Datalogic VLASE IR 1109-1 42 Series User manual

VLASE™ IR
USER MANUAL
InfraRed Laser Marker

Datalogic S.r.l.
Via S. Vitalino, 13
40012 Calderara di Reno (BO)
Italy
Tel. [phone]
Fax [phone]
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Disclaimer
Datalogic has taken reasonable measures to provide information in this manual that is complete and accu-
rate, however, Datalogic shall not be liable for technical or editorial errors or omissions contained herein,
nor for incidental or consequential damages resulting from the use of this material. Datalogic reserves the
right to change any specification at any time without prior notice.
Trademarks
Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many countries, including
the U.S.A. and the E.U.
Vlase, Arex, Eox, Violino and Lighter Suite are trademarks of Datalogic S.p.A. and/or its affiliates. All other
trademarks and brands are property of their respective owners.

USER MANUAL iii
TABLE OF CONTENTS
PREFACE .................................................................................................................VII
About this Manual .......................................................................................................... vii
Manual Conventions .......................................................................................................................... vii
Technical Support ......................................................................................................... viii
Support Through the Website .......................................................................................................... viii
Reseller Technical Support .............................................................................................................. viii
CHAPTER 1. INTRODUCTION.....................................................................................1
About the Laser Marker ................................................................................................... 1
Model Description ............................................................................................................ 2
CE Compliance .................................................................................................................2
FCC Compliance ............................................................................................................... 3
EAC Compliance ...............................................................................................................3
Laser Standards ...............................................................................................................3
Overview .........................................................................................................................4
Main features: ......................................................................................................................................4
Operation of a Laser Marker with Galvometric Scanning .................................................................5
Marking Software ................................................................................................................................5
Important Warnings ......................................................................................................... 6
CHAPTER 2. INSTALLATION .....................................................................................7
Unpacking ....................................................................................................................... 7
Contents of the packaging ................................................................................................ 8
On moisture condensation ................................................................................................ 9
Note on moisture condensation .........................................................................................................9
If moisture condensation occurs ........................................................................................................9
How to avoid moisture condensation ................................................................................................9
Fixing and positioning .................................................................................................... 10
Control rack installation ................................................................................................. 11
Horizontal installation .......................................................................................................................11
Vertical installation ...........................................................................................................................12
Control rack mounting screws length ..............................................................................................12
Resonator installation .................................................................................................... 13
Rsonator mounting screws length ...................................................................................................13
Iinstallation environment ................................................................................................ 14
Control Rack ......................................................................................................................................14
Resonator ..........................................................................................................................................15
Fume / Dust extractor .................................................................................................... 16
CHAPTER 3. TECHNICAL SPECIFICATIONS.............................................................. 17
Technical Characteristics ................................................................................................ 17
Product Description ........................................................................................................ 19
Resonator ..........................................................................................................................................19
Control Rack .................................................................................................................. 20
Marking Area Specification ............................................................................................. 21
Connectors Specifications ............................................................................................... 23
Interlock .............................................................................................................................................23
Control Rack back panel connector .........................................................................................23

CONTENTS
iv VLASE™ IR
Plug connector ..........................................................................................................................24
Muting device ............................................................................................................................24
Interlock Out ......................................................................................................................................25
Control Rack back panel connector .........................................................................................25
Plug Connector .........................................................................................................................26
Command Box (laser control) ..........................................................................................................27
Control rack back panel connector ..........................................................................................27
Muting Device ............................................................................................................................29
Axes (I/O Control) ..............................................................................................................................30
Control rack back panel connector ..........................................................................................30
RS232 (COM3) ...................................................................................................................................32
Control rack back panel connector ..........................................................................................32
Encoder ..............................................................................................................................................33
Control rack back panel connector ..........................................................................................33
Photocell ............................................................................................................................................33
Control rack back panel connector ..........................................................................................33
Input/Output specifications ..............................................................................................34
Digital Input .......................................................................................................................................34
Digital Output ....................................................................................................................................34
Laser Marker State ........................................................................................................35
Normal Operation States ..................................................................................................................35
Error States .......................................................................................................................................35
Warning State ....................................................................................................................................35
Control the Laser Marker States ......................................................................................................36
Key and Eneable Selector mode ..............................................................................................36
Command Box mode ................................................................................................................36
Timing Diagrams ............................................................................................................37
Turning On sequence ........................................................................................................................37
Marking control signals behavior .....................................................................................................37
MARVIS™ I/O signals behavior .........................................................................................................38
Axes I/O signals behavior .................................................................................................................38
Lighter™ Suite marking software ....................................................................................39
CHAPTER 4. SET UP............................................................................................... 41
Connections ...................................................................................................................41
Fan installation ..................................................................................................................................41
Connecting Command Box cable .....................................................................................................42
Connecting Interlock cable ...............................................................................................................43
Connecting Interlock Out connector .................................................................................................44
Connecting the Optical Fiber to the control rack .............................................................................44
Connecting the Opical Fiber on the resonator .................................................................................47
Connecting Radiofrequency cable ....................................................................................................49
Connecting MDR cable ......................................................................................................................50
Connecting Resonator cable .............................................................................................................51
Connecting Fan cable ........................................................................................................................52
Connecting Power Supply cable .......................................................................................................52
Connecting the Earth Ground ...........................................................................................................53
Local Mode Control connections ......................................................................................................54
Remote Mode Control connection ....................................................................................................55
F-Theta scan lens protection cap removal ......................................................................................56
CHAPTER 5. USE AND OPERATION ......................................................................... 57
First time boot ...............................................................................................................58
Turning on sequence ......................................................................................................59
Sequence using Key and Enable Selectors ......................................................................................59
Sequence Using Command Box .......................................................................................................62
CHAPTER 6. CUSTOMIZE THE LASER MARKER SOFTWARE...................................... 65
Change o.s. language and keyboard layout ......................................................................65
Change the LAN configuration and IP address ..................................................................68
Change the video setting .................................................................................................71

