DCS DishDrawer DS224 Series User manual

R
INSTALLATION INSTRUCTIONS
part number 528247 B
master 526607 N
05/2005
(page 1 of 12)
US CA
NOTE TO THE INSTALLER
1. Read these instructions completely and carefully.
2. Installation of this DishDrawer®requires basic
mechanical and electrical skills.
3. Be sure to leave these Instructions with the Customer.
4. At the completion of the DishDrawer®installation, the
Installer must perform Final Check List as per Section 11
of these Installation Instructions.
5. Remove all packaging materials supplied with the
DishDrawer®.
6. This dishwasher is manufactured for indoor use only.
NOTE TO THE CUSTOMER
Keep these Installation Instructions with your Use & Care for
future reference. DishDrawer®must be securely anchored
before it is operated.
WARNING!
Before installing the DishDrawer® , remove the house fuse or open
the circuit breaker. Ensure all water connections are turned OFF. It is
the responsibility of the plumber and electrician to ensure that each
installation complies with all Codes and Regulations.
Important!
These instructions must be followed precisely to ensure correct
venting and operation of the DishDrawer®. In the event of a fault
related to the incorrect installation, the installer will be liable for any
repairs.
Important!
The DishDrawer® MUST be installed to allow for future removal
from the enclosure if service is required.
Important!
Improper installation is not covered under the Warranty.
Important!
If the DishDrawer®is to be relocated from one installation to
another it must be kept upright to avoid damage from water spillage.
DOUBLE
DD224 SERIES MODELS
SINGLE
DD124 SERIES MODELS

BEFORE YOU START - DOUBLE & SINGLE MODELS
PARTS SUPPLIED
INSTALLATION PREPARATION
ELECTRICAL PREPARATION
A) The switched power outlet must be outside the DishDrawer®
cavity so that it is accessible after installation.
B) The switched power outlet must be between 6” (150mm) and
18” (450mm) from the DishDrawer® cavity.
C) Refer to Page 9, Step 5 for electrical connection options.
Important!
The services hole in the DishDrawer® cavity needs to be large
enough for the plug on the power supply cord to fit through, but MUST
NOT be more than 11/2” (38mm).
PLUMBING & DRAINAGE PREPARATION
A) A readily accessible valve must be installed in the water supply pipe.
B) If the supply pressure exceeds 145 psi (1000kPa), then a pressure
limiting valve must be used.
C) Review Plumbing Options on pages 4 & 6. Choose a method that best
suits your needs.
D) A Drain Hose extension Kit P/N 525798 will extend the drain hoses
by 1413/4” (3.6m). The kit is available from the nearest Fisher&Paykel
Authorized Service Agent. DO NOT extend beyond this limit.
E) This Dishwasher’s maximum drain height is 371/2” (950mm).
CAVITY PREPARATION
A) It is recommended that all cabinetry surrounding the DishDrawer®
(including the underside of the countertop) is sealed with an oil based
paint or moisture-proof polyurethane to prevent possible steam
damage. The air in the cavity can get very hot and humid (saturated
at 122oF/50oC)
B) The self-adhesive moisture protection tape must be applied to the
underside of the countertop to prevent moisture damage, (refer to
cavity diagram pg 3 or 5). Be sure surfaces are dry and dust-free
prior to application.
C) Be sure the cavity provides sufficient material to secure the DishDrawer®
using the mounting tabs (refer to step 1, page 7). If there is
nothing to screw to, add a brace. See page 3 or 5 for screw locations.
D) The services hole MUST be immediately adjacent to the rear lower
corner of the cabinetry. If not, the hoses will prevent the DishDrawer®
being pushed back into the cavity all the way. The hole
can be located on either side depending on the location of the
services.
E) Be sure the cavity sides are plumb (vertical) as this will assist with
levelling the DishDrawer® .
F) Minimum clearances:
ELECTRICAL INFORMATION
POWER SUPPLY CORD
A) Care should be taken when the appliance is installed or
removed to reduce the likelihood of damage to the power
supply cord.
B) If the power supply cord is damaged, it must be replaced by
the Manufacturer, Service Agent or a similarly qualified person
in order to avoid a hazard.
GROUNDING INSTRUCTIONS
A) This appliance must be grounded. In the event of malfunction or
breakdown, grounding will reduce the risk of electric shock by
providing a path of least resistance for electric current.
2
WARNING!
Improper connection of the equipment-grounding conductor can result
in a risk of electric shock. Check with a qualified electrician or
service representative if you are in doubt as to whether the appliance
is properly grounded.
B) This appliance is equipped with a power supply cord having an
equipment-grounding conductor and an earthing plug. The power
supply plug must be plugged into an appropriate outlet that is installed
and earthed in accordance with all local Codes and Ordinances.
WARNING!
Do not modify the power supply plug provided with the appliance - if
it will not fit the outlet, have a proper outlet installed by a qualified
electrician. Do not use an extension cord, adaptor plug or multiple
R
1/8” (2.5mm)
1/8” (2.5mm)
1/2” (13mm)
DOUBLE MODELS
Drain Hose
Support (1)
Drain Hose
Joiner (1)
Wire
Clips (2)
Installation Tabs (2)
Phillips 16mm
Screws (7)
Prefinished
Toe Kick (1)
White prefinished toe kick kit p/n 526678
or Black prefinished toe kick kit p/n 526679
or Iridium prefinished toe kick kit p/n 527109
Moisture
Protection
Tape (1)
p/n 527208
Drain Hose
Support (1) Drain Hose
Joiner (1)
Wire
Clip (1)
Phillips 16mm
Screws (5)
Moisture
Protection
Tape (1)
p/n 527208
SINGLE MODELS
TOOLS NEEDED
Wooden Chopping Board Drill & No.2 Phillips Bit
Tape Measure No.2 Phillips Screwdriver
Spirit Level Flat Screwdriver
Safety Glasses Adjustable Wrench or M5 Socket
Utility Knife Ø11/2” (38mm) Hole Saw
Pencil Side Cutting Pliers
Sandpaper
SPARE PARTS INSTALLATION KIT FOR SINGLE & DOUBLE MODELS: p/n 526676
Washer
(1)
Clamp
(1)
Edge Protector (1)
Flexible Extrusion
for Sides (2)
Flexible Extrusion
for Top (1)
Edge
Protector (1)
Flexible Extrusion for Sides (2) Clamp (1) Washer (1)

