Danfoss SET3M Assembly Instructions

SET3M
Installation & User Instructions
electro-mechanical
24 programmer for
heating & hot water
This product complies with the following EC Directives:
Electro-Magnetic Compatibility Directive.
(EMC) (2004/108/EC)
Low Voltage Directive.
(LVD) (2006/95/EC)
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2
INDEX
Index
Installation
Product specification 3
Installation 4-5
Wiring 6-12
Replacement 13-15
User
Your programmer 16
Setting the clock 16
Programming the unit 17
Using the programmer 18
Overrides 19
Manual use 19
Contact details 20
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3
Please Note:
This product should only be installed by a qualified
electrician or competent heating installer, and
should be in accordance with the current edition of
the IEEE wiring regulations.
Specification
Power supply 230 ± 15% Vac, 50/60Hz
Switch action 2 x SPDT Type 1B
Switch rating
Max 264 Vac, 50/60Hz, 3(1) A
Setting accuracy ± 5 minutes
Timing accuracy ± 1 min/month
Enclosure rating IP30
Max. ambient temperature 45°C
Dimensions, mm (W, H, D) 158 x 98 x 58
Design standard EN 60730-2-7
Control Pollution Situation Degree 2
Rated Impulse Voltage 2.5kV
Ball Pressure Test 75°C
Product specification
Specification
Installation Instructions
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4
Installation
1. Fix the wallplate to the wall or flush mounted box as
required. The connections are at the top and the
vertical centre line of the unit, at the position shown on
the diagram below C/L (in line with terminal )
2. Surface cables can only enter from below the unit. If
mounted on a flush mounted box, cables can enter
from the rear through the aperture in the wallplate.
3. For mains voltage applications a link must be fitted
between terminals L, 2 and 5.
4. Whilst the unit does not require an Earth connection,
a terminal is provided on the wallplate for Earth
continuity purposes.
Leave at
least 25mm
below
product
Rear entry
cable access
Cable aperture
knockouts
Wall or
plasterbox
fixing
Terminal
block
Outline of
programmer
Leave sufficient space
for screwdriver access
C/L
Installation
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5
5. Referring to the wiring diagrams on page 6-12,
connect the unit as shown.
6. The unit is supplied ready for use in systems having
PUMPED primaries.
Should the unit be required for use in a system having
GRAVITY primaries, fit the small plastic shorting link
(which can be found taped below the left hand fixing
screw hole of the wallplate) over the two pins on the
rear of the plug-in module. These pins can be found in
the recess near to the bottom edge of the plug-in
module.
7. Ensure all dust and debris are cleared from the area.
8. Locate the module on the latches at the bottom of
the wallplate and hinge upwards to fully engage the
unit connectors into the wallplate. Tighten the two
fixing screws to secure the unit to the wallplate.
9. Before setting the programme, check the unit and
circuit.
Switch ON the mains supply and press both WATER
and HEATING rocker switches to the CONSTANT
position - both red LED’s should now be illuminated.
Adjust any remote thermostat to check the services
operate correctly.
10. Then press both WATER and HEATING rocker
switches to the OFF position and check that both
services do not operate.
11. Finally, press both WATER and HEATING rocker
switches to TIMED position prior to programming the
unit.
Installation
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6
Wiring Diagrams
The following pages contain typical wiring diagrams for
various types of systems.
Note: Whilst every attempt has been made to ensure the accuracy of this
information it is recommended that the specific information relating to the
ancillary controls is obtained from the manufacturers concerned.
&
SET2E, 3E, 3M &FP975 (3059 12/01)
SET3M
Wiring
For mains voltage applications a link must be fitted
between terminals L, 2 and 5.
