Danfoss JS6000 User manual

Electrical Installation
Joystick
JS6000 Analog Output
powersolutions.danfoss.com

Revision history Table of revisions
Date Changed Rev
May 2017 Updated to Engineering Tomorrow design 0201
August 2015 Converted to Danfoss layout CA
October 2006 Various BA
May 2006 First edition AA
Electrical Installation
JS6000 Analog Output
2 | ©Danfoss | May 2017 BC00000013en-US | 0201

Literature references JS6000 Analog Output Output literature references...........................................................................................................4
Latest version of technical literature.........................................................................................................................................4
Product overview Product image................................................................................................................................................................................... 5
Theory of operation.........................................................................................................................................................................5
Electrical specifications.................................................................................................................................................................. 6
Electrical installation Pinout....................................................................................................................................................................................................7
Pin location....................................................................................................................................................................................7
Potentiometer sensor................................................................................................................................................................7
Hall effect sensor.........................................................................................................................................................................8
A-series grip.................................................................................................................................................................................. 8
WT/WN grip................................................................................................................................................................................ 10
MG grip.........................................................................................................................................................................................11
Joystick grip and Operator Presence switches wiring......................................................................................................12
Pin compatibility............................................................................................................................................................................ 12
Mating connector.......................................................................................................................................................................... 13
Electrical Installation
JS6000 Analog Output
Contents
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JS6000 Analog Output Output literature references
Literature title Description Literature number
JS6000 Joystick Base
Technical Information
Manual
Complete product electrical and
mechanical specifications 520L0760
JS6000 (1 axis) function
blocks User Manual Compliant function blocks set-up information 11007141
JS6000 (2 axis) function
blocks User Manual 11007142
JS6000 (3 axis) function
blocks User Manual 11007143
JS6000 (4 axis) function
blocks User Manual 11007144
Latest version of technical literature
Danfoss product literature is online at: http://powersolutions.danfoss.com/literature/
Electrical Installation
JS6000 Analog Output
Literature references
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Product image
JS6000 Analog Output Output
Theory of operation
JS6000 joysticks are general purpose mobile machine control joysticks. They are available in a Y and an
XY axis configuration and support three grip types.
JS6000 joysticks support two electrical output options: Analog and Controller Area Network (CAN).
JS6000 joysticks support two handle position measurement technology options: Potentiometer and Hall
effect. With either option, two independent sensors per axis measure handle position. Grip analog and
switch signals are hard-wired to the joystick base.
Two PLUS+1®Compliant JS6000 function blocks are available. One supports joysticks having analog
outputs and the second supports joysticks that have the CAN output option.
JS6000 joysticks with the analog output option have a number of independent direction switches that
indicate handle direction and null position. The PLUS+1®Compliant JS6000 function block does not use
these switches. The compliant function block algorithm uses input voltage to determine handle position,
direction and null position.
The compliant function block algorithm uses one sensor input per axis to determine handle direction and
null position. The algorithm does not compare the dual sensor signals.
The PLUS+1®Compliant function block requires that the JS6000 joystick base be supplied with 5 Vdc
regulated sensor power provided by a PLUS+1®control device. JS6000 joysticks with the analog option
may be ordered with one of two output ranges: 25% to 75% of supply voltage or 10% to 90% of supply
voltage. The 10% to 90% of supply voltage output range must be selected when using the PLUS+1®
Compliant JS6000 function block.
