DCS RG series Datasheet

Dyn a mic Cooking Systems, Inc.
PROFESSIONAL
48”, 36”, 30” ALL-GAS RANGE,
48” AND 36”GAS COOKTOP MODELS
Retain this manual forfuturereference.
PPAARRTTLLIISSTT//SSEERRVVIICCEE
MMAANNUUAALL
RG
CANADIAN GAS ASSOCIATION
APPROVED
R

Asproductimprovementisanongoing
processatDCS,wereservethe right to
changespecificationsordesignwithout
notice.
Litho in USA
P/N 10582 REV 2 6/98
5800 Skylab Road Huntington Beach, CA 92647
[phone] Fax [phone]
Direct Parts/Customer Service [phone] Dynamic Cooking Systems Inc.

INTRODUCTION
ThisservicemanualcoversModels DCS-(RG)
(C) - (30) (36) (48) - (4) (6)-(GD) (GL) (GG)
The DCS Professional SeriesofGas Ranges
wasdesignedtoprovidefeatures tailored to a cus-
tomerwithhighexpectations. ThisService Guide was
cr eatedwiththe goalofminimizing customer incon-
venienceandhavinganynecessaryrepair s done
quickly andcorrectly. If, in the courseofusing this
manual,youshouldhaveany difficulty, or youfeel
that someimportant item has been omitted,pleaselet
usknow withaphone call orFax.
T hismanualwascreatedforuse byaqualified
technician,authorized by the DCS Service
Department.
To identify the Model and Serial #, locateand
readtheapplianceratingplate. Theratingplateis
located on the rear leftsideoftheinteriortop bur ner
box(remove the top burnergratesandbowls),oron
therightsideoftheburnerbox onsomesixbur ner
models. In general, our Model numberinglogicisas
follows; 1 2 3 4
ie. DCS-RG-484GG
1)(RG)denotes aRangewithgasovensand
anintegralgascooktop,(C)denotesagascooktop.
2) (48 )[47 7/8],(36 )[35 7/8],or(30 )indicates
unitnominalWidth(ininches)
3)(4),or(6)indicates # of open top bur ners
4)(GG)indicatesaGriddleandChar-Rock
Grill,(GD)indicatesathermostaticallycontrolled
Griddlesection,or(GL)indicatesaChar-Rock Grill
section Beforeservicingtherange,itisfirstimportant
toaccurately definetheexactdetailsofthecomplaint
andthenassessthecauseofthedefect. Complete
InstallationInstructionsareincludedwitheachappli-
anceandshouldbeconsultedtocheckforproperinstal-
lationpractices.ChargesrelatedtoInstallationare not
coveredunderwarranty. Common foraproductthis
largeandheavyisdamage duetorecklesshandlingby
tr uckingfirms,orInstallationpersonnelmovingthe
productintoposition.
What followsisanoverview of DCS warranty
provision.Reviewthewarrantypolicytodetermine
whatiscoveredunderthewarrantyrepairprovisions
andwhatwillnot be covered.Beforebeginningany
work,theproposedserviceshouldeitherbeauthorized
by DCS,or,intheeventthework isnotcoveredunder
warranty, thecustomerbeinformedoftheirresponsibil-
ityfortherepaircharges.
Introduction / Warranty Introduction ...................1
Warranty Information..................................................2
Troubleshooting-General ...........................................3
Orifice Hood / Pin SizeChart- L.P / Nat. Gas..3
Model Identification ................................................4-5
Outer Body Parts.......................................................6-7
Backguards .................................................................8-9
Open Top Burners Partlist.................................10-11
Troubleshooting - Leaks ..........................................12
Troubleshooting - Open TopBurners ................12
Griddle Partlist ......................................................13-14
Troubleshooting - Griddle .................................15-16
Grill Partlist ............................................................17-18
Troubleshooting - Grill .......................................19-20
Large Oven / Broiler Partlist............................21-22
Troubleshooting - Oven / Broiler....................23-25
Small Oven Partlist...............................................26-27
Troubleshooting - Small Oven..........................28-29
DCS SERVICE MANUAL
1
TABLE OF CONTENTS:

WARRANTY
2
Forwarrantyservice,contactyourlocalDCSauthorizedserviceagency.Providehimwiththe Model #, Serial #, gas
typeanddate ofinstallation,andabrief descriptionoftheproblem. If youneedassistanceinlocatingtheauthorizedser-
viceagencyinyourarea,contactyourlocaldealer.HewillhavealistingofauthorizedDCSserviceagentsinyourarea. We
wantyoutoremainasatisfiedcustomer.Ifaproblemdoescomeupthatcannotberesolvedtoyoursatisfaction,pleaseletus
know. Write: Dynamic CookingSystemsInc.,CustomerService Department,5800Skylab Road,
Huntington BeachCA92647.Orcall(714)372-7000orfaxusat(714)372-7001.
Thiswarrantyappliestoappliancesusedinresidentialapplications;
itdoesnotcovertheiruseincommercialsituations.Thiswarranty
isforproductspurchasedandretainedinthe50statesofthe
U.S.A.,the District of Columbiaand Canada. This warranty
appliesevenifyoushouldmoveduringthewarrantyperiod.
Shouldtheappliancebesold bytheoriginalpurchaser duringthe
warrantyperiod,the newowner continuesto beprotected until
theexpirationdateoftheoriginalpurchaser'swarrantyperiod.
Thiswarrantygivesyouspecificlegalrights.Youmayalsohave
otherrightswhichvary fromstateto state.
Allrepairlaborand replacementparts, forparts foundto be
defective,withinthewarrantyperiodduetomaterialsor work-
manship.Service must be providedby Authorized Factory Agent
duringnormalworkinghours.
Installationorstart-up
Normaladjustment to burners,gas regulators, etc.
Cleaningof igniters and/orgeneralmaintenance
Shippingdamage
Servicebyan unauthorizedagency. Damageorrepairsdueto
servicebyan unauthorizedagency ortheuseofunauthorized
parts.
Overtime,weekends, holidaylaborrates
Discolorationof the griddle plate
Improperinstallation, suchas: no regulator, improper hook-
up, etc.
Chippingofporcelainenamel grates
Service visits to:
-Teach you how to use the appliance.
- Correcttheinstallation.(Youareresponsibleforprovidingelec-
tricalwiring,gasinstallationandotherconnectingfacilities.)
-Reset circuitbreakers or replacehome fuses.
- Damagecaused fromaccident, abuse,alteration, misuse,
incorrectinstallation or installationnot in accordance with
localcodes.
-Repairs duetoother thannormalhousehold use.
- Unitsinstalled in non-residential applicationssuchas:
day care centers, bed and breakfast centers, churches,
nursing homes, restaurants, hotels, schools, etc.
One (1) YearFull- Covers the entireproduct
Five(5)Years Limited - Surface burners, Griddle burners, Grill burner, Ovenburner
Ten (10)Years Limited - Porcelain oven, Porcelain inner door panels
Thiswarrantycovers the followingcooktopsandranges. DCS RG 484 GG, DCS RG 486 GL, DCS RG486
GD, DCS RG 364 GD, DCS RG 366, DCS RG 364 GL, DCS RG 304, DCS C 486 GL, DCS C 486 GD, DCS
C 484 GG, DCS C 364 GD, DCS C 366, DCS C 364 GL.
HOW TO OBTAIN SERVICE
DCS WILL PAY FOR::
LENGTH OF WARRANTY
DCS WILL NOT PAY FOR::

