Danfoss VLT AutomationDrive FC 360 Operating instructions

MAKING MODERN LIVING POSSIBLE
Programming Guide
VLT®AutomationDrive FC 360
www.danfoss.com/drives

Contents
1 Introduction 6
1.1 How to Read This Programming Guide 6
1.1.1 Purpose of the Manual 6
1.1.2 Document and Software Version 6
1.1.3 Abbreviations and Conventions 6
1.1.4 Approvals 7
1.2 Definitions 7
1.2.1 Frequency Converter 7
1.2.2 Input 7
1.2.3 Motor 7
1.2.4 References 8
1.2.5 Miscellaneous 8
1.3 Electrical Wiring - Control Cables 10
1.3.1 Overview 10
1.3.2 Start/Stop 11
1.3.3 Pulse Start/Stop 12
1.3.4 Speed Up/Down 12
1.3.5 Potentiometer Reference 12
2 Safety 13
2.1 Safety Symbols 13
2.2 Qualified Personnel 13
2.3 Safety Precautions 13
3 Programming 15
3.1 Overview 15
3.1.1 Programming with the Numerical Local Control Panel (LCP 21) 15
3.1.2 Numerical Local Control Panel (LCP 21) 15
3.1.3 The Right-key Function 16
3.2 Quick Menu 16
3.3 Status Menu 18
3.4 Main Menu 18
4 Parameter Descriptions 20
4.1 Parameters: 0-** Operation and Display 20
4.1.1 0-0* Basic Settings 20
4.1.2 0-1* Set-up Operations 21
4.1.3 0-3* LCP Custom Readout 26
4.1.4 0-4* LCP Keypad 27
4.1.5 0-5* Copy/Save 27
Contents Programming Guide
MG06C402 Danfoss A/S © Rev. 2014-03-31 All rights reserved. 1

4.1.6 0-6* Password 28
4.2 Parameters: 1-** Load and Motor 29
4.2.1 1-0* General Settings 29
4.2.2 1-1* Motor Selection 29
4.2.3 1-2* Motor Data 31
4.2.4 1-3* Adv. Motor Data I 32
4.2.5 1-4* Adv. Motor Data II 33
4.2.6 1-5* Load Indep. Setting 33
4.2.7 1-6* Load Depen. Setting 34
4.2.8 1-7* Start Adjustments 35
4.2.9 1-8* Stop Adjustments 36
4.2.10 1-9* Motor Temperature 36
4.3 Parameters: 2-** Brakes 38
4.3.1 2-0* DC Brake 38
4.3.2 2-1* Brake Energy Funct. 38
4.3.3 2-2* Mechanical Brake 39
4.4 Parameters: 3-** Reference/Ramps 40
4.4.1 3-0* Reference Limits 40
4.4.2 3-1* References 41
4.4.3 3-4* Ramp 1 42
4.4.4 3-5* Ramp 2 43
4.4.5 3-8* Other Ramps 44
4.4.6 3-9* Digital Potentiometer 45
4.5 Parameters: 4-** Limits/Warnings 46
4.5.1 4-1* Motor Limits 46
4.5.2 4-2* Limit Factors 46
4.5.3 4-3* Motor Feedback Monitoring 47
4.5.4 4-4* Adjustable Warnings 2 47
4.5.5 4-5* Adjustable Warnings 48
4.5.6 4-6* Speed Bypass 48
4.6 Parameters: 5-** Digital In/Out 49
4.6.1 5-0* Digital I/O Mode 49
4.6.2 5-1* Digital Inputs 49
4.6.3 5-3* Digital Outputs 51
4.6.4 5-4* Relays 53
4.6.5 5-5* Pulse Input 56
4.6.6 5-6* Pulse Outputs 57
4.6.7 5-7* 24 V Encoder Input 57
4.6.8 5-9* Bus Controlled 58
4.7 Parameters: 6-** Analog In/Out 60
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4.7.1 6-0* Analog I/O Mode 60
4.7.2 6-1* Analog Input 53 60
4.7.3 6-2* Analog Input 54 61
4.7.4 6-7* Analog/Digital Output 45 61
4.7.5 6-9* Analog/Digital Output 42 63
4.8 Parameters: 7-** Controllers 65
4.8.1 7-0* Speed PID Ctrl. 65
4.8.2 7-1* Torque PI Control 66
4.8.3 7-2* Process Ctrl. Feedb. 66
4.8.4 7-3* Process PID Ctrl. 67
4.8.5 7-4* Advanced Process PID Ctrl. 67
4.8.6 7-5* Ext. Process PID Ctrl. 68
4.8.7 7-6* Feedback Conversion 69
4.9 Parameters: 8-** Communications and Options 70
4.9.1 8-0* General Settings 70
4.9.2 8-1* Ctrl. Word Settings 70
4.9.3 8-3* FC Port Settings 70
4.9.4 8-4* FC MC Protocol Set 71
4.9.5 8-5* Digital/Bus 71
4.9.6 8-8* FC Port Diagnostics 73
4.9.7 8-9* Bus Feedback 73
4.10 Parameters: 9-** PROFIdrive 74
4.11 Parameters: 12-** Ethernet 79