DOUBLE MODELS
SERVICES SPECIFICATIONS
THE CAVITY
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NOTE: All depth measurements are taken
from the front face of the adjacent cabinetry.
WARNING!
Be sure the edges of the services hole
are smooth or covered. If the services
hole is through a metal partition the hole
must be protected with the Edge Protector
provided to prevent damage to the power
cord or hoses.
WATER CONNECTION
Recommended HOT
(Maximum 140°F/60°C).
Supplied hose to suit 3/8” male
compression fitting.
WATER SOFTENER MODELS
Refer to your RUser Guide for
how to set up your water softener.
WATER PRESSURE
DRAIN CONNECTION
Drain Hose Joiner to suit Ø3/4”± 5/64”, Ø5/8”± 5/64” and
Ø1”± 5/64” waste tees.
ELECTRICAL CONNECTION
110-120 VAC power outlet, 9 Amps Minimum.
3
R
Maximum Minimum
Water Softener Models 145 p.s.i. (1000kPa) 14.5 p.s.i. (100kPa)
Other Models 145 p.s.i. (1000kPa) 4.3 p.s.i. (30kPa)
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5BC
*
These marks indicate mounting tab screw
locations (refer to step 1 page 7)
* Depth of product excludes
Curvature 3/8” (10mm) and Handle.
LENGTH OF SERVICES (FROM PRODUCT EXIT POINT)
Drain hose - 889/16” (2250mm)
Inlet hose - 687/8” (1750mm)
Power supply cord - 44” (1125mm)
NOTE: Services approximately exit product 77/16” (189mm) from left;
215/8” (550mm) from front; 311/4” (793mm) from top.