CONTENTS
USER MANUAL v
Remote desktop connection ............................................................................................ 73
CHAPTER 7. ACCESSORIES.....................................................................................75
Control Box ................................................................................................................... 75
Remote Start Foot Switch ............................................................................................... 76
I/O interface ..................................................................................................................76
MARVIS™ Add-on .......................................................................................................... 77
MARVIS™ LED Ring Light ID 50mm - White ...................................................................................77
Starter Kit for Marking On the Fly (MOF) ......................................................................... 78
Fume Extractor .............................................................................................................. 78
CHAPTER 8. TECHNICAL SUPPORT ......................................................................... 79
Seals ............................................................................................................................. 79
Maintenance .................................................................................................................. 80
F-Theta scan lens cleaning procedure .............................................................................................80
Air filter cleaning procedure .............................................................................................................81
Troubleshooting ............................................................................................................. 82
List of warning and error states .......................................................................................................82
List of problems related to laser marker states .............................................................................83
List of most common problems .......................................................................................................83
Remote Assistance ......................................................................................................... 86
APPENDIX A. LABELS............................................................................................87
Labels ........................................................................................................................... 87
Positioning of external labels .......................................................................................... 89
Positioning of labels on the control rack: ........................................................................................89
Positioning of labels on the resonator: ............................................................................................90
APPENDIX B. SAFETY CONSIDERATION ACCORDING TO EN ISO 13489-1:2008 ........ 91
Performance level (PL) .................................................................................................. 91
Application example ..........................................................................................................................92
Example automatic production line ..................................................................................................92
Vlase™ safety logic details for automatic production line ......................................................94
Safety functions of Vlase™ ............................................................................................. 95
APPENDIX C. LASER SAFETY .................................................................................96
Laser radiation .............................................................................................................. 98
Absorption of laser radiation .......................................................................................... 99
Classification and danger level ..................................................................................... 100
Degree of risk with radiation viewing conditions ............................................................ 100
Direct viewing of the laser beam ....................................................................................................100
Viewing of a laser reflected beam ..................................................................................................101
Viewing of direct laser beam from a fiber output ..........................................................................101
Viewing of scattered laser beam ....................................................................................................101
N.O.H.D. determination and O.D. of protection goggles .................................................. 102
Accidental vision of the reflected laser radiation ...........................................................................103
Filter scale index of the protection goggles ...................................................................................103
Eyes and skin risks ...................................................................................................... 103
General safety regulations ............................................................................................ 103
Other risks .................................................................................................................. 104
APPENDIX D. USING MARKING SOFTWARE........................................................... 105
How to create and edit graphics layout .......................................................................... 105
How to test and mark layout ......................................................................................... 107
How to use Command Box signals to mark layout .......................................................... 109
Thermalization and suppression of giant pulses ............................................................. 111
APPENDIX E. MARKING SOFTWARE UPGRADE...................................................... 114
How to update the marking software ............................................................................. 114

CONTENTS
vi VLASE™ IR
APPENDIX F. RECOVER THE LASER MARKER ....................................................... 120
Overview .....................................................................................................................120
How to recover the laser marker ...................................................................................120
Recover the system: .......................................................................................................................120
Initialize the Hardware ....................................................................................................................123
Customize the marking software ...................................................................................................124
APPENDIX G. MECHANICAL DRAWINGS ............................................................... 125
Control Rack ................................................................................................................126
Resonator ....................................................................................................................127