4.11.1 12-0* IP Settings 79
4.11.2 12-1* Ethernet Link Parameters 79
4.11.3 12-8* Other Ethernet Services 80
4.11.4 12-9* Advanced Ethernet Services 80
4.12 Parameters: 13-** Smart Logic Control 82
4.12.1 13-0* SLC Settings 82
4.12.2 13-1* Comparators 83
4.12.3 13-2* Timers 84
4.12.4 13-4* Logic Rules 84
4.12.5 13-5* States 86
4.13 Parameters: 14-** Special Functions 89
4.13.1 14-0* Inverter Switching 89
4.13.2 14-1* Mains On/Off 89
4.13.3 14-2* Trip Reset 91
4.13.4 14-3* Current Limit Control 92
4.13.5 14-4* Energy Optimising 92
4.13.6 14-5* Environment 93
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4.13.7 14-6* Auto Derate 93
4.13.8 14-8* Options 93
4.13.9 14-9* Fault Settings 94
4.14 Parameters: 15-** Drive Information 95
4.14.1 15-0* Operating Data 95
4.14.2 15-3* Alarm Log 95
4.14.3 15-4* Drive Identification 95
4.14.4 15-6* Option Indent. 96
4.14.5 15-9* Parameter Info 96
4.15 Parameters: 16-** Data Readouts 97
4.15.1 16-0* General Status 97
4.15.2 16-1* Motor Status 97
4.15.3 16-3* Drive Status 98
4.15.4 16-5* Ref. & Feedb. 98
4.15.5 16-6* Inputs and Outputs 98
4.15.6 16-8* Fieldbus & FC Port 100
4.15.7 16-9* Diagnosis Readouts 100
4.16 Parameters: 17-** Feedback Options 101
4.16.1 17-1* Inc.Enc.Interface 101
4.16.2 17-5* Resolver Interface 101
4.16.3 17-6* Monitoring and App. 101
4.17 Parameters: 18-** Data Readouts 2 102
4.18 Parameters: 21-** Ext. Closed Loop 103
4.19 Parameters: 22-** Application Functions 104
4.19.1 22-4* Sleep Mode 104
4.19.2 22-6* Broken Belt Detection 105
4.20 Parameters: 30-** Special Features 106
4.21 Parameters: 32-** Motion Control Basic Settings 106
4.22 Parameters: 33-** Motion Control Adv. Settings 107
4.23 Parameters: 34-** Motion Control Data Readouts 107
4.24 Parameters: 37-** Application Settings 109
4.24.1 37-0* Application Mode 109
4.24.2 37-1* Position Control 109
4.24.3 37-2* Center Winder 110
5 Parameter Lists 112
5.1.1 Default Settings 112
5.1.2 Conversion 112
5.1.3 Active/Inactive Parameters in Different Drive Control Modes 113
5.1.4 0-** Operation and Display 115
5.1.5 1-** Load and Motor 115
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5.1.6 2-** Brakes 117
5.1.7 3-** Reference/Ramps 117
5.1.8 4-** Limits/Warnings 118
5.1.9 5-** Digital In/Out 119
5.1.10 6-** Analog In/Out 120
5.1.11 7-** Controllers 120
5.1.12 8-** Communications and Options 121
5.1.13 9-** PROFIdrive 122
5.1.14 12-** Ethernet 123
5.1.15 13-** Smart Logic Control 124
5.1.16 14-** Special Functions 124
5.1.17 15-** Drive Information 125
5.1.18 16-** Data Read-outs 126
5.1.19 17-** Feedback Options 127
5.1.20 18-** Data Readouts 2 128
5.1.21 22-** Application Functions 128
5.1.22 30-** Special Features 128
5.1.23 32-** Motion Control Basic Settings 128
5.1.24 33-** Motion Control Adv. Settings 129
5.1.25 34-** Motion Control Data Readouts 129
5.1.26 37-** Application Settings 130
6 Troubleshooting 132
6.1 Warnings and Alarms 132
6.1.1 Alarms 132
6.1.2 Warnings 132
6.1.3 Warning/Alarm Messages 132
Index 138
Contents Programming Guide
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1 Introduction
1.1 How to Read This Programming Guide
1.1.1 Purpose of the Manual
The FC 360 Programming Guide provides information
about controlling the frequency converter, parameter
access, programming, and troubleshooting.