STEP ONE: ISOLATING THE PROBLEM
NOTE: Beforeaddressing any specific
problem the unit mayhave, it is advisable to help
isolate the nature of the problem byrunning a
general check of the 1) Gas Supply and 2)
Electrical Supply. Thefollowing procedure will
narrow the possibilities and help direct youto
the source of the problem. A detailed
Troubleshooting section with specific symptoms
and likelycorrectivecourses of action follows
each sub-assemblyPartlist section.
CHECK GAS SUPPLY
First,check to see if the gashasbeenturnedon.
Next,gainaccesstotheregulatorbyremov-
ing the gratesover the cooktop burners on the far
lefthandsideofthecooktop.Beneath the grates,
towardstherear oftheburnerbox,the regulatoris
located between the manifoldandrearincominggas
line. Check the top of the regulator tosee that it is set
upforthetype of gassuppliedto the unit. Thecap
on top of the regulatorindicateswhethertheunitis
setupfor NATURAL or L.P.gas.
Whenthe gassupply is on, check the gas
pressure with a manometer. Thefront main open top
burner orifice is the most convenientplaceto check
gaspressure. To accessthemainburnerorifice,
remove the four(4)screwsthat hold the bur ner
hang er down and A) moveasidetheburnerassembly
or B) disconnecttheigniter wiresandremove the
entire burner /hangerassembly. Hookupaflexible
line to the main burnerorifice, turnthat burner on...
thepressure shouldread 5.0" W.C. forNaturalGas,
and 10.0" W.C. for L.P.Gas. Turn on other burners
andcheck foran excessivedrop in pressure. A large
drop in pressure indicatesagassupplyproblemrelat-
edtoinstallation, not covered byservicewarranty.
CHECK ELECTRICAL SUPPLY
First,check tosee if theelectricity hasbeenturnedon.
Next, checkpowerto the cordinthebackof
therangeandat the wallreceptacle. If power is OK
there, the nextareatocheckwill beatthe servicedis-
connect located behind the valve panel. The Valve
Panelcan beremovedbyremoving the five(5)screws
that hold it in place. Two(2)screwsarelocatedat
each end of the panel, whileone (1)screw(painted
Red)behindaBurnerControl knob mustalsobe
removed before the valvepanel canbe removed.
Once the ValvePanelhasbeenremoved,unplugand
checkforpower to the femaleside of theplug.
Between 110 & 120 voltsshould bepresent, if not,
there is a problem with the cord.
Checkforpowerat the TerminalBlocks,
(Black= Live, White = Neutral)
ORIFICE or PIN SIZE References:
Gas Type IncomingPressure Pressure Regulator
to Regulator Supplies
NATURAL 7.0" to 9.0" W.C. 5.0" W.C.
L.P. 11" to 14.0" W.C. 10.0" W.C.
Orifice Size Pin Size Orifice
Size Nat. (DMS) LP (DMS) LP (DMS)
Open Top 51 57 50
CenterSimmer 78 87 80
Grill 48 55 55
Griddle 48 55 55
InfraRedBroiler 47 55 55
Small Oven 48 55 55
Large Oven 38 52 52
*NOTE: EnsuretheAirShutterisinstalledwhenconverting
an I/R Broiler to L.P,. See Gas Hookup Section, Range
InstallationManual.
GENERAL INSTRUCTIONS:
3
INTRODUCTION

4
48" GAS RANGE MODEL IDENTIFICATION: 36" GAS RANGE MODEL IDENTIFICATION:
MODEL DCS-RG-484GG
MODEL DCS-RG-486GL
MODEL DCS-RG-486GD
MODEL DCS-RG-304
MODEL DCS-RG-366
MODEL DCS-RG-364GL
MODEL DCS-RG-364GD
RG MODEL IDENTIFICATION

COOKTOP MODEL IDENTIFICATION
5
48" GAS COOKTOP MODEL IDENTIFICATION: 36"GAS COOKTOP MODEL IDENTIFICATION:
MODEL DCS-C-484 GG
MODEL DCS-C-486 GL
MODEL DCS-C-486 GD
MODEL DCS-C-364 GD
MODEL DCS-C-366
MODEL DCS-C-364 GL

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3
4
65
7
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31
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32
33
582fig02.eps
BODY PARTS ASSEMBLY
6
27” Oven Door Assembly 90184-02
12” Oven Door Assembly 90184-01
RG 304 Oven Door Assembly 90184-03