MAX height to top of AIR BREAK (countertop or wall-mounted)
37
3
/
8
”
(950mm)
DOUBLE MODELS
PLUMBING OPTIONS
OPTION 1
DishDrawer® and Standpipe Ø11/2” (38mm) with Air Gap.
OPTION 2
DishDrawer® with Waste Disposal.
29 1/2” -34 3/4”
(750mm - 882.5mm)
OPTION 3
DishDrawer® using Air Break with Drain Hose Joiner.
4
R
NOTE: Prefinished Model is shown. There is no variation
in plumbing between models. Option 1 is the preferred
option. Drains will need to be separated to satisfy Kosher
requirements. We suggest you confirm acceptability with
your local Rabbi in respect to Kosher installations.
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WATER CONNECTION
Recommended HOT
(Maximum 140°F/60°C).
Supplied hose to suit 3/8” male
compression fitting.
WATER SOFTENER MODELS
Refer to your DishDrawer® User Guide
for how to set up your water softener.
WATER PRESSURE
DRAIN CONNECTION
Drain Hose Joiner to suit Ø3/4”± 5/64”and Ø5/8”± 5/64” waste tees.
ELECTRICAL CONNECTION
110-120 VAC power outlet, 4.5 Amps Minimum.
WEIGHT
Full 107 lb (48kg) Prefinished
Empty 76 lb (34kg) Prefinished
SINGLE MODELS
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SERVICES SPECIFICATIONS
LENGTH OF SERVICES (FROM PRODUCT EXIT POINT)
Drain hose - 889/16” (2250mm)
Inlet hose - 687/8” (1750mm)
Power supply cord - 44” (1125mm)
NOTE: Services approximately exit product 77/16” (189mm) from left;
215/8” (550mm) from front; 151/2” (393mm) from top.
Maximum Minimum
Water Softener Models 145 p.s.i. (1000kPa) 14.5 p.s.i. (100kPa)
Other Models 145 p.s.i. (1000kPa) 4.3 p.s.i. (30kPa)
THE CAVITY
NOTE: All depth measurements are taken
from the front face of the adjacent cabinetry.
WARNING!
Be sure the edges of the services hole
are smooth or covered. If the services
hole is through a metal partition the
hole must be protected with the Edge
Protector provided to prevent damage to
the power cord or hoses.
NOTE: To align drawer front to adjacent
cabinetry, the product to countertop
clearance can be increased from 1/8” (3mm).
Important!
Adjacent cabinetry must
not extend above
cavity base.
5
R
These marks indicate mounting
screw tab locations
(refer to step 1 page 7)
*
* Depth of product excludes
Curvature 3/8” (10mm) and Handle.

SINGLE MODELS
OPTION 1
DishDrawer® and Standpipe Ø11/2” (38mm) with Air Gap.
OPTION 2
DishDrawer® with Waste Disposal.
MAX height to top of AIR BREAK (countertop or wall-mounted)
37
3
/
8
”
(950mm)
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6
PLUMBING OPTIONS
R
NOTE: Prefinished Model is shown. There is no variation
in plumbing between models. Option 1 is the preferred
option. Drains will need to be separated to satisfy Kosher
requirements. We suggest you confirm acceptability with
your local Rabbi in respect to Kosher installations.
OPTION 3
DishDrawer® using Air Break with Drain Hose Joiner.

PLEASE NOTE: Your model of DishDrawer®may differ from the model shown in the
installation diagrams. Installation is similar for all models for either Single or Double models.
Information referring to Single models only is highlighted in blue. Installation diagrams have
been simplified to enable clearer instruction.
R
READ THESE INSTRUCTIONS
COMPLETELY AND CAREFULLY.
Important!
DO NOT push
middle of drawer(s).
MOUNTING TAB OPTIONS
The mounting tabs are in pairs, one on each side of the product. They are
used to secure the product to the cavity sides. Installation requires two
sets of tab pairs be used. DOUBLE MODELS ONLY - Aand Btab pairs
OR Band Ctab pairs may be used. All tabs would be optimum.
If the top installation tabs Care to be used, fit to the chassis by
inserting into the top slots as shown. Ensure the tabs are fully
locked in place.
Optional Flexible Extrusion
If the cavity is 24” x 341/2” (610mm x 876mm) flexible extrusions
can be attached along the top and sides of the product. Open the
drawer(s) to expose the chassis trim. Remove extrusion backing
and adhere to the side and top of DishDrawer®. Refer to the
drawing for correct placement.
Be sure that extrusions do not prevent the drawer from closing
completely.
Check cavity for any obstructions that may interfere with sliding
the product back. DOUBLE MODELS ONLY - loosen the feet first.
Push product into cavity to suit adjacent cabinetry. Do not push
middle of drawer(s). Be sure inlet, drain hose(s) and power supply
cord are not restricted or damaged by carefully pulling all excess
length through the services hole, while the product is being pushed
back into the cavity.
FOR SINGLE MODELS, check that the base of the product is not
bowed. Do not rest single models on your knee when moving them
into the cavity.
1
2
3
Important! (SINGLE MODELS ONLY).
The product may move. Mark chassis position on cavity.
SINGLE MODELS ONLY. Gently open the drawer and mark the
chassis position on the cavity, before removing the tub.
Open the drawer (bottom drawer in DOUBLE MODELS). Release
the tub by depressing the right hand tub clip and pushing it back
1
3/16” (30mm). Repeat on the left hand side.
Lift the tub up off the drawer runners.
Slide both runners back into the product.
Place the tub onto the floor.
For SINGLE MODELS, depending on the height of the cavity, the tub
will need to be supported, eg on a chair.
6
7
1
3
2
5
9
7
6
8
9
8
INSTALLATION INSTRUCTIONS
STEP 1: MOVING THE PRODUCT INTO THE CAVITY
WARNING!
Be careful of
sharp edges.
STEP 2: REMOVING THE TUB
5
7
4
4

