Danfoss JS2000 Series Manual

Revision history Table of revisions
Date Changed Rev
May 2017 Updated to Engineering Tomorrow design 0102
November 2015 Converted to Danfoss layout 0101
March 2005 First edition AA
Technical Information
JS2000 Joystick
2 | ©Danfoss | May 2017 520L0876 | BC00000073en-US0102

Overview Description..........................................................................................................................................................................................4
Features and options...................................................................................................................................................................... 4
Product configuration model code
Model code summary.....................................................................................................................................................................5
Output sense (direction)...........................................................................................................................................................8
Dual JS2000 output signals (X and XY options)...............................................................................................................8
Single outputs (XYZ option)....................................................................................................................................................8
Center tap...................................................................................................................................................................................... 8
Output impedance.....................................................................................................................................................................9
Product installation Dimensions and mounting.........................................................................................................................................................10
Connector pin assignments.......................................................................................................................................................11
Mating connector details............................................................................................................................................................11
Machine wiring guidelines......................................................................................................................................................... 12
Joystick safety critical functions............................................................................................................................................... 12
Output Noise................................................................................................................................................................................... 13
Magnetic immunity.......................................................................................................................................................................13
Supply voltage................................................................................................................................................................................ 13
Product specifications Mechanical characteristics..........................................................................................................................................................14
Electrical characteristics...............................................................................................................................................................15
Environmental characteristics...................................................................................................................................................15
Technical Information
JS2000 Joystick
Contents
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Description
The JS2000 contactless sensor joystick is a compact device designed for precision fingertip control
applications where safety and long, trouble-free life are primary requirements. The compact design is
ideal for mounting in low clearance locations such as seating armrests and chest packs. It is suitable for
installation in the harsh environments of today’s mobile machine operating environment.
This joystick is available with one, two or three axis of control and can accommodate a variety of grips
including push-button switch versions.
Features and options
•Redundant sensors
•Contactless Hall effect sensing
•One, two or three axis control
•Multiple gate options
•Spring return to center
•Compact size
•Low operating forces
•Easy installation
•Operating life > 15 M operations
•IP 65 sealing above panel
•CE approved
•Multiple grip options, including twist Z axis
Technical Information
JS2000 Joystick
Overview
4 | ©Danfoss | May 2017 520L0876 | BC00000073en-US0102

The product configuration model code specifies particular features when ordering the JS2000. The model
code begins with the product family name and the remaining fields are filled in to configure the product
with the desired features.
Model code summary
Product configuration model code
A B C D E F G
J S 2 0 0 0 X Y P P P P O 2 5 E 5 S P
A—Product series
Code Description
JS2000 Series JS2000 Joystick
B—Single or dual axis options
Code Description
X Single axis
XY Dual axis
C—Axis and sensor options
Code Description Axis option
PPOOO Dual sensor output—same sense X axis
PNOOO Dual sensor output—opposite sense X axis
PPPPO Dual sensor output—same sense each axis XY axis
PPNNO Dual sensor output—same sense X, opposite sense Y XY axis
PNPNO Dual sensor output—opposite sense each axis XY axis
POPOP Single sensor output—same sense each axis XYZ axis
PONOP Single sensor output—same sense X and Z, opposite
sense Y XYZ axis
PONON Single sensor output—same sense Y and Z, opposite
sense X XYZ axis
NONON Single sensor output—opposite sense each axis XYZ axis
D—Output span
Code Description Axis Option
40 0.5 to 4.5 V DC nominal X and XY
Technical Information
JS2000 Joystick
Product configuration model code
©Danfoss | May 2017 520L0876 | BC00000073en-US0102 | 5

E—Grip options
Code Description Axis Option
K1 Standard tapered grip X and XY
EErgonomic grip X ,XY, XYZ
E1 - E5
E1 Ergonomic grip w/ black push button X, XY, XYZ
E2 Ergonomic grip w/ red push button X, XY, XYZ
E3 Ergonomic grip w/ green push button X, XY, XYZ
E4 Ergonomic grip w/ yellow push button X, XY, XYZ
E5 Ergonomic grip w/ blue push button X, XY, XYZ
SStraight grip X and XY
Technical Information
JS2000 Joystick
Product configuration model code
6 | ©Danfoss | May 2017 520L0876 | BC00000073en-US0102

