Danfoss SET2E Assembly Instructions

SET2E
Installation & User Instructions
electronic 24-hour
mini-programmer for
heating & hot water

2
INDEX
Index
Installation
Product specification 3
Installation 4-5
Wiring 5-7
Replacement 7-9
User
What is a Programmer? 10
Your programmer 11
Resetting the unit 11
Setting the clock 12
Factory pre-sets 12
Programming the unit 12-13
Temporary overrides 13-14
Manual switch settings 14-15
Memory back-up 15
Contact details 16

3
Please Note:
This product should only be installed by a qualified
electrician or competent heating installer, and
should be in accordance with the current edition of
the IEEE wiring regulations.
Specification
Power supply 230 ± 15% Vac, 50/60Hz
Switch action 2 x SPDT Type 1B
Switch rating
Max 264Vac, 50/60Hz, 3(1) A
Timing accuracy ± 1 min/month
Power reserve minimum 10 hours
Enclosure rating IP30
Max. ambient temperature 45°C
Dimensions, mm (W, H, D) 158 x 98 x 38
Design standard EN 60730-2-7
Control Pollution Situation Degree 2
Rated Impulse Voltage 2.5kV
Ball Pressure Test 75°C
Product specification
Specification
Installation Instructions

4
Installation
1. Fix the wallplate to the wall or flush mounted box as
required. The connections are at the top and the
vertical centre line of the unit, at the position shown on
the diagram below C/L (in line with terminal )
2. Surface cables can only enter from below the unit. If
mounted on a flush mounted box, cables can enter
from the rear through the aperture in the wallplate.
3. For mains voltage applications a link must be fitted
between terminals L and 2 and between 1 and 5.
4. Whilst the unit does not require an Earth connection,
a terminal is provided on the wallplate for Earth
continuity purposes.
5. Referring to the wiring diagrams on page 5-7, connect
the unit as shown.
6. Ensure all dust and debris are cleared from the area.
Leave at
least 25mm
below
product
Rear entry
cable access
Cable aperture
knockouts
Wall or
plasterbox
fixing
Terminal
block
Outline of
programmer
Leave sufficient space
for screwdriver access
C/L
Installation

5
7. Locate the module on the latches at the bottom of
the wallplate and hinge upwards to fully engage the
unit connectors into the wallplate. Tighten the two
fixing screws to secure the unit to the wallplate.
8. Before setting the programme, check the unit and
circuit.
Switch on the mains supply and set the left-hand
rocker switch to the CONSTANT position and the
right-hand rocker switch to the HW + CH position.
The red LED should now be illuminated. Adjust any
remote thermostats to check the services operate
correctly.
9. Press the left-hand rocker switch to the OFF position
and check that both services do not operate.
10. Finally, return the left-hand rocker switch to TIMED
and the right-hand rocker switch back to HW + CH
(winter) or HW (summer).
Wiring
Installation
DHW HTG
SET2E 07/05
OFF
ON
SET2E
NOTE: For mains voltage applications links must be fitted between
terminals L and 2 and between 1 and 5.

6
Typical Gravity DHW
with pumped central heating
DHW = Domestic
Hot Water
Wiring
Typical fully pumped system
with spring return zone valve in heating
Given below are typical wiring diagrams for various types
of systems.
Note: Whilst every attempt has been made to ensure the accuracy of this
information it is recommended that the specific information relating to the
ancillary controls is obtained from the manufacturers concerned.
NL123456
3 amp fuse
D.H.W. HTG
ON OFF
Mains
Supply N
L
Programmer
Terminals
L
N
NN
Boiler Pump
Room
Stat
ON OFF
NL123456
3 amp fuse
D.H.W. HTG
ON OFF
Mains
Supply N
L
Programmer
Terminals
L
N
NN
Boiler &
Pump
HTG
valve
Room
Stat
Cyl.
Stat
ON OFF

7
Typical fully pumped system
with 3-port mid-position valve
Wiring
Replacement
Please see overleaf for a table containing replacement
wiring information.
Some controls are connected in different ways depending
upon the type of system and/or the controls which are
fitted. If there is any doubt about the way in which the
existing unit is connected, please contact our Technical
Services Department before proceeding with
replacement.
If the unit is to be used in association with a 6
wire Honeywell Y Plan, a special wiring diagram
may be required. Contact the Danfoss Randall
Technical Services Department for details.
Note: The SET2E is a direct replacement for a Danfoss
Randall SET2.
!
NL123456
3 amp fuse
D.H.W. HTG
ON OFF
Mains
Supply N
L
Programmer
Terminals
L
N
NN
Boiler &
Pump
3-port
mid-pos
valve
Room
Stat
Cyl.
Stat
ON OFF

