PID Ctrl. 67
4.8.5 7-4* Advanced Process PID Ctrl. 67
4.8.6 7-5* Ext. Process PID Ctrl. 68
4.8.7 7-6* Feedback Conversion 69
4.9 Parameters: 8-** Communications and Options 70
4.9.1 8-0* General Settings 70
4.9.2 8-1* Ctrl. Word Settings 70
4.9.3 8-3* FC Port Settings 70
4.9.4 8-4* FC MC Protocol Set 71
4.9.5 8-5* Digital/Bus 71
4.9.6 8-8* FC Port Diagnostics 73
4.9.7 8-9* Bus Feedback 73
4.10 Parameters: 9-** PROFIdrive 74
4.11 Parameters: 12-** Ethernet 79
4.11.1 12-0* IP Settings 79
4.11.2 12-1* Ethernet Link Parameters 79
4.11.3 12-8* Other Ethernet Services 80
4.11.4 12-9* Advanced Ethernet Services 80
4.12 Parameters: 13-** Smart Logic Control 82
4.12.1 13-0* SLC Settings 82
4.12.2 13-1* Comparators 83
4.12.3 13-2* Timers 84
4.12.4 13-4* Logic Rules 84
4.12.5 13-5* States 86
4.13 Parameters: 14-** Special Functions 89
4.13.1 14-0* Inverter Switching 89
4.13.2 14-1* Mains On/Off 89
4.13.3 14-2* Trip Reset 91
4.13.4 14-3* Current Limit Control 92
4.13.5 14-4* Energy Optimising 92
4.13.6 14-5* Environment 93
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4.13.7 14-6* Auto Derate 93
4.13.8 14-8* Options 93
4.13.9 14-9* Fault Settings 94
4.14 Parameters: 15-** Drive Information 95
4.14.1 15-0* Operating Data 95
4.14.2 15-3* Alarm Log 95
4.14.3 15-4* Drive Identification 95
4.14.4 15-6* Option Indent. 96
4.14.5 15-9* Parameter Info 96
4.15 Parameters: 16-** Data Readouts 97
4.15.1 16-0* General Status 97
4.15.2 16-1* Motor Status 97
4.15.3 16-3* Drive Status 98
4.15.4 16-5* Ref. & Feedb. 98
4.15.5 16-6* Inputs and Outputs 98
4.15.6 16-8* Fieldbus & FC Port 100
4.15.7 16-9* Diagnosis Readouts 100
4.16 Parameters: 17-** Feedback Options 101
4.16.1 17-1* Inc.Enc.Interface 101
4.16.2 17-5* Resolver Interface 101
4.16.3 17-6* Monitoring and App. 101
4.17 Parameters: 18-** Data Readouts 2 102
4.18 Parameters: 21-** Ext. Closed Loop 103
4.19 Parameters: 22-** Application Functions 104
4.19.1 22-4* Sleep Mode 104
4.19.2 22-6* Broken Belt Detection 105
4.20 Parameters: 30-** Special Features 106
4.21 Parameters: 32-** Motion Control Basic Settings 106
4.22 Parameters: 33-** Motion Control Adv. Settings 107
4.23 Parameters: 34-** Motion Control Data Readouts 107
4.24 Parameters: 37-** Application Settings 109
4.24.1 37-0* Application Mode 109
4.24.2 37-1* Position Control 109
4.24.3 37-2* Center Winder 110
5 Parameter Lists 112
5.1.1 Default Settings 112
5.1.2 Conversion 112
5.1.3 Active/Inactive Parameters in Different Drive Control Modes 113
5.1.4 0-** Operation and Display 115
5.1.5 1-** Load and Motor 115
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5.1.6 2-** Brakes 117
5.1.7 3-** Reference/Ramps 117
5.1.8 4-** Limits/Warnings 118
5.1.9 5-** Digital In/Out 119
5.1.10 6-** Analog In/Out 120
5.1.11 7-** Controllers 120
5.1.12 8-** Communications and Options 121
5.1.13 9-** PROFIdrive 122
5.1.14 12-** Ethernet 123
5.1.15 13-** Smart Logic Control 124
5.1.16 14-** Special Functions 124
5.1.17 15-** Drive Information 125
5.1.18 16-** Data Read-outs 126
5.1.19 17-** Feedback Options 127
5.1.20 18-** Data Readouts 2 128
5.1.21 22-** Application Functions 128
5.1.22 30-** Special Features 128
5.1.23 32-** Motion Control Basic Settings 128
5.1.24 33-** Motion Control Adv. Settings 129
5.1.25 34-** Motion Control Data Readouts 129
5.1.26 37-** Application Settings 130
6 Troubleshooting 132
6.1 Warnings and Alarms 132
6.1.1 Alarms 132
6.1.2 Warnings 132
6.1.3 Warning/Alarm Messages 132
Index 138
Contents Programming Guide
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1 Introduction
1.1 How to Read This Programming Guide
1.1.1 Purpose of the Manual
The FC 360 Programming Guide provides information
about controlling the frequency converter, parameter
access, programming, and troubleshooting.