E—Grip options (continued)
Code Description Axis Option
S1 - S5
S1 Straight grip w/ black push button X and XY
S2 Straight grip w/ red push button X and XY
S3 Straight grip w/ green push button X and XY
S4 Straight grip w/ yellow push button X and XY
S5 Straight grip w/ blue push button X and XY
F—Gate options
Code Description Axis Option
1 Single axis X
R Round XY, XYZ
S Square XY, XYZ
D Diamond XY, XYZ
C Cross X XY, XYZ
P Plus + XY, XYZ
Plus +
Code P
Cross x
Code C
Diamond
Code D
Square
Code S
Round
Code R
Single axis
Code 1
Switch color option
Code Button
1 Black
2 Red
3 Green
4 Yellow
5 Blue
G—Guided or non-guided option
Code Description Axis Option
N Non-guided feel X, XY, XYZ
P Guided feel XY, XYZ
Technical Information
JS2000 Joystick
Product configuration model code
©Danfoss | May 2017 520L0876 | BC00000073en-US0102 | 7

Output sense (direction)
The dual outputs from any JS2000 joystick can be configured in one of two possible ways. These are
designated within the joystick model code as same sense (P) or opposite sense (N). Refer to the following
Output sense (direction) diagram for clarification.
The slopes at the lower end start at 20% of supply voltage range (Vs) and at the upper end finish at 80%
of Vs.
In the same sense configuration, the outputs of an axis can be directly compared to determine the
serviceability of the joystick. In the opposite sense configuration, the sum of the outputs from any axis
should be equal to the applied voltage.
Output sense (direction) diagram
kwa1392485224960
1 2
3
4
5
6
8
7
1Oposite sense 5Sum of outputs 1 and 2
2Same sense 6Output 1
3Maximum difference sum to
supply voltage 7Maximum difference between output 1 and 2
4Supply voltage 8Output 2
Dual JS2000 output signals (X and XY options)
Each joystick axis is equipped with two outputs and it is recommended that both outputs are
continuously compared to ensure that the difference does not exceed the maximum specified difference
plus an appropriate safety margin. In addition, machine movement should not be enabled until both
outputs from any one axis exceed the center threshold voltage plus a suitable safety margin (for example
twice the joystick center deadband).
The outputs in normal use should be within the limits 0.35 to 4.65 V DC. Any output significantly outside
of this range must be regarded as erroneous and appropriate safe action taken. A high value pull-up or
pull-down resistance should be added to the X and Y outputs such that in the unlikely event of a wire or
connector failure, the output will be pulled out of range.
Single outputs (XYZ option)
Where a joystick incorporating only a single sensor per axis is used to control safety critical functions, an
independent momentary action system enable switch should be provided.
Center tap
A center tap is provided as a means of verifying the integrity of the Vs at the joystick. Clearly a high
resistance or open circuit in either the Vs or ground connections will affect the joystick outputs. The
normal output at the center tap connection is 49.16 to 50.84% of Vs. A center tap output outside this
range indicates a fault in the supply to the joystick Hall sensors.
Technical Information
JS2000 Joystick
Product configuration model code
8 | ©Danfoss | May 2017 520L0876 | BC00000073en-US0102

Output impedance
Joystick outputs at the center position and the end of travel are specified with infinite load impedance or
zero current. The effect of adding finite load impedance will be to source or sink current through the
joystick output impedance. The voltage dropped through the joystick output impedance must be taken
into account when the system threshold voltages are being defined.
Technical Information
JS2000 Joystick
Product configuration model code
©Danfoss | May 2017 520L0876 | BC00000073en-US0102 | 9

Dimensions and mounting
Mounting dimensions in millimeters [inches]
65.0
[2.559]
6.3
[0.248]
Ø42.0 [Dia 1.654]
35.0
[1.378]
35.0
[1.378]
Ø3.5 [Dia 0.138]
in four places
78.0
[3.071]
78.0
[3.071]
71.0
[2.795]
71.0
[2.795]
47.5 [1.87]
kwa1392485256163
47.5
[1.87]
31.0
[1.22]
Forward
Reverse
Forward
Left
Right
K1 Grip S Grip S1 - S5 Grip E Grip E1 - E5 Grip
1
2
1Optional boot protector supplied on K1 only
2Flange dimension 44.3 [1.744] square (with trim plate removed)
4 off through holes Ø3.3 [Dia 0.13], countersunk on top surface
Technical Information
JS2000 Joystick
Product installation
10 | ©Danfoss | May 2017 520L0876 | BC00000073en-US0102