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7
Wiring - Gravity systems
SET3M Gravity
Typical gravity DHW pumped HTG
Boiler Pump
N
NL123456
Terminals
Mains
Supply
3 amp fuse
Room Sta
t
N
L
D.H.W
on-com-off
HTG
/ on-com-off
N
Other Danfoss Randall products suitable for use with above circuit:-
RMT room thermostat
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8
SET3M Pumped
Typical fully pumped system with spring return
zone valve in HTG
Other Danfoss Randall products suitable for use with above circuit:-
AT cylinder thermostat;
RMT room thermostat;
HP22 or HP28 motorised zone valve with spring return actuator and SPST
auxiliary switch
Wiring - pumped systems
Boiler
and
Pump
S.R.Z.V
in
HTG
N
NL123456
Terminals
Mains
Supply
3 amp fuse
Room Stat
N
L
D.H.W
on-com-off
HTG
/ on-com-off
Cylinder
Stat
N
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9
Typical gravity DHW pumped HTG with spring
return zone valve in DHW
Other Danfoss Randall products suitable for use with above circuit:-
AT cylinder thermostat;
RMT room thermostat;
HP28C motorised zone valve with spring return actuator and SPDT auxiliary
switch
Wiring - pumped systems
S.R.Z.V
in
DHW
NL123456
Terminals
Mains
Supply
3 amp fuse
Room Stat
N
L
D.H.W
on-com-off
HTG
/ on-com-off
Cylinder
Stat
N
Boiler
N
Pump
N
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10
Typical fully pumped system with 3-port mid-
position valve
Other Danfoss Randall products suitable for use with above circuit:-
AT cylinder thermostat;
RMT room thermostat;
HS3 3-port mid-position valve with spring return actuator
Wiring - pumped systems
Boiler
and
Pump
3-port
mid-position
valve
N
NL123456
Terminals
Mains
Supply
3 amp fuse
Room Stat
N
L
D.H.W
on-com-off
HTG
/ on-com-off
Cylinder
Stat
N
For latest prices and delivery to your door visit MyTub Ltd - 0845 303 8383 - www.mytub.co.uk - [email protected]

11
Other Danfoss Randall products suitable for use with above circuit:-
AT cylinder thermostat;
RMT room thermostat;
2 x HP22 or HP28 motorised zone valve with spring return actuator and
SPST auxiliary switch
Typical fully pumped system with spring return
zone valve in each service
Wiring - pumped systems
S.R.Z.V
in
DHW
NL123456
Terminals
Mains
Supply
3 amp fuse Room Stat
N
L
D.H.W
on-com-off
HTG
/ on-com-off
Cylinder
Stat
NS.R.Z.V
in
HTG
N
Boiler
and
Pump
N
For latest prices and delivery to your door visit MyTub Ltd - 0845 303 8383 - www.mytub.co.uk - [email protected]

12
Wiring - pumped systems
Typical fully pumped system with fully
motorised zone valve in each service
Other Danfoss Randall products suitable for use with above circuit:-
AT cylinder thermostat;
RMT room thermostat
F.M.Z.V
in
DHW
Boiler
and
Pump
N
NL123456
Terminals
Mains
Supply
3 amp fuse
Room Stat
N
L
D.H.W
on-com-off
HTG
/ on-com-off
Cylinder
Stat
NF.M.Z.V
in
HTG
N
For latest prices and delivery to your door visit MyTub Ltd - 0845 303 8383 - www.mytub.co.uk - [email protected]

13
Replacement
Replacement
Please see overleaf for a table containing replacement
wiring information.
Some time controls are connected in different ways
depending upon the type of system and/or the controls
which are fitted. Consult the column headed “NOTE: The
conversion applies only if....” to determine how the
SET3M programmer’s GRAVITY or PUMPED link should be
set. If there is any doubt about the way in which the existing
programmer is connected, please contact our Technical
Services Department before proceeding with replacement.
Note: The SET3M is a direct plug-in replacement for any
existing programmers using the British Gas Standard
Wallplate. This includes the Horstmann 425 Tiara and
Diadem electro-mechanical and 525 & 527 electronic
programmers.
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14
Danfoss Randall
SET3M
(PUMPED)
MAINS WATER HEATING
NOTE: This conversion only
applies if...
N L ON COM OFF ON COM OFF NL1 2 3 4 5 6 A BCD
Danfoss Randall 922/972 NL3 2 1 6 5 4 Pumped/Gravity link is set to
pumped
Glowworm Mastermind NL3 - 1 4 - 2
Horstmann 423
Amethyst 7 & 10 2,3 1 5 - 4 7 - 6 8
Horstmann 424 GEM 2,3 1,
1-0 4 5 6 7 8 9 Terminals 5,8 & 10 are linked
Horstmann Leucite 423 & 424 2 1 3 5 4 6 7 8 Terminals 5 & 7 are linked
Honeywell ST669 NL6 8 7 3 5 4
Landis & Gyr RWB2 NL3 - 1 4 - 2
Pumped/Gravity link is set to
pumped
Potterton Mini-Minder NL3 - 1 4 - 2
Potterton EP2000, EP3000 NL3 - 1 4 5 2 A BCD
Randall 3033 1,7 6 4 - 5 2 - 3
Danfoss Randall 4033 764 1 5 2 - 3
Sangamo Form 1 410 & 414 4,5 6 1 3 2 8 - 7
Sangamo S409/1 N,-
1,3 L 2 - - 5 - - 6,4
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15
Sangamo S409/3 3,6 7 5 - 4 1 - 2
Satchwell ‘Libra’ & DHP 2201 126 7 8 3 4 5
Satchwell ET 1401 & ET 1451 127 6 8 4 3 5
Smith Ind Centroller 90 125 - - 4 - - 3 6
Smith Ind Centroller 1000 NL3 - 1 4 - 2 Pumped/Gravity link is set to
Pumped
Switchmaster 800 & 805 NL3 - 4 1 - 2
Switchmaster 900 & 9000 NL3 - 4 1 - 2 Pumped/Gravity link is set to
Pumped ABC
Venner CHC/W2 (with stat) N,-
2,4 L 1 - - A/S - -
A/-S,-
3A-
/S,3
Venner CHC/W2 (air stat linked) N,-
2,4 L1 - - 3 - -
Venner Ventrolnol 80M & 80PM
(with air stat) N,3 L 2 - 1 A/S - 4
Used in a system having
independent control of hot water
A/-S,5
Venner Ventrolnol 80M & 80PM
(air stat linked) N,3 L 2 - 1 5 - 4
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16
User Instructions
Your programmer
The SET3M programmer allows you to switch your hot
water and heating on and off at times that suit you.