The Programming Guide is intended for use by qualified
personnel who are familiar with the FC 360 frequency
converter.
Read the instructions before programming and follow the
procedures in this manual.
VLT®is a registered trademark.
1.1.2 Document and Software Version
This manual is regularly reviewed and updated. All
suggestions for improvement are welcome. Table 1.1 shows
the document version and the corresponding software
version.
Edition Remarks Software version
MG06C4 Replaces MG06C3 1.3X
1.1.3 Abbreviations and Conventions
AC Alternating current
AEO Automatic Energy Optimisation
AWG American Wire Gauge
AMA Automatic Motor Adaptation
°CDegrees Celsius
DC Direct current
EMC Electromagnetic compatibility
ETR Electronic thermal relay
fM,N Nominal motor frequency
FC Frequency converter
HO High overload
IP Ingress protection
ILIM Current limit
IINV Rated inverter output current
IM,N Nominal motor current
IVLT,MAX Maximum output current
IVLT,N Rated output current supplied by the
frequency converter
LCP Local Control Panel
N.A. Not applicable
NO Normal overload
PM,N Nominal motor power
PCB Printed circuit board
PE Protective earth
PELV Protective Extra Low Voltage
PM motor Permanent magnet motor
Regen Regenerative terminals
RPM Revolutions per minute
TLIM Torque limit
UM,N Nominal motor voltage
Table 1.1 Abbreviations
Conventions
•Numbered lists indicate procedures.
•Bullet lists indicate other information and
description of illustrations.
•Italicised text indicates:
-cross reference
-link
-footnote
-parameter name, parameter group
name, parameter option
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1.1.4 Approvals
Illustration 1.1 Approval
1.2 Definitions
1.2.1 Frequency Converter
Coast
The motor shaft is in free mode. No torque on motor.
IVLT, MAX
Maximum output current.
IVLT,N
Rated output current supplied by the frequency converter.
UVLT,MAX
Maximum output voltage.
1.2.2 Input
Control commands
Start and stop the connected motor with LCP and digital
inputs.
Functions are divided into 2 groups.
Functions in group 1 have higher priority than functions in
group 2.
Group 1 Reset, Coasting stop, Reset and Coasting stop,
Quick-stop, DC braking, Stop and the [OFF] key.
Group 2 Start, Pulse start, Reversing, Start reversing, Jog
and Freeze output
Table 1.2 Function Groups
1.2.3 Motor
Motor running
Torque generated on output shaft and speed from zero
RPM to max. speed on motor.
fJOG
Motor frequency when the jog function is activated (via
digital terminals).
fM
Motor frequency.
fMAX
Maximum motor frequency.
fMIN
Minimum motor frequency.
fM,N
Rated motor frequency (nameplate data).
IM
Motor current (actual).