Electrical Installation
JS6000 Analog Output
Product overview
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Electrical specifications
JS6000 potentiometer sensor with analog output
Supply voltage (Vs) < 36 Vdc
Maximum survival voltage 36 Vdc
Maximum wiper current 5 mA
Maximum load current 200 mA resistive
Center tap/switch alignment Within 0.5˚
Potentiometer electrical angle ± 18˚
Center tap angle ± 2.5˚
Insulation resistance at 50 Vdc > 50 MΩ
Potentiometer output options
Minimum voltage
(% Vs)
Maximum voltage
(% Vs)
Switch track angle
(°)
Resistance (KΩ) Model code order
character
10 ± 2 90 ± 2 ± 1.5 1.6 to 2.4 RR
25 ± 2 75 ± 2 ± 1.5 2.2 to 3.6 QQ
10 ± 2 90 ± 2 ± 5 1.6 to 2.4 SS
25 ± 2 75 ± 2 ± 5 2.2 to 3.6 TT
Dual potentiometer output
Minimum voltage
(% Vs)
Maximum voltage
(% Vs)
Switch track angle
(°)
Resistance (KΩ) Model code order
character
10 ± 2 90 ± 2 ± 1.5 1.6 to 2.4 UU
JS6000 Hall effect sensor with analog output
Supply voltage (Vs) 5 ± -0.5 Vdc
Maximum survival supply voltage 5 Vdc
Maximum current draw (base only) 90 mA
Minimum output voltage 6% to 14% Vs
Center voltage 48% to 52% Vs
Maximum output voltage 86% to 94% Vs
Electrical Installation
JS6000 Analog Output
Product overview
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Pinout
W
Warning
Unintended movement of the machine or mechanism.
May cause injury to the technician or bystanders.
Secure the machine or disable the mechanism while servicing.
JS6000 base and grip pinout specifications are a function of joystick base measurement sensor type and
electrical output (analog or CAN). For joysticks with analog output, the pinout assignments for the 12 and
16 pin connectors depend on whether a potentiometer or Hall sensor is used to measure the position of
the joystick shaft. If a potentiometer sensor is used, the 12 pin connector is used for grip outputs. If a Hall
sensor is used, the 16 pin connector is used for grip outputs. Pins 13 through 16 are not used.
Pin location
Pin 1
Pin 9
Pin 7
Pin 1
Pin 1
Pin 5
16 pin
12 pin
8 pin
Potentiometer sensor
Potentiometer sensor pinout
16 pin connector, shaft position output 8 pin connector, redundant sensor output
Pin Function Pin Function
1 N/O signal Y-axis direction switch forward 1 Second Y axis + supply voltage
2 N/O signal X-axis direction switch center 2 Second Y-axis center tap + supply voltage
3 X-axis ground 3 Second Y-axis position signal
4 X-axis position signal 4 Second Y-axis ground
5 X-axis + supply voltage 5 Second X-axis + supply voltage
6 X-axis center tap + supply voltage 6 Second X-axis position signal
7 X-axis direction switches + supply voltage 7 Second X-axis center tap + supply voltage
8 N/O signal X-axis direction switch left 8 Second X-axis ground
9 Y-axis ground
10 Y-axis position signal
11 Y-axis + supply voltage
12 Y-axis center tap + supply voltage
13 Y-axis direction switches + supply voltage
14 N/O signal Y-axis direction switch back
15 N/O signal X-axis direction switch right
16 N/O signal Y-axis direction switch center
Electrical Installation
JS6000 Analog Output
Electrical installation
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Hall effect sensor
Hall effect sensor pinout
12 pin connector, shaft position output 8 pin connector, microswitch and directional switch
output
Pin Function Pin Function
1 Hall 3 and 4 5 Vdc + supply 1 Common (joystick forward)
2 Hall 3 and 4 ground/0 volts 2 Forward switch output
3 Hall 1 and 2 5 Vdc + supply 3 Backward switch output
4 Hall 1 and 2 ground/0 volts 4 Common (joystick backward)
5 Hall 3 forward/backward output 5 Common (switch left)
6 Hall 2 left/right output 6 Left switch output
7 Hall 4 left/right output 7 Right switch output
8 Hall 1 forward/backward output 8 Common (switch right)
9 Not connected
10 Not connected
11 Not connected
12 Not connected
A-series grip
A-series pin assignments for both 12 and 16 pin connections.
•Pins 13 to 16 are not used on the 16 pin connector
•Blank = Pin not used
Refer to JS1000/JS6000 Joystick Grips Technical Information, 520L0872 for A-series grip option code
descriptions.