The Programming Guide is intended for use by qualified
personnel who are familiar with the FC 360 frequency
converter.
Read the instructions before programming and follow the
procedures in this manual.
VLT®is a registered trademark.
1.1.2 Document and Software Version
This manual is regularly reviewed and updated. All
suggestions for improvement are welcome. Table 1.1 shows
the document version and the corresponding software
version.
Edition Remarks Software version
MG06C4 Replaces MG06C3 1.3X
1.1.3 Abbreviations and Conventions
AC Alternating current
AEO Automatic Energy Optimisation
AWG American Wire Gauge
AMA Automatic Motor Adaptation
°CDegrees Celsius
DC Direct current
EMC Electromagnetic compatibility
ETR Electronic thermal relay
fM,N Nominal motor frequency
FC Frequency converter
HO High overload
IP Ingress protection
ILIM Current limit
IINV Rated inverter output current
IM,N Nominal motor current
IVLT,MAX Maximum output current
IVLT,N Rated output current supplied by the
frequency converter
LCP Local Control Panel
N.A. Not applicable
NO Normal overload
PM,N Nominal motor power
PCB Printed circuit board
PE Protective earth
PELV Protective Extra Low Voltage
PM motor Permanent magnet motor
Regen Regenerative terminals
RPM Revolutions per minute
TLIM Torque limit
UM,N Nominal motor voltage
Table 1.1 Abbreviations
Conventions
•Numbered lists indicate procedures.
•Bullet lists indicate other information and
description of illustrations.
•Italicised text indicates:
-cross reference
-link
-footnote
-parameter name, parameter group
name, parameter option
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1.1.4 Approvals
Illustration 1.1 Approval
1.2 Definitions
1.2.1 Frequency Converter
Coast
The motor shaft is in free mode. No torque on motor.
IVLT, MAX
Maximum output current.
IVLT,N
Rated output current supplied by the frequency converter.
UVLT,MAX
Maximum output voltage.
1.2.2 Input
Control commands
Start and stop the connected motor with LCP and digital
inputs.
Functions are divided into 2 groups.
Functions in group 1 have higher priority than functions in
group 2.
Group 1 Reset, Coasting stop, Reset and Coasting stop,
Quick-stop, DC braking, Stop and the [OFF] key.
Group 2 Start, Pulse start, Reversing, Start reversing, Jog
and Freeze output
Table 1.2 Function Groups
1.2.3 Motor
Motor running
Torque generated on output shaft and speed from zero
RPM to max. speed on motor.
fJOG
Motor frequency when the jog function is activated (via
digital terminals).
fM
Motor frequency.
fMAX
Maximum motor frequency.
fMIN
Minimum motor frequency.
fM,N
Rated motor frequency (nameplate data).
IM
Motor current (actual).
IM,N
Rated motor current (nameplate data).
nM,N
Rated motor speed (nameplate data).
ns
Synchronous motor speed
ns =2×
par . 1−23×60 s
par . 1−39
nslip
Motor slip.
PM,N
Rated motor power (nameplate data in kW or hp).
TM,N
Rated torque (motor).
UM
Instantaneous motor voltage.
UM,N
Rated motor voltage (nameplate data).
Break-away torque
175ZA078.10
Pull-out
rpm
Torque
Illustration 1.2 Break-away Torque
ηVLT
The efficiency of the frequency converter is defined as the
ratio between the power output and the power input.
Start-disable command
A stop command belonging to the group 1 control
commands. See Table 1.2 in chapter 1.2.2 Input for more
details.
Stop command
See chapter 1.2.2 Input for details.
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1.2.4 References
Analog reference
A signal transmitted to the analog inputs 53 or 54, can be
voltage or current.
Binary reference
A signal transmitted to the serial communication port.
Preset reference
A defined preset reference to be set from -100% to +100%
of the reference range. Selection of 8 preset references via
the digital terminals.
Pulse reference
A pulse frequency signal transmitted to the digital inputs
(terminal 29 or 33).
RefMAX
Determines the relationship between the reference input
at 100% full scale value (typically 10 V, 20 mA) and the
resulting reference. The maximum reference value set in
3-03 Maximum Reference.
RefMIN
Determines the relationship between the reference input
at 0% value (typically 0 V, 0 mA, 4 mA) and the resulting
reference. The minimum reference value set in
3-02 Minimum Reference.