IM,N
Rated motor current (nameplate data).
nM,N
Rated motor speed (nameplate data).
ns
Synchronous motor speed
ns =2×
par . 1−23×60 s
par . 1−39
nslip
Motor slip.
PM,N
Rated motor power (nameplate data in kW or hp).
TM,N
Rated torque (motor).
UM
Instantaneous motor voltage.
UM,N
Rated motor voltage (nameplate data).
Break-away torque
175ZA078.10
Pull-out
rpm
Torque
Illustration 1.2 Break-away Torque
ηVLT
The efficiency of the frequency converter is defined as the
ratio between the power output and the power input.
Start-disable command
A stop command belonging to the group 1 control
commands. See Table 1.2 in chapter 1.2.2 Input for more
details.
Stop command
See chapter 1.2.2 Input for details.
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1.2.4 References
Analog reference
A signal transmitted to the analog inputs 53 or 54, can be
voltage or current.
Binary reference
A signal transmitted to the serial communication port.
Preset reference
A defined preset reference to be set from -100% to +100%
of the reference range. Selection of 8 preset references via
the digital terminals.
Pulse reference
A pulse frequency signal transmitted to the digital inputs
(terminal 29 or 33).
RefMAX
Determines the relationship between the reference input
at 100% full scale value (typically 10 V, 20 mA) and the
resulting reference. The maximum reference value set in
3-03 Maximum Reference.
RefMIN
Determines the relationship between the reference input
at 0% value (typically 0 V, 0 mA, 4 mA) and the resulting
reference. The minimum reference value set in
3-02 Minimum Reference.
1.2.5 Miscellaneous
Analog inputs
The analog inputs are used for controlling various
functions of the frequency converter.
There are 2 types of analog inputs:
•Current input, 0-20 mA and 4-20 mA
•Voltage input, 0 to +10 V DC
Analog outputs
The analog outputs can supply a signal of 0-20 mA, 4-20
mA.
Automatic Motor Adaptation, AMA
AMA algorithm determines the electrical parameters for
the connected motor at standstill.
Brake resistor
The brake resistor is a module capable of absorbing the
brake power generated in regenerative braking. This
regenerative braking power increases the intermediate
circuit voltage and a brake chopper ensures that the
power is transmitted to the brake resistor.
CT characteristics
Constant torque characteristics used for all applications
such as conveyor belts, displacement pumps and cranes.
Digital inputs
The digital inputs can be used for controlling various
functions of the frequency converter.
Digital outputs
The frequency converter features 2 solid state outputs that
can supply a 24 V DC (max. 40 mA) signal.
DSP
Digital Signal Processor.
ETR
Electronic Thermal Relay is a thermal load calculation
based on present load and time. Its purpose is to estimate
the motor temperature.
FC standard bus
Includes RS-485 bus with FC protocol or MC protocol. See
8-30 Protocol.
Hiperface
Hiperface®is a registered trademark by Stegmann.
Initialising
If initialising is carried out (14-22 Operation Mode), the
frequency converter returns to the default setting.
Intermittent duty cycle
An intermittent duty rating refers to a sequence of duty
cycles. Each cycle consists of an on-load and an off-load
period. The operation can be either periodic duty or non-
periodic duty.
LCP
The Local Control Panel makes up a complete interface for
control and programming of the frequency converter. The
control panel is detachable and can be installed up to 3 m
from the frequency converter, i.e. in a front panel with the
installation kit option.
NLCP
Numerical Local Control Pandel interface for control and
programming of the frequency converter. The display is
numerical and the panel is used to display process values.
The NLCP has storing and copy functions.
lsb
Least significant bit.
msb
Most significant bit.
MCM
Short for Mille Circular Mil, an American measuring unit for
cable cross-section. 1 MCM = 0.5067mm2.
On-line/Off-line parameters
Changes to on-line parameters are activated immediately
after the data value is changed. Press [OK] to activate
changes to off-line parameters.
Process PID
The PID control maintains the desired speed, pressure,
temperature, etc. by adjusting the output frequency to
match the varying load.
PCD
Process Control Data
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