8
DANFOSS RANDALL SET2E with terminals L - 2 and 1 - 5 linked
MAINS WATER HEATING
NOTE
This conversion
applies only if..
An additional terminal
block is required
where these discon-
nected leads (or pairs
of leads) should be
terminated
N L ON COM OFF ON COM OFF NL 1 23 4 56 ABCD
DANFOSS RANDALL SET 2 NL 1 23 4 56
Direct plug-in
replacement
DANFOSS RANDALL TSR2P
3 1,2 5,6 - - 7 - -
Terminals 1 & 2
are linked and
5 & 6 are linked
4
DANFOSS RANDALL 3060 & 3020P 1,7 6 4 - - 2 - - 3 5 DANFOSS RANDALL 102/102E 5 3,6 1 - - 2 - - DANFOSS RANDALL 701 N L 3 6 4 1 5 2 HONEYWELL ST6200 N L 3 - 1 4 - 2 HORSTMANN CORAL 423 & 424 2,3 1 Boiler (8) - - AirStat (8) - - 4,7 5 6 HORSTMANN DIADEM 425 NL 1 23 4 56
Programme
selectors linked
HORSTMANN DIADEM 525 NL 1 23 4 56
Programme
selectors linked
HORSTMANN DIAMOND 423 N L,1,3 2 - - 4 - - 5 6 HORSTMANN DIAMOND 424 N L,1,3 2 - - 4 - - 5 LANDIS & GYR RWB2 NL 3 -1 4 -2
Programme
selectors linked
POTTERTON 423 N L,1,3 2 - - 4 - - 5 6 POTTERTON MINI-MINDER NL 3 -1 4 -2
Programme
selectors linked

9
POTTERTON EP2000 NL 3 -1 4 52
Programme
selectors linked ABCD
SANGAMO M5 410 FORM 4 4,5 3 1,6 - 2 8 - 7 Terminals 1 & 6
are linked
SANGAMO S409 FORMS 1 & 4 N,1,3 L 2 - - 5 - - 4,6 SANGAMO (EARLY MODEL) S410 FORM 4 N,2 L 1,3 - - 4 - - Terminals 1 & 3
are linked
SMITH IND. CENTROLLER 100 N L 3 - - 2 - - 1 4 SMITH IND. CENTROLLER 60 1 2 5 - - 4 - - 3 SMITH IND. CENTROLLER 10 N L 3 - - 2 - - 1,4 SMITH IND. CENTROLLER 70 1 2 5 - - 4 - - 3 6 SMITH IND. CENTROLLER 1000 NL 3 -1 4 -2
Programme
selectors linked
SWITCHMASTER 320 & 350 N 4,L 3 - - 1 - - Terminals L & 4
are linked 2
SWITCHMASTER 400 N L 3 - - 1 - 4 2 SWITCHMASTER 600 N L 3 - - 1 - - 2 4 SWITCHMASTER 900 & 9000 NL 3 -4 1 -2
Programme
Selectors Linked ABC
VENNER VENOTROL N,A,M L,L,1 V - - S,F - - T,P O VENNER VENOTROL 80 (Air Stat) N,1
3,4 L 2 - - A/S - -
A/ S,
5
VENNER VENOTROL 80 (Air Stat Linked)
N,1
3,4 L2-- 5 --

10
What is a programmer?
... an explanation for householders.
Programmers allow you to set ‘On’ and ‘Off’ time periods.
Some models switch the central heating and domestic
hot water on and off at the same time, while others allow
the domestic hot water and heating to come on and go
off at different times.
Set the ‘On’ and ‘Off’ time periods to suit your own lifestyle.
On some programmers you must also set whether you
want the heating and hot water to run continuously, run
under the chosen ‘On’ and ‘Off’ heating periods, or be
permanently off.
The time on the programmer must be correct. Some
types have to be adjusted in spring and autumn at the
changes between Greenwich Mean Time and British
Summer Time.
You may be able to temporarily adjust the heating
programme, for example, ‘Override’, ‘Advance’ or ‘Boost’.
These are explained in the manufacturer’s instructions.
The heating will not work if the room thermostat has
switched the heating off. And, if you have a hot-water
cylinder, the water heating will not work if the cylinder
thermostat detects that the hot water has reached the
correct temperature.
The text below has been edited and approved by the
Plain English Campaign, who has issued a Crystal Mark
to be displayed with it.
What is a programmer?