1.2.5 Miscellaneous
Analog inputs
The analog inputs are used for controlling various
functions of the frequency converter.
There are 2 types of analog inputs:
•Current input, 0-20 mA and 4-20 mA
•Voltage input, 0 to +10 V DC
Analog outputs
The analog outputs can supply a signal of 0-20 mA, 4-20
mA.
Automatic Motor Adaptation, AMA
AMA algorithm determines the electrical parameters for
the connected motor at standstill.
Brake resistor
The brake resistor is a module capable of absorbing the
brake power generated in regenerative braking. This
regenerative braking power increases the intermediate
circuit voltage and a brake chopper ensures that the
power is transmitted to the brake resistor.
CT characteristics
Constant torque characteristics used for all applications
such as conveyor belts, displacement pumps and cranes.
Digital inputs
The digital inputs can be used for controlling various
functions of the frequency converter.
Digital outputs
The frequency converter features 2 solid state outputs that
can supply a 24 V DC (max. 40 mA) signal.
DSP
Digital Signal Processor.
ETR
Electronic Thermal Relay is a thermal load calculation
based on present load and time. Its purpose is to estimate
the motor temperature.
FC standard bus
Includes RS-485 bus with FC protocol or MC protocol. See
8-30 Protocol.
Hiperface
Hiperface®is a registered trademark by Stegmann.
Initialising
If initialising is carried out (14-22 Operation Mode), the
frequency converter returns to the default setting.
Intermittent duty cycle
An intermittent duty rating refers to a sequence of duty
cycles. Each cycle consists of an on-load and an off-load
period. The operation can be either periodic duty or non-
periodic duty.
LCP
The Local Control Panel makes up a complete interface for
control and programming of the frequency converter. The
control panel is detachable and can be installed up to 3 m
from the frequency converter, i.e. in a front panel with the
installation kit option.
NLCP
Numerical Local Control Pandel interface for control and
programming of the frequency converter. The display is
numerical and the panel is used to display process values.
The NLCP has storing and copy functions.
lsb
Least significant bit.
msb
Most significant bit.
MCM
Short for Mille Circular Mil, an American measuring unit for
cable cross-section. 1 MCM = 0.5067mm2.
On-line/Off-line parameters
Changes to on-line parameters are activated immediately
after the data value is changed. Press [OK] to activate
changes to off-line parameters.
Process PID
The PID control maintains the desired speed, pressure,
temperature, etc. by adjusting the output frequency to
match the varying load.
PCD
Process Control Data
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Power cycle
Switch off the mains until display (LCP) is dark – then turn
power on again.
Power factor
The power factor is the relation between I1and IRMS.
Power factor = 3
x U x I
1
cos ϕ
3 x U x IRMS
The power factor for 3-phase control:
=
I 1 x cos ϕ1
IRMS
=
I
1
IRMS
since cos ϕ1 = 1
The power factor indicates to which extent the frequency
converter imposes a load on the mains supply.
The lower the power factor, the higher the IRMS for the
same kW performance.
IRMS
=
I
1
2 +
I
5
2 +
I
7
2 + .. +
In
2
In addition, a high power factor indicates that the different
harmonic currents are low.
The frequency converters' built-in DC coils produce a high
power factor, which minimises the imposed load on the
mains supply.
Pulse input/incremental encoder
An external, digital pulse transmitter used for feeding back
information on motor speed. The encoder is used in
applications where great accuracy in speed control is
required.
RCD
Residual Current Device.
Set-up
Save parameter settings in 2 set-ups. Change between the
2 parameter set-ups and edit one set-up, while another
set-up is active.
SFAVM
Switching pattern called Stator Flux-oriented Asynchronous
Vector Modulation (14-00 Switching Pattern).
Slip compensation
The frequency converter compensates for the motor slip
by giving the frequency a supplement that follows the
measured motor load keeping the motor speed almost
constant.
Smart Logic Control (SLC)
The SLC is a sequence of user-defined actions executed
when the associated user-defined events are evaluated as
true by the Smart Logic Controller. (Parameter group 13-**
Smart Logic Control (SLC).
STW
Status Word
THD
Total Harmonic Distortion states the total contribution of
harmonic.
Thermistor
A temperature-dependent resistor placed where the
temperature is to be monitored (frequency converter or
motor).
Trip
A state entered in fault situations, e.g. if the frequency
converter is subject to an overtemperature or when the
frequency converter is protecting the motor, process or
mechanism. Restart is prevented until the cause of the
fault has disappeared, and the trip state is cancelled by
activating reset or, in some cases, by being programmed
to reset automatically. Trip may not be used for personal
safety.
