Datakom DKG-116 User manual

DKG-116 User Manual V-03 (30.03.2011)
DKG-116 MANUAL AND
REMOTE START UNIT
The DKG-116 is a low cost
gasoline/diesel genset control unit
designed to start and stop a genset both
manually and remotely.
The manual control is made using RUN
and STOP pushbuttons on the front
panel. The remote control is made via
REMOTE START input signal.
When RUN button is pressed or a Remote
Start signal arrives, the engine will be
cranked up to 3 times. When it runs, the
crank relay will be immediately deactivated
and after Holdoff timer delay, fault
checking will be enabled. When the engine
is running, if a fault condition is detected
then the engine is shutdown immediately
and the unit indicates the source of the
failure through related alarm led.
If the Remote Start signal disappears or
the STOP button is pressed or the genset
will immediately stop.
The MENU button selects display
parameter scroll and allows program
mode entry and lamp test functions.
The total engine run hours is kept in a
tamper-proof non-erasable memory which
is not affected by power failures.
Generator Volts: L1-N, L2-N, L3-N
Generator Volts: L1-L2, L2-L3, L3-L1
Generator Frequency
Battery Voltage
Auxiliary output (negative pulling).
Magnetic pickup input.
Both Manual and remote control
Generator protection
Built in alarms and warnings
Remote Start operation available
True RMS measurements
Tamper-proof engine hours display
Field adjustable parameters
High current Fuel and Crank outputs
Optional auxiliary output
Optional magnetic pickup input
Digital inputs: 4
Survives cranking dropouts
Sealed front panel
Standard panel dimensions: 96x48mm
Plug-in connection system
FEATURES
OPTIONS
MEASUREMENTS
DESCRIPTION

DKG-116 User Manual V-03 (30.03.2011)
Circuit breakers must be connected serially to BAT+, PHASE-L1, PHASE-L2 and PHASE-
L3 terminals, in close proximity of the unit.
Fuses must be of fast type with a maximum rating of 6A.
Disconnect all power before working on equipment .
When the genset is running, do not touch terminals.
Do not try to clean the device with solvent or the like. Only clean with a dump cloth.
Verify correct terminal connections when wiring.
Electrical equipment should be serviced only by competent service personnel. No
responsibility is assured by the manufacturer or any of its subsidiaries for any
consequences arising out of the use of this material.
Only for front panel mounting.
Failure to follow below instructions will result in death or
serious injury.
CONNECTION DIAGRAM
PRECAUTIONS FOR INSTALLATION AND SAFE USE

DKG-116 User Manual V-03 (30.03.2011)
The unit offers 12 programmable parameters listed below.
NO
SYMBOL
RANGE
FACTORY
SET
DESCRIPTION
1
70-500 V
170 V
Low AC voltage shutdown limit
2
70-500 V
300V
High AC voltage shutdown limit
3
0-1000
50
MPU crank cut frequency divided by 4
4
0-1
0
Nominal frequency: 0=50Hz 1=60Hz
5
0-1
0
Oil input: 0=pressure switch 1=level switch
6
0-1
0
Fuel output type 0:Fuel 1:Stop
7
0-3
0
Relay 3 function
0:Alarm 1:Choke 2:Stop 3:Preheat
8
0-15 sec
0
Choke timer in seconds
9
0-15 sec
10
Preheat timer in seconds
10

0-7
0
Connection topology:
0=1phase 1=2phases 2=3 phases 3=3 phases ,
center tapped delta (voltage checks on first 2
phases only)
4..7= same as 0..3, but voltages are not
displayed
11
0-15 sec
5
Under/over voltage delay timer
12

-
-
Phase L1-N calibration value
13

-
-
Phase L2-N calibration value
14

-
-
Phase L3-N calibration value
The program mode is entered by long-pressing the MENU button. Each depression of the MENU
button will switch to the next parameter.
Another long press will enable the lamp test mode. Then any depression of MENU button will return
the display to normal mode.
If no key is pressed, then the unit will return to normal display mode with a delay.
1- When genset is in off mode; press MENU button for 5 sec to
enter program mode and display the Low AC Voltage limit.
2- Press RUN or STOP buttons until requested value is displayed.
3- Press MENU button for saving the Low AC Voltage limit and
displaying the next program parameter.
4- Press RUN or STOP buttons until requested value is displayed.
5- Press MENU button for saving the parameter and displaying
the next parameter.
6- Repeat steps 4 and 5 as required.
7- Any time on settings, press MENU button for 3 sec. to exit from
program mode.
Both ‘High Temperature’ and ‘Emergency Stop’ inputs must be connected
to ‘Battery negative’ prior to enter the programming mode.
PROGRAMMING
MENU
RUN
N
STOP
MENU
RUN
N
STOP
MENU
RUN
N
STOP

DKG-116 User Manual V-03 (30.03.2011)
Alternator voltage: 15 to 300 V-AC (Ph-N)
Alternator frequency: 50 or 60 Hz nominal.
Measurement Accuracy: 0.5% + 1 digit
Overspeed: nominal frequency + 14%
(+24% overshoot)
Underspeed: 30 Hz
Crank time: 10 sec.
Crank rest: 10 sec.
Crank attempts: 3
Stop timer: 10 sec.
Holdoff timer: 10 sec.
DC Supply Range: 9.0 to 16.0 V-DC
Cranking dropouts: survives 0 V for 100ms.
Typical Standby Current: 12mA-DC (display off)
Maximum Operating Current: 130 mA-DC
Fuel and Crank outputs: 10A @ 12V-DC
Auxiliary Output: 1A @ 12V-DC (negative pulling
protected semiconductor output)
Magnetic pickup Input: 1.5 to 30Vpp
Operating temp.: -40°C (-40°F) to 80 °C (176°F).
Maximum humidity: 95% non-condensing.
Dimensions: 102 x 55 x 40 mm (WxHxD)
Packed weight: 140 g
Case Material: High Temp. ABS/PC (UL94-V0)
IP Protection: IP65 (front panel), IP30 (rear)
Conformity (EU directives)
-2006/95/EC (low voltage)
-2004/108/EC (EMC)
Norms of reference:
EN 61010 (safety requirements)
EN 61326 (EMC requirements)
In order to control
diesel engines,
connect a conductive
wire to between
terminals 1 and 3.
Pieces per Package: 24
Package Size: 280 x 170 x 215mm (LxWxH)
Package Weight: 3.6 kg
DATAKOM Electronics Ltd.
Tel: [phone] Fax: [phone] e-mail: d[email protected] http: www.datakom.com.tr
PACKAGING INFORMATION
PANEL CUTOUT DIMENSIONS
DIESEL ENGINE SELECTION
TECHNICAL SPECIFICATIONS
44mm
92mm