SINGLE MODELS ONLY
Check the position of the chassis is still where marked on the cavity,
before securing the product.
There are four 5/8” (16mm) round holes, two on the left and two on
the right hand side in the sound insulation. These provide access to
the mounting tabs.
To secure the product to the cabinetry use a 5/8” (16mm)
Phillips screw in each mounting tab.
Make sure the sound insulation is positioned correctly before
continuing installation.
DOUBLE MODELS ONLY
Screw the two top tabs to the underside of bench. Use the supplied
Phillips 5/8” (16mm) screws. Tabs can accommodate a maximum of
3/4” (19mm) vertical gap.
DOUBLE MODELS ONLY
Adjust the height of the product to suit the cabinetry, by turning the
feet from inside the product using a wrench or M5 socket.
TIP - gently take the load off each foot using the slide and
then turn by hand.
NOTE: For integrated products, the upper panel may be
aligned with the top of the adjacent cabinetry, provided
a minimum 3/16” (5mm) clearance from the counter is
maintained.
Important!
The product must be levelled to within 3/32” (2.5mm) from front to
back, and side to side.
Important!
The product should NOT support any part of the kitchen cabinetry.
TIP - Place a spirit level on the drawer runners to level the
product.
R
INSTALLATION INSTRUCTIONS
STEP 4: SECURING THE PRODUCT
STEP 3: ADJUSTING THE FEET (DOUBLE MODELS ONLY)
11
12
13
11
12
13
8
10
10
3/16”(5mm)

R
INSTALLATION INSTRUCTIONS
STEP 5: ELECTRICAL CONNECTION
To refit the tub, make sure both of the latches at the rear of each
drawer runner are facing forward. Ensure hoses are hooping
upward. Place the tub on the half open drawer runners and close
the drawer.
Important!
Before refitting the tub, be sure the hoses are not twisted and the
latches at the rear of each drawer runner are facing forward.
Important!
Be sure the tub clips on both sides are reset.
Check the tub clips have reset on both sides of the tub. If not, pull
the tub clips forward until the tub clip button is reset.
STEP 6: REFITTING THE TUB
16
16
9
14
15
WARNING!
The product MUST NOT be
plugged in at this stage.
WARNING!
If permanently connecting be
sure the power is isolated.
Be sure there is a power outlet in reach of the supplied power cord.
If there is not a suitable outlet available then have one installed by a
qualified electrician.
Do not use an extension cord.
14
Alternatively, the DishDrawer® may be permanently connected to a
flexible conduit.
Remove the power supply cord. Remove round knock-out for cable
clamp. Fit suitable cable clamp for the conduit and terminate the
wiring as shown. Terminate the ground wire using the saddle that
was used on the existing earth.
15
17 17
This view shows the bottom left-hand rear corner with the cover removed
Tub Clip
INCORRECT
WARNING!
This must only be done by a certified person.
Drawer
Runner Latch
Latch
Bracket

Attach the Drain Hose Support to the cabinetry (with the screw
supplied) to prevent siphoning and to keep the drain hose(s)
from kinking. If required, the Drain Hose(s) may be trimmed to a
suitable length.
29
1/2” -
34
3/4”
(750mm - 882.5mm)
29
1/2” -
34
3/4”
(750mm - 882.5mm)
DishDrawer® with Hose Joiner (see Plumbing Options).
Remember to slip the wire clip(s) on the drain hose(s) first.
Important!
Minimum hole size to be connected to the waste tee is 1/2”
(12.7mm).
Be sure the Drain Hose(s) are fully extended to prevent sagging
(see diagram to the left).
The Drain Hose support must be used.
Drain Hose joiner must not support weight of hoses. Keep
excess length of Drain Hose on the DishDrawer® side of the
Drain Hose support or trim to suit.
When using the standpipe option (see Plumbing Options), hose(s)
should not extend further than 43/4” (120mm) down the standpipe,
in order to prevent siphoning.
Slip a wire clip over each drain hose, then push the hoses into
the Drain Hose Joiner firmly, 5 clicks. Position the wire clip(s)
between the two positioning ribs on the Drain Hose Joiner.
Attach the Drain Hose Joiner to the waste tee (see Plumbing
Options). Ensure a snug fit. If required a hose clamp may be used.
R
INSTALLATION INSTRUCTIONS
STEP 7: CONNECTING THE DRAIN HOSE(S)
NOTE: SINGLE MODELS DO NOT HAVE A TOE KICK TO
INSTALL. PROCEED TO STEP 12 FINAL CHECK LIST.
WARNING!
DO NOT plug the product in
at this stage.
Important!
DO NOT cut the inlet hose.
19
Connect the Inlet Hose to the water supply. Be sure the sealing
washer is in place. The hose coupling must be tightened a further
half turn after seal contact.
TIP - Turn the water valve ON to check for any leaks.
Alternatively flexible stainless steel hose can be plumbed directly to
the inlet valve using a 3/8” brass adaptor (p/n 526161) available from
the nearest Fisher & Paykel Authorized Service Agent.
18a
19
20
STEP 8: CONNECTING THE INLET HOSE
10
18a
18b
18b
WATER
SUPPLY
20