Four tappets on the timing dial let you decide when you
want your hot water and heating to come on and go off
each day. The programmer provides 2 ON times and 2
OFF times per day. Using two simple rocker switches you
can control your heating and hot water separately, to suit
your lifestyle.
Your Programmer & Setting the Clock
Setting the Clock
Remove the dial cover
Turn the dial clockwise until
the correct time is lined up
with the TIME setting line
Day segment, covering
6.00am-6.00pm, has an
aluminium finish
Night segment, covering
6.00pm-6.00am, is
coloured black
IMPORTANT:
If you have a powercut you will have
to reset the time - and also when the
clocks change in Spring and Autumn
Day
segment
Night
segment
!
TIME
setting
line
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17
Programming the unit
Programming the unit
There are four TAPPETS on your timing dial, two red and
two blue:
 the red tappets are the ON switches
 the blue tappets are the OFF switches
1 If you have not already done so, remove the dial cover
2 Hold the black & silver knob with one hand and move
the red tappet marked ‘A’ clockwise to the time you
want your HEATING/HOT WATER to switch on in the
morning.
NB. you may find the tappets quite stiff, so you may
have to push them quite firmly to move them.
3 Hold the black knob with one hand and move the blue
tappet marked ‘B’ to the time you want your HEATING/
HOT WATER to switch off in the morning.
4 You can set your other two tappets in the same way
to set your HEATING/HOT WATER for the afternoon
or evening.
DO NOT switch the programmer on and off
with the mains switch as this will stop the
clock/timer and affect the timed programme.
Tappets
Tappets
!
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18
Using the Programmer
The 2 rocker switches are used to select how the SET3M
controls your hot water and heating. The heating and hot
water can be operated together or independently of each other
(i.e. during the summer when only hot water is required).
WATER switch
OFF - the Hot Water is manually switched OFF and
will stay off until you change the position of the switch
Timed - the Hot Water will come on and go off at the
times you have programmed
Constant - the Hot Water will come on manually
and stay on constantly until you change the position of
the switch
A red light adjacent to the WATER switch is lit whenever
the Water is switched on.
HEATING switch
OFF - the Heating is manually switched OFF and will
stay off until you change the position of the switch
Timed - the Heating will come on and go off at the
times you have programmed
Constant- the Heating will come on manually and stay
on constantly until you change the position of the
switch
A red light adjacent to the HEATING switch is lit whenever
the Heating is switched on.
Using the programmer
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19
Overrides
Sometimes you may need to change the way you use your
heating or hot water temporarily, i.e. due to unusually cold
weather. The SET3M has one convenient override which
can be selected without affecting the set programme.
The RED/BLUE wheel on the lefthand corner of the unit is
an OVERRIDE SWITCH.
When it shows RED the clock is ON
When it shows BLUE the clock is OFF
Manual Use
If you do not wish to use the timer facility, you can switch
your heating and hot water on or off manually by using the
OVERRIDE wheel without having to change the settings
on the timer itself.
To use, turn the override wheel anti-clockwise until the
thumbwheel displays the setting you require.
The override will automatically cancel at the next pre-set
time change.
Override
wheel
Overrides
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Danfoss Randall Ltd
Ampthill Road
Bedford
MK42 9ER
Tel: [phone]
Fax: [phone]
Still having problems?
Call your local heating engineer:
Name:
Tel:
Visit our website:
www.danfoss-randall.co.uk
Email our technical department:
[email protected]
Call our technical department
0845 121 7505
(8.45-5.15 Mon-Thurs, 8.45-4.45 Fri)
For a large print version of these
instructions please contact the Marketing
Services Department on 0845 121 7400.
Part No. 3562v04 06/08
For latest prices and delivery to your door visit MyTub Ltd - 0845 303 8383 - www.mytub.co.uk - [email protected]