Trip locked
A state entered in fault situations when the frequency
converter is protecting itself and requiring physical
intervention, e.g. if the frequency converter is subject to a
short circuit on the output. A locked trip can only be
cancelled by cutting off mains, removing the cause of the
fault, and reconnecting the frequency converter. Restart is
prevented until the trip state is cancelled by activating
reset or, in some cases, by being programmed to reset
automatically. Trip may not be used for personal safety.
VT characteristics
Variable torque characteristics used for pumps and fans.
VVC+
If compared with standard voltage/frequency ratio control,
Voltage Vector Control (VVC+) improves the dynamics and
the stability, both when the speed reference is changed
and in relation to the load torque.
60°AVM
Switching pattern called 60°Asynchronous Vector
Modulation (14-00 Switching Pattern).
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1.3 Electrical Wiring - Control Cables
1.3.1 Overview
130BC438.14
3 Phase
power
input
Switch Mode
Power Supply
Motor
Analog Output
Interface
(PNP) = Source
(NPN) = Sink
ON=Terminated
OFF=Open
Brake
resistor
91 (L1)
92 (L2)
93 (L3)
PE
50 (+10 V OUT)
53 (A IN)
54 (A IN)
55 (COM A IN)
0/4-20 mA
12 (+24 V OUT)
31 (D IN)
18 (D IN)
20 (COM D IN)
10 V DC
15 mA 100 mA
+ - + -
(U) 96
(V) 97
(W) 98
(PE) 99
(A OUT) 45
(A OUT) 42
(P RS-485) 68
(N RS-485) 69
(COM RS-485) 61
0V
5V
S801
0/4-20 mA
RS-485
RS-485
03
+10 V DC
0/4-20 mA
0-10 V DC
24 V DC
02
01
05
04
240 V AC, 2 A
24 V (NPN)
0 V (PNP)
0 V (PNP)
24 V (NPN)
19 (D IN)
24 V (NPN)
0 V (PNP)
27
24 V
0 V
(D IN/OUT)
0 V (PNP)
24 V (NPN)
(D IN/OUT)
0 V
24 V
29
24 V (NPN)
0 V (PNP)
0 V (PNP)
24 V (NPN)
33 (D IN)
32 (D IN)
95
P 5-00
21
ON
(+UDC) 89
(BR) 81
24 V (NPN)
0 V (PNP)
0-10 V DC
(-UDC) 88
RFI
3)
0 V
240 V AC, 2 A
Relay 1
1)
Relay 2 2)
4)
06
5)
Illustration 1.3 Basic Wiring Schematic Drawing
A=Analog, D=Digital
1) Built-in brake chopper available from 0.37-22 kW
2) Relay 2 is 2-pole for J1-J3 and 3-pole for J4-J7. Relay 2 of J4-J7 with terminal 4,5,6, same NO/NC logic as Relay 1. Relays
are pluggable in J1-J5, and fixed in J6-J7.
3) Dual DC choke in 30-75 kW (J6 & J7)
4) Switch S801 (bus terminal) can be used to enable termination on the RS-485 port (terminals 68 and 69)
5) No BR for 30-75 kW (J6 & J7)
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In rare cases, very long control cables and analog signals
may result in 50/60 Hz ground loops due to noise from
mains supply cables.
If this occurs, break the screen or insert a 100 nF capacitor
between screen and chassis.
The digital and analog inputs and outputs must be
connected separately to the common inputs (terminal 20
and 55) of the frequency converter to avoid ground
currents from both groups to affect other groups. For
example, switching on the digital input may disturb the
analog input signal.
Input polarity of control terminals
12 18 19 27 29 31 32 33 20
+24 VDC
0 VDC
130BD367.10
PNP (Source)
Digital input wiring
Illustration 1.4 PNP (Source)
NPN (Sink)
Digital input wiring
12 18 19 27 29 31 32 33 20
+24 VDC
0 VDC
130BD368.11
Illustration 1.5 NPN (Sink)
NOTICE
Control cables must be screened/armoured.
See the section Using Screened Control Cables in the Design
Guide for the correct termination of control cables.