A-series grip pinout
A-Series
Option
Code
Pin number
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
A0RT Switch
out R
Switch
out R
Top
switch
Center tap V+ VoutR V- Common
A100 PB1 Common
A10T PB1 Top
switch
Common
A10D PB1 Operator
presence
Common Operator
presence
A10B PB1 Top
switch
Operator
presence
Common Operator
presence
A1L0 Switch
out L
Switch
out L
PB1 VoutL Center tap V+ V- Common
A1R0 PB3 Switch
out R
Switch
out R
Center tap V+ VoutR V- Common
A1H0 Switch
out H
PB2 Switch
out H
VoutH Center top V+ V- Common
A1LD Switch
out L
Switch
out L
PB1 VoutL Center tap V+ Operator
presence
V- Common Operator
presence
A1RD PB3 Switch
out R
Switch
out R
Center tap V+ Operator
presence
VoutR V- Common Operator
presence
Electrical Installation
JS6000 Analog Output
Electrical installation
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A-series grip pinout (continued)
A-Series
Option
Code
Pin number
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
A1HD Switch
out H
PB2 Switch
out H
VoutH Center top V+ Operator
presence
V- Common Operator
presence
A1RT PB3 Switch
out R
Switch
out R
Top
switch
Center tap V+ VoutR V- Common
A1LT Switch
out L
Switch
out L
PB1 VoutL Center tap V+ Top
switch
V- Common
A1RB PB3 Switch
out R
Switch
out R
Top
switch
Center tap V+ Operator
presence
VoutR V- Common Operator
presence
A1LB Switch
out L
Switch
out L
PB1 VoutL Center tap V+ Operator
presence
Top
switch
V- Common Operator
presence
A200 PB3 PB2 Common
A20T PB3 PB2 Top
switch
Common
A20D PB3 PB2 Operator
presence
Common Operator
presence
A20B PB3 PB2 Top
switch
Operator
presence
Common Operator
presence
A2L0 Switch
out L
Switch
out L
PB2 PB1 VoutL Center tap V+ V- Common
A40T PB4 PB3 PB2 PB1 Top
switch
Common
A40D PB4 PB3 PB2 PB1 Operator
presence
Common Operator
presence
A40B PB4 PB3 PB2 PB1 Top
switch
Operator
presence
Common Operator
presence
A500 PB4 PB3 PB2 PB1 PB5 Common
A50D PB4 PB3 PB2 PB1 PB5 Operator
presence
Common Operator
presence
A50B PB4 PB3 PB2 PB1 Top
switch
Operator
presence
PB5 Common Operator
presence
A50T PB4 PB3 PB2 PB1 Top
switch
PB5 Common
A600 PB4 PB3 PB2 PB1 PB5 PB6 Common
A60D PB4 PB3 PB2 PB1 PB5 Operator
presence
PB6 Common Operator
presence
A60B PB4 PB3 PB2 PB1 Top
switch
PB5 Operator
presence
PB6 Common Operator
presence
A60T PB4 PB3 PB2 PB1 Top
switch
PB5 PB6 Common
Electrical Installation
JS6000 Analog Output
Electrical installation
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WT/WN grip
Refer to JS1000/JS6000 Joystick Grips Technical Information, 520L0872 for WT/WN grip details.
12 pin connector WT/WN grip pinout
Pin Function
1 Switch position 2
2 Operator presence switch
3 Operator presence switch
4 Switch position 1
5 Switch position 4
6 Switch position 3
7 Not used
8 Not used
9 Not used
10 Not used
11 Common
12 Not used
16 pin connector WT/WN grip pinout
Pin Function
1 Switch position 2
2 Operator presence switch
3 Operator presence switch
4 Switch position 1
5 Switch position 2
6 Switch position 3
7 Not used
8 Not used
9 Not used
10 Not used
11 Common
12 Not used
13 Not used
14 Not used
15 Not used
16 Not used
Electrical Installation
JS6000 Analog Output
Electrical installation
10 | ©Danfoss | May 2017 BC00000013en-US | 0201