PARTS LIST:
ITEM # PART # DESCRIPTION
1 90104-01 RG 48 LANDING LEDGE
90104-02 RG 36 LANDING LEDGE
90104-03 RG 304 LANDING LEDGE
2 90100-PA RG 484GG VALVE PANEL
90100-01 RG 486GD VALVE PANEL
90100-02-PA RG 486GL VALVE PANEL
90102-PA RG 366 VALVE PANEL
90102-01-PA RG 364GD VALVE PANEL
90102-02-PA RG 364GL VALVE PANEL
90099-PA RG 304 VALVE PANEL
90101-PA C 484GG VALVE PANEL
90101-01-PA C 486GD VALVE PANEL
90101-02-PA C 486GL VALVE PANEL
90103-PA C 364GL VALVE PANEL
90103-01-PA C 364GD VALVE PANEL
90347 RGA 304 (SS) VALVE PANEL
90347-01 RGA 304 (WHITE) VALVE PANEL
90103-02-PA C 366 VALVE PANEL
3 90090-01 RG 48 RIGHT BODY PANEL
90217-01 RG 36 RIGHT BODY PANEL
90114-01 RG 304 RIGHT BODY PANEL
4 90090-02 RG 48 LEFT BODY PANEL
90217-02 RG 36 LEFT BODY PANEL
90114-02 RG 304 LEFT BODY PANEL
5 18052-02 LEVELING LEG
6 90164 RG 48 KICK PANEL ASSEMBLY
90219 RG 36 KICK PANEL ASSEMBLY
90228 RG 304 KICK PANEL ASSEMBLY
7 150034-3 HINGE RECEPTACLE
8 90186-PC 27" DOOR INSIDE LINER (RG 48/36)
90200-PC (RG 304) DOOR INSIDE LINER
9 150034-1 27" OVEN DOOR HINGE (RG 48/36)
15097 (RG 304) OVEN DOOR HINGE
10 14131 WINDOW PACK
11 90106 27" OVEN OUTSIDE DOOR PANEL (RG 48/36)
90094-02 (RG 304) OVEN OUTSIDE DOOR PANEL
11A 90184-02(27”), 90184-01(12”) OVEN DOOR ASSEMBLY
90184-03 RG 304 DOOR ASSEMBLY
12 17001 DCS LOGO -SM. (COOKTOPS)
17001-03 DCS LOGO -LG. (RANGES)
13 90187-02 27" OVEN DOOR HANDLE (RG 48/36)
90187-03 (RG 304) OVEN DOOR HANDLE
14 18164 DOOR HANDLE ENDCAP
15 90112 12" DOOR OUTSIDE PANEL
16 90187-01 12" DOOR HANDLE
17 90107 27" DOOR INSULATION RETAINER (RG 48/36)
90097 (RG 304) DOOR INSULATION RETAINER
18 90113 12" DOOR INSULATION RETAINER
19 90111-PC 12" DOOR INSIDE PANEL
20 15001-34 BOLT - DOOR HANDLE
21 15001-09 SCREW - DOOR TOP
22 90068-01-L/H, 90068-02-R/H DRIP PAN - 48"
90212-36" , 90234-30" DRIP PAN
22A 90202-02-L/H, 90202-01-R/H DRIP PAN HANDLE - 48"
90213-36" , 90208-30" DRIP PAN HANDLE
23 30313-3 DRIP PAN LINER (UNDER GRILL / GRIDDLE ONLY)
24 150034-2 12" OVEN DOOR HINGE
25 90054-01 (R), 90054-02 (L) COOKTOP 48 SIDE TRIM
90053-02 (R), 90053-01 (L) COOKTOP 36 SIDE TRIM
26 90259-01(R), 90259-02(L) RG 366 FRONT PANEL
27 90196-01-PC 27” OVEN BOTTOM
90196-02-PC 12” OVEN BOTTOM
90273-PC RG 304 OVEN BOTTOM
28 90055-01(R), 90055-02(L) C 48”, 366 only SIDE INSULATION RETAINER
90050-01(L),90050-02(R) C 364 SIDE INSULATION RETAINER
29 90163 RG / RGA CENTER SPACER- GRATE
30 19003-1(BAKE), 19003-3(BROIL) 27” OVEN RACK
19044-01(BAKE), 19044-02(BROIL) RG / RGA 304 OVEN RACK
31 19003-02 12” OVEN RACK
7
BODY PARTS ASSEMBLY

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83
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187
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*[Insulation-
Part # 140092
All Models]
*Insulation
*Insulation
*Insulation
*Insulation
15
17
BACK GUARDS ASSEMBLY
8
RANGE HIGH SHELF BACKGUARD
COOKTOP LOW BACK BACKGUARD
COOKTOP ISLAND TRIM BACKGUARD
COOKTOP HIGH SHELF BACKGUARD
RANGE LOW BACK BACKGUARD
RANGE ISLAND TRIM BACKGUARD