130BA681.10
Illustration 1.6 Grounding of Screened/armoured Control
Cables
1.3.2 Start/Stop
Terminal 18 = 5-10 Terminal 18 Digital Input [8] Start
Terminal 27 = 5-12 Terminal 27 Digital Input [0] No
operation (Default coast inverse)
12 18 19
130BD369.10
322927 31 33 20
P 5-12 [0] P 5-10 [8]
Start/Stop
+24V
Speed
Start/Stop
[18]
Illustration 1.7 Start/stop
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1.3.3 Pulse Start/Stop
Terminal 18 = 5-10 Terminal 18 Digital Input [9] Latched
start
Terminal 27= 5-12 Terminal 27 Digital Input [6] Stop inverse
12 18 19
130BD370.10
322927 31 33 20
P 5 - 12 [6] P 5 - 10[9]
+24V
Speed
Start Stop inverse
Start (18)
Start (27)
Illustration 1.8 Pulse Start/stop
1.3.4 Speed Up/Down
Terminals 29/32 = Speed up/down
Terminal 18 = 5-10 Terminal 18 Digital Input [9]
Start (default)
Terminal 27 = 5-12 Terminal 27 Digital Input [19]
Freeze reference
Terminal 29 = 5-13 Terminal 29 Digital Input [21]
Speed up
Terminal 32 = 5-14 Terminal 32 Digital Input [22]
Speed down
FC
+24 V
D IN
D IN
D IN
COM
D IN
D IN
D IN
D IN
+10 V
A IN
A IN
COM
A OUT
12
18
19
20
27
29
32
33
31
50
53
54
55
42
130BD069.11
45
A OUT
Illustration 1.9 Speed Up/down
1.3.5 Potentiometer Reference
Voltage reference via a potentiometer
Reference source 1 = [1] Analog input 53 (default)
Terminal 53, low voltage = 0 V
Terminal 53, high voltage = 10 V
Terminal 53, low ref./feedback = 0
Terminal 53, high ref./feedback = 1500
6-19 Terminal 53 mode=[1] Voltage
130BD381.11
555042 53 54
Speed
P 6-15
1 kΩ
+10V/30mA
Ref. voltage
P 6-11 10V
Illustration 1.10 Potentiometer Reference
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2 Safety
2.1 Safety Symbols
The following symbols are used in this document:
WARNING
Indicates a potentially hazardous situation which could
result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which could
result in minor or moderate injury. It may also be used
to alert against unsafe practices.
NOTICE
Indicates important information, including situations that
may result in damage to equipment or property.
2.2 Qualified Personnel
Correct and reliable transport, storage, installation,
operation and maintenance are required for the trouble-
free and safe operation of the frequency converter. Only
qualified personnel is allowed to install or operate this
equipment.
Qualified personnel is defined as trained staff, who are
authorised to install, commission, and maintain equipment,
systems and circuits in accordance with pertinent laws and
regulations. Additionally, the personnel must be familiar
with the instructions and safety measures described in this
document.
2.3 Safety Precautions
WARNING
HIGH VOLTAGE
Frequency converters contain high voltage when
connected to AC mains input, DC power supply, or load
sharing. Failure to perform installation, start-up, and
maintenance by qualified personnel can result in death
or serious injury.
•Installation, start-up, and maintenance must be
performed by qualified personnel only.
WARNING
UNINTENDED START
When the frequency converter is connected to AC mains,
DC power supply, or load sharing, the motor may start at
any time. Unintended start during programming, service
or repair work can result in death, serious injury, or
property damage. The motor can start by means of an
external switch, a serial bus command, an input
reference signal from the LCP, or after a cleared fault
condition.
To prevent unintended motor start:
•Disconnect the frequency converter from mains.
•Press [Off/Reset] on the LCP, before
programming parameters.
•The frequency converter, motor, and any driven
equipment must be fully wired and assembled
when the frequency converter is connected to
AC mains, DC power supply, or load sharing.
WARNING
DISCHARGE TIME
The frequency converter contains DC-link capacitors,
which can remain charged even when the frequency
converter is not powered. Failure to wait the specified
time after power has been removed before performing
service or repair work, can result in death or serious
injury.
•Stop motor.
•Disconnect AC mains and remote DC-link power
supplies, including battery back-ups, UPS, and
DC-link connections to other frequency
converters.
•Disconnect or lock PM motor.
•Wait at least 4 minutes for the capacitors to
discharge fully, before performing any service
or repair work.
WARNING
LEAKAGE CURRENT HAZARD
Leakage currents exceed 3.5 mA. Failure to ground the
frequency converter properly can result in death or
serious injury.
•Ensure correct grounding of the equipment by
a certified electrical installer.
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22

WARNING
EQUIPMENT HAZARD
Contact with rotating shafts and electrical equipment
can result in death or serious injury.
•Ensure that only trained and qualified
personnel perform installation, start up, and
maintenance.
•Ensure that electrical work conforms to national
and local electrical codes.
•Follow the procedures in this manual.