Connector pin assignments
Bottom view of joystick connector
1
3
5
7
2
4
6
8
Notch
kwa1392485263993
Pinout and wiring information
Pin XY Joystick XYZ Joystick
1 Supply voltage
2 Left/Right output 1 Left/Right output
3 Ground
4 Forward/Reverse output 1 Forward/Reverse output
5 Forward/Reverse output 2 5 V DC
6 Center tap
7 Left/Right output 2 Z axis output
8 Switch output (NC if no switch)
C
Caution
Red lead on Danfoss mating connector kit is assigned to pin 8.
Mating connector details
Mating connector
Connector Ordering number
8-pin FCI Minitek 98414-F06-08U shrouded IDC header
8-pin FCI Minitek 89361-708 IDC connector
Mating connector assembly
Type Danfoss ordering number
Connector with 400 mm [15.75 in] ribbon cable 10102031
Technical Information
JS2000 Joystick
Product installation
©Danfoss | May 2017 520L0876 | BC00000073en-US0102 | 11

Machine wiring guidelines
•Protect wires from mechanical abuse, run wires in flexible metal or plastic conduits.
•Use 85˚ C (185˚ F) wire with abrasion resistant insulation and 105˚ C (221˚ F) wire should be
considered near hot surfaces.
•Use a wire size that is appropriate for the module connector.
•Separate high current wires such as solenoids, lights, alternators or fuel pumps from sensor and other
noise-sensitive input wires.
•Run wires along the inside of, or close to, metal machine surfaces where possible, this simulates a
shield which will minimize the effects of EMI/RFI radiation.
•Do not run wires near sharp metal corners, consider running wires through a grommet when
rounding a corner.
•Do not run wires near hot machine members.
•Provide strain relief for all wires.
•Avoid running wires near moving or vibrating components.
•Avoid long, unsupported wire spans.
•Ground electronic modules to a dedicated conductor of sufficient size that is connected to the
battery (-).
•Power the sensors and valve drive circuits by their dedicated wired power sources and ground
returns.
•Twist sensor lines about one turn every 10 cm (4 in).
•Use wire harness anchors that will allow wires to float with respect to the machine rather than rigid
anchors.
W
Warning
Unintended movement of the machine or mechanism may cause injury to the technician or bystanders.
The module will be powered up if battery voltage is applied to the module's output pin. To protect
against unintended movement, secure the machine.
C
Caution
Warranty will be voided if module is damaged.
Avoid significant current driven back through an output pin.
Joystick safety critical functions
For a system to operate safely it must be able to differentiate between commanded and uncommanded
inputs. Take steps to detect and manage joystick and system failures that may cause an erroneous
output.
For safety critical functions Danfoss recommends you use an independent momentary action system
enable switch. You can incorporate this switch into the joystick as an operator presence switch or can be
a separate foot or hand operated momentary switch. Disable all joystick functions that the joystick
controls when this switch is released.
Ensure the control system looks for the appropriate system enable switch input before the joystick is
displaced from its neutral position. Enable functions only after receiving this input.
Applications using CAN joysticks should continuously monitor for the presence of the CAN messages on
periodic basis. Messages are to be checked frequently enough for the system or operator to react if the
CAN messages lose priority or are no longer received.
Technical Information
JS2000 Joystick
Product installation
12 | ©Danfoss | May 2017 520L0876 | BC00000073en-US0102

Output Noise
The JS2000 incorporated Hall effect sensors to detect the position of each of the joystick axes. A side
effect of the use of these sensors is electrical noise superimposed on the output signal, nominally 20 mV
peak to peak. The application program can filter out this noise.
Magnetic immunity
The use of the JS2000 in close proximity to sources of high magnetic fields is not recommended.
Supply voltage
The JS2000 is designed to operate from a regulated 5 V DC ± 0.5 V DC supply that is free from transients.
Joystick outputs are ratiometric and are therefore a function of the input voltage.
Technical Information
JS2000 Joystick
Product installation
©Danfoss | May 2017 520L0876 | BC00000073en-US0102 | 13