On the chosen groove cut down the vertical ribs at the centre and
the ends using a knife. Cut along full length with a knife. Turn Toe
Kick over, bend and then cut from front. Sand or scrape bottom edge
to remove rough patches.
Important!
Before cutting ensure the Toe Kick is positioned on a wooden
chopping board to avoid damage to surrounding area.
WARNING!
Remove all sharp edges
To avoid a cutting hazard remove all sharp edges after trimming.
Remove Toe Kick tabs by snapping them off.
Partially open the bottom drawer. Turn Prefinished Toe Kick
upside down and hold vertically against the bottom edge of the
Tub side (not the drawer front).
Mark the position of the bottom edge of the Tub side on the Toe Kick.
Choose the nearest groove to the pencil mark which will result
in the shortest Toe Kick.
Bottom edge
of tub side
R
INSTALLATION INSTRUCTIONS
STEP 9: MEASURING THE TOE KICK (DOUBLE MODELS ONLY)
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STEP 10: TRIMMING THE TOE KICK (DOUBLE MODELS ONLY)
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R
INSTALLATION INSTRUCTIONS
Be sure product is level, securely fastened to the cabinetry and
opens and closes freely. The DishDrawer® must be free to close
with no resistance from the cabinetry.
Be sure the inlet hose to valve connection is tightened a further half
turn after seal contact.
Be sure any knock-outs or plugs in drain connection have been
drilled out and drain connection has been made.
Turn ON the power and water supply. The DishDrawer® should
beep and light up.
Open the drawer(s) and check operation of Wash Program Control
Panel and check the sprayarm(s) are in place and free to rotate.
On the Wash Program Control Panel select Rinse and close the
drawer(s). Start the program by pressing the Start/Pause button.
After the Rinse program has finished, be sure the machine has run
and drained correctly.
Check water supply and drainage connection for leakage.
Repeat for each Drawer.
LEAVE ALL LITERATURE WITH CUSTOMER.
TROUBLE SHOOTING
Excessive water remaining above the filter plate, after the
rinse cycle; check for kinked drain hoses or blocked waste
connection.
No water supply; check water is connected, ON and there is
the specified water pressure.
DishDrawer® does not light up when the tub is opened;
be sure power is connected and is switched ON.
Water around water supply and drainage connections -
check connections, existing plumbing and hoses for leaks.
If a fault occurs, consult the Fault Code Section of the
Use & Care.
If unable to resolve, contact your Customer Care Centre.
If you have any questions concerning the installation of
this DishDrawer® , please contact DCS Appliances.
FOR THE UNITED STATES OF AMERICA (USA) & CANADA
DCS Appliances
Attention: Consumer Relations
5900 Skylab Road
Huntington Beach, CA 92647
Fax us at: [phone]
email: [email protected]
web site: www.dcsappliances.com
PHONE TOLL FREE: [phone]
STEP 11: FITTING THE TOE KICK TO THE PRODUCT (DOUBLE MODELS ONLY)
STEP 13: CUSTOMER CARE
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Important!
DO NOT over tighten screws.
Overtightening will damage the plastic mounting detail.
Partly open bottom drawer. Position Toe Kick behind door and slide
onto the mounting rails on the underside of tub.
Close bottom drawer, check if flush with adjacent cabinetry.
If required open drawer and adjust.
Note: Clearance between Toe Kick and floor must be
12mm minimum.
When Toe Kick is in position, open bottom drawer and gently fasten
the Toe Kick screws, on each side.
STEP12:FINALCHECKLIST(DOUBLEANDSINGLEMODELS)
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Toe kick
mounting rails