CAUTION
INTERNAL FAILURE HAZARD
An internal failure in the frequency converter can result
in serious injury, when the frequency converter is not
properly closed.
•Before applying power, ensure all safety covers
are in place and securely fastened.
NOTICE
HIGH ALTITUDES
For installation at altitudes above 2,000 m, contact
Danfoss regarding PELV.
NOTICE
Use on Isolated Mains
For details about the use of the frequency converter on
isolated mains, refer to section RFI Switch in the Design
Guide.
Follow the recommendations regarding the installation
on IT-mains. Use relevant monitoring devices for IT-
mains to avoid damage.
Safety Programming Guide
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22

3 Programming
3.1 Overview
3.1.1 Programming with the Numerical
Local Control Panel (LCP 21)
The FC 360 supports graphic and numerical local control
panels as well as blind covers. This chapter covers
programming with the Numerical Local Control Panel (LCP
21).
NOTICE
The frequency converter can also be programmed from a
PC via RS-485 com-port by installing the MCT-10 Se-tup
software. This software can either be ordered using code
number 130B1000 or downloaded from:
www.danfoss.com/BusinessAreas/DrivesSolutions/software-
download.
3.1.2 Numerical Local Control Panel (LCP
21)
The Numerical Local Control Panel (LCP 21) is divided into
4 functional sections.
A. Numeric display
B. Menu key
C. Navigation keys and indicator lights (LEDs)
D. Operation keys and indicator lights (LEDs)
130BC506.10
Setup 1
A
B
C
D
5
12
13 14 15
10
11
10
9
6
7
8
4
1
2
3
Menu
Status Quick
Menu
Main
Menu
Hand
On
O
Reset
Auto
On
Back
OK
On
Warn
Alarm
Illustration 3.1 View of the LCP 21
A. Numeric display
The LCD-display is back-lit with 1 numeric line. All data is
displayed in the LCP.
1 Set-up number shows the active set-up and the edit set-
up. If the same set-up acts as both active and edit set-up,
only that set-up number is shown (factory setting). When
active and edit set-up differ, both numbers are shown in
the display (Set-up 12). The number flashing indicates the
edit set-up.
2 Parameter number.
3 Parameter value.
4 Motor direction is shown in the bottom left of the display
– indicated by a small arrow pointing either clockwise or
counterclockwise.
5 The triangle indicates if the LCP is in status, quick menu or
main menu.
Table 3.1 Legend to Illustration 3.1
130BD135.10
Setup 12
INDEX
AHP
VkW
srpm
Hz%
n2n1 n3
p5 p4 p3 p2 p1
Illustration 3.2 Display Information
B. Menu key
Press [Menu] to select between status, quick menu or main
menu.
C. Navigation keys and indicator lights (LEDs)
6Green LED/On: Control section is working.
7 Yellow LED/Warn.: Indicates a warning.
8 Flashing Red LED/Alarm: Indicates an alarm.
9 [Back]: For moving to the previous step or layer in the
navigation structure
10 Arrows [▲] [▼]: For maneuvering between parameter groups,
parameters and within parameters or increasing/decreasing
parameter values. Can also be used for setting local
reference.
11 [OK]: For selecting a parameter and for accepting changes to
parameter settings
12 [►]: For moving from left to right within the parameter value
in order to change each digit individually.
Table 3.2 Legend to Illustration 3.1
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33

D. Operation keys and indicator lights (LEDs)
13 [Hand On]: Starts the motor and enables control of the
frequency converter via the LCP.
NOTICE
5-12 Terminal 27 Digital Input has coast inverse as
default setting. This means that [Hand On] does
not start the motor if there is no 24 V to terminal
27.
14 [Off/Reset]: Stops the motor (off). If in alarm mode, the
alarm is reset.
15 [Auto On]: Frequency converter is controlled either via
control terminals or serial communication.
Table 3.3 Legend to Illustration 3.1
3.1.3 The Right-key Function
WARNING
The [Off/Reset] key is not a safety switch. It does not
disconnect the frequency converter from mains.
Press [►] to edit any of the 4 digits on the display
individually. When pressing [►] once, the cursor moves to
the first digit and the digit starts flashing as shown in
Illustration 3.3. Press the [▲] [▼] to change the value.
Pressing [►] does not change the value of the digits or
move the decimal point.
130BC440.10
Setup 1
Setup 1
Setup 1
Setup 1
Setup 1
Illustration 3.3 Right-key Function
[►] can also be used for moving between parameter
groups. When in main menu, press [►] to move to the first
parameter in the next parameter group (e.g. move from
0-03 Regional Settings [0] International to
parameter 1-00 Configuration Mode [0] Open loop).