Mechanical characteristics
XY Axis
Shaft operation force (applied at top of grip)
Breakout 1 N (0.22 lbf) nominal
Operating 2 N (0.45 lbf) nominal, full deflection
Maximum allowable 300 N (67.44 lbf) XY option,
195 N (43.84 lbf) XYZ option
Shaft mechanical angle
Single axis option ± 20° forward/reverse
Round gate, XY option ± 20°
Square and Diamond gate, XY
option
± 20° to corners, ± 14° to flats
Cross and plus gate, XY option ± 20° at extent of axes
Expected life
Expected life 15 M operations
Weight
Weight 90 g (0.20 lb) base without grip
Z Axis
Operating torque
Breakout 0.04 N.m (0.03 ft.lb)
Operating 0.06 N.m (0.04 ft.lb)
Maximum allowable 1.0 N.m (0.74 ft.lb)
Mechanical angle
Mechanical angle ± 20°
Expected life
Expected life 5 M operations
Technical Information
JS2000 Joystick
Product specifications
14 | ©Danfoss | May 2017 520L0876 | BC00000073en-US0102

Electrical characteristics
Electrical
Sensor type Hall effect
Resolution Infinite
Supply voltage range (Vs) 5 V DC ± 0.5 V DC, regulated
Over voltage, maximum 15 V DC
Reverse voltage, maximum 14.5 V DC
Output voltage range
X and XY, ± 40% span
Nominal 0.5 to 4.5 V DC
Output voltage range
XYZ, ± 25% span
Nominal 1.1 to 3.0 V DC
Output impedance 100 Ω each axis
Center tap voltage (no load) 50% Vs ± 1%
Center tap impedance 1.1 kΩ
Return to center voltage (no load) X and Y axis—within ± 60 mV of Vs/2 at 20°C (68°F), ± 73 mV over full
temperature range
Z axis—within ± 100 mV of Vs/2 @ 20°C (68°F), ± 100 mV over full
temperature range
Current consumption 17.5 mA, nominal
Output sense, XY axis The twin outputs of the XY axis can be independently selected to be rising
together in the same direction (PP) or opposed (PN).
Output sense, Z axis The three axis option can only provide a single output per axis.
Environmental characteristics
Environmental
Operating temperature -25°C (-13°F) to 70°C (158°F)
Storage temperature -40°C (-40°F) to 70°C (158°F)
Ingress Protection (IP) rating IP 65, above panel
EMC immunity level 60 V/m (25 MHz to 1 GHz, 1 kHz sine wave modulation)
EMC emissions level Complies with EN50081-1 (1992), 30 MHz to 1 GHz
ESD immunity level ±8 kV Contact discharge; 15 kV air discharge (10 discharges)
Technical Information
JS2000 Joystick
Product specifications
©Danfoss | May 2017 520L0876 | BC00000073en-US0102 | 15

Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and
electronic components. We specialize in providing state-of-the-art technology and solutions
that excel in the harsh operating conditions of the mobile off-highway market. Building on
our extensive applications expertise, we work closely with our customers to ensure
exceptional performance for a broad range of off-highway vehicles.
We help OEMs around the world speed up system development, reduce costs and bring
vehicles to market faster.
Danfoss – Your Strongest Partner in Mobile Hydraulics.
Go to www.powersolutions.danfoss.com for further product information.
Wherever off-highway vehicles are at work, so is Danfoss. We offer expert worldwide support
for our customers, ensuring the best possible solutions for outstanding performance. And
with an extensive network of Global Service Partners, we also provide comprehensive global
service for all of our components.
Please contact the Danfoss Power Solution representative nearest you.
Local address:
Danfoss
Power Solutions GmbH & Co. OHG
Krokamp 35
D-24539 Neumünster, Germany
Phone: +49 4321 871 0
Danfoss
Power Solutions ApS
Nordborgvej 81
DK-6430 Nordborg, Denmark
Phone: +45 7488 2222
Danfoss
Power Solutions (US) Company
2800 East 13th Street
Ames, IA 50010, USA
Phone: +1 515 239 6000
Danfoss
Power Solutions Trading
(Shanghai) Co., Ltd.
Building #22, No. 1000 Jin Hai Rd
Jin Qiao, Pudong New District
Shanghai, China 201206
Phone: +86 21 3418 5200
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products
already on order provided that such alterations can be made without changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
©Danfoss | May 2017 520L0876 | BC00000073en-US0102
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