USER MANUAL vii
PREFACE
ABOUT THIS MANUAL
This User Manual (UM) is provided for users seeking advanced technical information,
including connection, programming, maintenance and specifications. The Quick Refer-
ence Guide (QRG) and other publications associated with this product can be down-
loaded free of charge from the website listed on the back cover of this manual.
Manual Conventions
The following conventions are used in this document:
The symbols listed below are used in this manual to notify the reader of key issues or
procedures that must be observed when using the reader:
NOTE
Notes contain information necessary for properly diagnosing, repairing and
operating the reader.
CAUTION
The CAUTION symbol advises you of actions that could damage equipment
or property.
WARNING
The WARNING symbol advises you of actions that could result in harm or
injury to the person performing the task.

PREFACE
viii VLASE™ IR
TECHNICAL SUPPORT
Support Through the Website
Datalogic provides several services as well as technical support through its website. Log
on to (www.datalogic.com).
For quick access, from the home page click on the search icon , and type in the name of
the product you’re looking for. This allows you access to download Data Sheets, Manu-
als, Software & Utilities, and Drawings.
Hover over the Support & Service menu for access to Services and Technical Support.
Reseller Technical Support
An excellent source for technical assistance and information is an authorized Datalogic
reseller. A reseller is acquainted with specific types of businesses, application software,
and computer systems and can provide individualized assistance.

USER MANUAL 1
CHAPTER 1
INTRODUCTION
ABOUT THE LASER MARKER
Information included in this manual is intended for a qualified installer able to inte-
grate the laser marker into a system, complying with all the protection features
required by international rules and local legislations. Refer to the following sections
for further information.
This manual refers to VLASE™ IR laser markers, that is a Class 4 Laser Product.
In addition to being professionally trained in their role, personnel assigned to work with
laser marker must be informed and made acquainted with the risks inherent to invisible
and visible laser radiation. The operator is required to carefully read the section of the
manual concerning safety instructions as well as the sections related to matters falling
under her/his responsibility.
NOTE
CAUTION
Datalogic shall not be held responsible for any non-conforming use of the
laser marker of its manufacture.
BEFORE INSTALLING AND USING THE LASER MARKER, CAREFULLY READ
THIS MANUAL.

INTRODUCTION
2 VLASE™ IR
MODEL DESCRIPTION
Vlase™ laser markers are described by their model number which indicates the charac-
teristics listed in the diagram below. Not all combinations are available. For a complete
list of combinations see the Models tab on the Product page of the website.
VLASE 1XX9-1X42
Nominal Power F-Theta scan lens
10 = 10W 3 = 160 S
20 = 20W 4 = 160L
6 = 254 S
7 = 254 L
9 = 100 L
A = 330 L
B = 420 L
CE COMPLIANCE
CE marking states the compliance of the product with essential requirements listed in
the applicable European directive. Since the directives and applicable standards are
subject to continuous updates, and since Datalogic promptly adopts these updates,
therefore the EU declaration of conformity is a living document. The EU declaration of
conformity is available for competent authorities and customers through Datalogic
commercial reference contacts. Since April 20th, 2016 the main European directives
applicable to Datalogic products require inclusion of an adequate analysis and assess-
ment of the risk(s). This evaluation was carried out in relation to the applicable points of
the standards listed in the Declaration of Conformity. Datalogic products are mainly
designed for integration purposes into more complex systems. For this reason it is under
the responsibility of the customer to do a new risk assessment regarding the final instal-
lation.
CAUTION
This is a Class A product. In a domestic environment this product may
cause radio interference in which case the user may be required to take
adequate measures.

FCC COMPLIANCE
USER MANUAL 3
FCC COMPLIANCE
Modifications or changes to this equipment without the expressed written approval of
Datalogic could void the permission to use the equipment.
This laser marker complies with PART 15 of the FCC Rules. Operation is subject to the
following two conditions: (1) this laser marker may not cause harmful interference, and
(2) this laser marker must accept any interference received, including interference
which may cause undesired operation.
This laser marker has been tested and found to comply with the limits for a Class A digi-
tal device, pursuant to part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in
a commercial environment. This laser marker generates, uses, and can radiate radio fre-
quency energy and, if not installed and used in accordance with the instruction manual,
may cause harmful interference to radio communications. Operation of this laser
marker in a residential area is likely to cause harmful interference in which case the user
will be required to correct the interference at his/her own expense.
EAC COMPLIANCE
Customs Union: this laser marker complies with CU Conformity certification; this allows
the Product to bear the Eurasian Mark of conformity.
LASER STANDARDS
This laser marker is classified as Class 4 Laser Product according to the following:
EU: EN60825-1
USA: 21 CFR 1040.10
China: GB7247-1
Datalogic, as manufacturer of laser products, provides a laser marker which is NOT
intended for immediate use, but it must be connected, by others, to other devices
which have the final aim of creating a laser processing system.
The final system manufacturer MUST ensure the safety of the laser processing machine
according to its standards including the risk-analysis, implementation of safety mea-
sures, certification and testing of safety measures and the production of adequate infor-
mation for use of the machine.
Datalogic is available for providing to the customers all the information in its possession
to help in complying with applicable standards.
WARNING
Use of controls or adjustments or performance of procedures other than
those specified herein may result in hazardous radiation exposure.