11
User Instructions
Your programmer
The SET2E allows you to switch your hot water & heating
on and off automatically, at times that suit you.
The programmer provides 2 ON times and 2 OFF times per
day, and by the use of a simple rocker switch you can run the
system at the set times, constantly ON or constantly OFF.
During the summer the central heating can be turned off,
whilst still controlling the hot water at the set times.
Resetting the Unit
IMPORTANT: Before you start you should reset the unit.
This will reinstate the preset programmes.
To do this:
move slide switch to SET TIME
position
using something non-metallic (i.e
a matchstick) press into the small
hole as shown opposite
Slider
switch
Rocker
switches
Xand
+1 HOUR
button
Wand
ADVANCE
button
Your programmer & resetting the unit
RESET

12
Programming the unit
You can programme your heating to come on and go off
twice a day, to suit your requirements. To programme your
unit:
Setting the Clock
 Move the slider to SET TIME
position
 Use Wand Xkeys to set the
correct time
Preset programme
The unit is supplied with the following preset programme
which will be active after the unit has been RESET (see
page 10):
ON at 6:30am, OFF at 8:30am.
ON at 5:00pm, OFF at 10:30pm.
To alter these times to suit your requirements, follow the
instructions on page 12.
Accepting the preset programmes
If you are happy to use the preset programmes above you
don’t need to do anything else.
Just return the slider to the
RUN position.
Setting the time & programming the unit

13
Remember to return the slider switch to the
RUN position after programming
!
Programming the unit
Move the slider to the 1st ON
position and use Wand X
keys to set the time you want
the programmer to first come on
Move the slider to the 1st OFF
position and use Wand Xkeys
to set the time you want the
programmer to first go off
Move the slider to the 2nd ON
position and use Wand X
keys to set the time you want
the programmer to next come on
Move the slider to the 2nd OFF
position and use Wand Xkeys
to set the time you want the
programmer to next go off
Temporary User Overrides
Sometimes you may need to change the way you use your
heating temporarily, i.e. due to unusually cold weather.
The SET2E has two convenient overrides which can be
selected without affecting the set programme.
Note: This will only work when the slider switch is in the
RUN position and will automatically cancel at the start of
the next programmed event.

14
Advance
Press the ADVANCE button
once to move forward to the next
programmed event
If the system is on it will go off.
If it is off it will come on
A bar on the left of the LCD will
remind you that you have selected
Advance
To cancel the override, press the
ADVANCE button again
1 Hour Extra
Press +1 HOUR button once if you
need an extra hour of operation
If the system is off it will come
on. If it is already on it will add
an extra hour so the system
stays on for an extra hour
A bar on the right of the LCD will
remind you that you have selected
+1 hour
To cancel the override, press the
+1 HOUR button again
Left-hand switch
OFF - the heating is
manually switched OFF
and will stay off until you
change the position of the
switch
Temporary User Overrides and manual settings
Manual Switch Settings
The 2 rocker switches are used to select how the SET2E
controls your hot water and heating:

15
 TIMED - the heating will come on and go off at the
times you have programmed (including any temporary
overrides you may select)
CONSTANT - the heating will come on manually and
stay on constantly until you change the position of the
switch
Right-hand switch
 HW + CH - both heating
and hot water are
controlled according to
the set programme
 HW - heating is turned off
and only the hot water is
controlled according to
the set programme
Memory Backup
IMPORTANT
If the SET2E is ever disconnected from the mains the
display will go blank but the unit will keep your programme
time and settings for up to 10 hours.
When power is restored the unit will continue to function
as normal.
For power cuts or disconnections of greater then 10 hours,
when mains power is restored you must reset the unit (see
page 10). This will reinstate the factory preset programmes
and set the time of day to noon.
Manual settings and memory backup

Danfoss Randall Ltd
Ampthill Road
Bedford
MK42 9ER
Tel: [phone]
Fax: [phone]
Still having problems?
Call your local heating engineer:
Name:
Tel:
Visit our website:
www.danfoss-randall.co.uk
Email our technical department:
[email protected]
Call our technical department
0845 121 7505
(8.45-5.15 Mon-Thurs, 8.45-4.45 Fri)
For a large print version of these
instructions please contact the Marketing
Services Department on 0845 121 7400.
Part No. 8657 Issue 05 02/06 SW REV 6.1