3.2 Quick Menu
The Quick Menu gives easy access to the most frequently
used parameters.
1. To enter the Quick Menu, press [Menu] until
indicator in display is placed above Quick Menu.
2. Press [▲] [▼] to select either QM1 or QM2, then
press [OK].
3. Press [▲] [▼] to browse through the parameters
in the Quick Menu.
4. Press [OK] to select a parameter.
5. Press [▲] [▼] to change the value of a parameter
setting.
6. Press [OK] to accept the change.
7. To exit, press either [Back] twice (or 3 times if in
QM2 and QM3) to enter Status, or press [Menu]
once to enter Main Menu.
Programming Programming Guide
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33

130BC445.11
1-22 XXXX V
Motor nominal speed
QM 1
0-01 [0]
1-10 [0]
1-24 XXXX A
Language Motor Type PM Motor Asynchronous Motor
1-20 XXXX kW Motor power
Motor voltage
Motor Cont. Rated Torque 1-26 XXXX 1-23 XXXX Hz
Stator Resistance
Motor frequency
1-25 XXXX rpm
(Rs) 1-30 XXXX
1-39 XXXX 1-40 XXXX
30-80 XXXX
1-25 XXXX rpm
1-24 XXXX AMotor Current
3-02 XXXX Hz 3-03 XXXX Hz
3-41 XXXX S
3-42 XXXX S
5-12 [2]
1-29 [1]
Minimum Reference Maximum Reference Ramp 1 Ramp up Time Ramp 1 Ramp Down Time Terminal 27 Digital input AMA
Motor Poles Back EMF at 1000 RPM
d-axis Inductance (Ld)
Basic Motor Setup Adv. Motor Setup Encoder Setup
QM 2
BMS AMS ES
5-70 XXXX
5-71 [0]
1-30 XXXX 1-39 XXXX
1-90 [0]
2-10 [0]
4-16 XXXX %
4-17 XXXX %
4-18 XXXX %
1-00 [0]
1-01 [1]
1-10 [0]
1-24 XXXX A1-20 XXXX kW
1-22 XXXX V
Motor nominal speed
PM Motor Asynchronous Motor
Motor power Motor voltage
Motor Cont. Rated Torque
1-26 XXXX 1-23 XXXX Hz
Stator Resistance
Motor frequency
1-25 XXXX rpm
(Rs) 1-30 XXXX
1-40 XXXX 30-80 XXXX
1-25 XXXX rpm
1-24 XXXX AMotor Current
Motor Poles
Back EMF at 1000 RPM
d-axis Inductance (Ld)
1-39 XXXX
4-19 XXXX Hz
4-14 XXXX Hz
Stator Resistance (Rs) Motor Poles Motor Thermal Protection Brake Function Torque Limit Motor Mode Torque Limit Generator Mode Current Limit
Term 32/33 Pulses per Revolution Term 32/33 Encoder Direction
QM 3
QM 4 QM 5
L10C SFS
Last 10 Changes Since Factory Setting
Changes Made
Alarm Log TBD
Motor Current
Motor nominal speed
Motor nominal speed
Motor Current
Mode Motor Control Principle
Motor Type
Motor Speed High Limit [Hz] Max Output Frequency
Illustration 3.4 Quick Menu Structure
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33

3.3 Status Menu
After power up the Status Menu is active. Press [Menu] to
toggle between Status, Quick Menu and Main Menu.
[▲] and [▼] toggle between the choices in each menu.
The display indicates the status mode with a small arrow
above “Status”.
Illustration 3.5 Indicating Status Mode
3.4 Main Menu
The Main Menu gives access to all parameters.
1. To enter the Main Menu, press [Menu] until
indicator in display is placed above Main Menu.
2. [▲] [▼]: Browse through the parameter groups.
3. Press [OK] to select a parameter group.
4. [▲] [▼]: Browse through the parameters in the
specific group.
5. Press [OK] to select the parameter.
6. [►] and [▲] [▼]: Set/change the parameter value.
7. Press [OK] to accept the value.
8. To exit, press either [Back] twice (or 3 times for
array parameters) to enter Main Menu, or press
[Menu] once to enter Status.
See Illustration 3.6 for the principles of changing the value
of continuous, enumerated and array parameters.
130BC446.10
Setup 1
Setup 1
Setup 1
Setup 1
Setup 1
Setup 1
Setup 1
Setup 1
1
2
3
4
5
6
7
10
11
12
OK
OK
Back
8
Back
Setup 1
2 x
+
OK
9
OK
Illustration 3.6 Main Menu Interactions - Continuous
Parameters
Programming Programming Guide
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33