INTRODUCTION
4 VLASE™ IR
OVERVIEW
The Vlase™ laser marker features a control unit whose size is compatible with the stan-
dard 19" 2,5U in varnished steel, and a resonator whose compact dimensions make it
easy to integrate into a system that comprises safety devices required by applicable reg-
ulations, the management of marking signals and the customer's complementary mod-
ules, if any.
All laser marker connections are found on the rear of the rack: power supply, safety,
electrical signals, communication ports, patch cord to the scanner head, while the front
features key and enable command devices, status LED in addition to a USB connector for
the communication with the internal embedded controller.
Vlase™ belongs to the family of DPSS (Diode Pump Solid State) laser sources in the "end
pumped" and "Q-Switched" configuration.
The mechanical and electrical characteristics satisfy standardization and connectivity
needs of the industrial field, such as the new 19" rack and different solutions for laser
marker control.
The new laser marker control platform allows for an easy integration in industrial envi-
ronments and complies with the standard of the other Datalogic laser markers, with the
same philosophy implemented in Arex™.
Based on the optical layout of the Datalogic Violino™ laser source, the Vlase™ family
guarantees significant improvements in terms of performance thanks to the new laser
diode current and temperature controllers, developed by the Datalogic laboratories,
which shorten warm-up time and improve the stability of emitted laser power. The
operating temperature range has been extended to 5°- 40°C for its use in industrial envi-
ronments.
Main features:
• 100 to 240 V AC @ 50-60Hz Power Supply
• Operating Temperature Range extended to 40°C
• Fully integrated marking and system control
• Integrated PC embedded and marking software for stand-alone operation
• Ease of integration in industrial environments and maximum control compatibility
with other marking platforms (Arex™/Eox™)
• Integrated photocell and encoder connectors for Marking ON Fly (MOF) applica-
tions
• Unattended control of the system by LAN network or serial communication (RS232
protocol)
• Stable Marking process and high a beam quality (M²<2)
• Compact Design: 19" 2,5U rack
• High peak power (up to 60kW) and short pulse duration (<10ns)
• Beam Expander with various available magnifications
• Improved focus distance repeatability, thanks to new Beam Expander design
which guarantees higher beam collimation control
• Available cable lengths: 3m standard, other lengths available on request
• Simplified access to Laser Diode Module for fiber installation and Laser Diode
Module maintenance
• Dedicated software tool for laser parameter setting and diagnostics

OVERVIEW
USER MANUAL 5
Operation of a Laser Marker with Galvometric Scanning
During the marking the laser generates an invisible, high-energy infrared beam.
In order to obtain a more accurate focus, the laser beam is first enlarged using an optical
expansion system and then deflected by a scanning system consisting of two mirrors
mounted on galvanometric motors.
These mirrors deflect the beam in a controlled path along the X and Y axes; processing
of the product surface occurs by coordinating the movement of the two mirrors and the
turning on/off of the laser beam.
The deflected laser beam is focused by an F-Theta scan lens on the surface of the prod-
uct.
Generally speaking, the marking is carried out within the focus plane of the F-Theta scan
lens.
Marking Software
The Lighter™ marking software is preinstalled on the product.
NOTE
NOTE
Consult Lighter™ software user's manual for a proper use of the same.
If necessary, consult See “How to update the marking software” on
page 114., to upgrade the preinstalled software.

INTRODUCTION
6 VLASE™ IR
IMPORTANT WARNINGS
Access to the internal parts of the laser marker is allowed only to authorized personnel,
duly qualified and trained with regards to risks of optical and electrical nature.
Datalogic declines any and all responsibility for work carried out on active parts by
untrained or unauthorized personnel.
CAUTION
It is forbidden to change the intended use for which the product was
designed and developed.
Datalogic declines any and all responsibility for improper use of its laser
product.
CAUTION
The integration and use of this laser marker is customer responsibility.
CAUTION
Never expose reflecting surfaces to laser radiation!
The reflected laser beam may cause damage to laser marker.
CAUTION
Laser marking interacts with materials through, for example, a thermal
carbonization process which may lead to the emission of fumes, dust and
vapors.
Adequate fume/dust extractor and treatment must be provided by cus-
tomer!
WARNING
Marking PVC (or other plastic material) can cause the release of chlorine
gas which can be harmful to the laser operator and to the laser marker
itself. Always use adequate fume extractor during PVC and plastic mark-
ing.
CAUTION
It is the responsibility of the customer to install the laser marker in proper
safety condition!

USER MANUAL 7
CHAPTER 2
INSTALLATION
UNPACKING
Before installing or operating the laser marker, you should:
• Inspect the shipping container for damage
• Inspect the laser marker for signs of damage
• Confirm that the shipping box contains all items on the shipping inventory list
including any accessories
When unpacking the laser marker from the shipping box you should:
• Remove the accessories and documentations
• Carefully remove the laser marker from the packaging using both hands.
Figure 1: Unpacking
Keep all packing materials until the laser has been inspected for completeness and dam-
age. If something is missing or defective, call Datalogic (see "Technical Support" on page
viii for contact details).

INSTALLATION
8 VLASE™ IR
CONTENTS OF THE PACKAGING
3x
Control Rack Resonator Power Supply cables
RF Cable Resonator Cable Optical fiber cable
Scan Head Cable Command Box cable Interlock cable
Command Box
MUTING DEVICE
Interlock
MUTING DEVICE Interlock OUT
2x
Selector keys USB Recovery Disk Cable glands
Rack Fixing Brackets Test report and sample test
plate Quick Reference Guide

ON MOISTURE CONDENSATION
USER MANUAL 9
ON MOISTURE CONDENSATION
If the laser marker is brought directly from a cold to a warm location, moisture may con-
dense inside or outside the laser product. This moisture condensation may cause a mal-
function of the laser marker.
Note on moisture condensation
Moisture may condense when you bring the laser marker from a cold place into a warm
place (or vice versa) and when you use the laser marker in a humid place.
If moisture condensation occurs
Turn off the laser marker and wait about 1 hour for the moisture to evaporate.
How to avoid moisture condensation
Before moving the laser marker from a cold place into a warm place, put it in a plastic
bag and seal it tightly. Remove the bag when the air temperature inside the plastic bag
has reached the ambient temperature (after about 1 hour).

INSTALLATION
10 VLASE™ IR
FIXING AND POSITIONING
NOTE
NOTE
CAUTION
Fix the laser marker according to instructions shown in the figures.
CAUTION
It is mandatory to secure the laser marker before you start marking, since
improper securing or positioning may cause serious damage.
Do not secure the laser marker in a way other than the one described in the
figure.
CAUTION
Introduction of optical or mechanical surfaces, such as mechanical shut-
ters or additional protective glass, between F-Theta scan lens output and
marking surface may case optical feedback into the laser marker.
Optical induced damage caused to laser marker by reflection from external
surfaces is not covered by warranty.
In order to prevent marking distortions, avoid vibrations and bumps during
the marking process!
It is recommended to install the resonator on a positioning Z-axis system
for accurate mounting at focal distance!

CONTROL RACK INSTALLATION
USER MANUAL 11
CONTROL RACK INSTALLATION
Horizontal installation
The control rack must be positioned in a safe manner, following the recommendations
below.
TOP
Figure 2: Control rack horizontal positioning
The control rack can be installed on a standard 19" rack cabinet using the fixing brackets
supplied as a standard equipment.
The figure below shows the fixing points for installation in a rack cabinet. Rack handles for
an easier installation are available as an accessory (see "Fume Extractor" on page 78).
NOTE
Figure 3: Control rack fixing bracket mounting configuration
All dimensions are in millimeters.

INSTALLATION
12 VLASE™ IR
Vertical installation
The control rack must be positioned in a safe manner, following the recommendations
below.
NOTE
Figure 4: Control rack vertical positioning
Control rack mounting screws length
To determine the length of the mounting screws, consider the thickness of the mount-
ing plate and the thickness of the washer.
control rack
8 mm
Washer thickness
Mounting plate thickness
M4 screw
Figure 5: Length of mounting screws.
All dimensions are in millimeters.
CAUTION
The control rack MUST be fixed to a side wall using the appropriate fixing
points placed on the side of the control rack.
NOTE
Mounting holes depth is = 8mm. Tightening torque = 2 Nm.