Dcseng S-cm4_m User manual

PIPE(TUBE) CUTTER Of Best Technology

Manual

( ( CM4_M / CM4_OD) SAFETY PRECAUTIONS

Thanks for choosing the S-Cutter. Make sure that you carefully read and fully understand the Manual to use the device correctly and keep yourself and your properties safe.

PIPE(TUBE) CUTTER Of Best Technology

CONTENTS

1. SAFETY PRECAUTIONS032. Must-Follow Rules063. Instruction Before Use084. How to Use ● S-CM4_M10 ● S-CM4_OD235. Quality Warranty30

S-Cutter 301Keep workplace clean and well-lit at all times.An untidy or dark workplace may cause accidents.02Consider your work environment.Do not let it wet.Do not use in humid place.Install bright lighting in the work place.Do not use the machine near the flammable liquids or gases.03Keep yourself safe from electric shock.Do not touch the grounded parts(i.e. Water pipes, heaters, ranges, refrigerators).Ensure the grounding wire is properly connected to the ground and use it.04Keep out any unauthorized persons.Do not let the outsiders contact with tool or extension cord.Do not let visitors access to the work area.05Keep the product safe.Cut off the power when the tool is not in use, and keep it where it is notaccessible to outsiders.06Do NOT operate at overload.More efficient and safe operations are enabled within a permitted power range. 07Always use the proper tools.Use the standard parts and components provided by the head office. Do not use the tool for purposes other than their intended use or in

places

away from the working range. 08Dress properly.Do not wear loose clothing or jewelry. You may be hurt by the moving parts of the tool.It is recommended to wear non-slip footwear for outdoor work.09Be sure to wear safety glasses and protective gloves.Wearing safety gear such as goggles and gloves can reduce the risk of bodily injury.Flying chips can do serious damage to the eyes or cause a burn.SAFETY PRECAUTIONS

PIPE(TUBE) CUTTER Of Best Technology 4 www.s-cutter.co.kr10Do NOT abuse the cord.Do not drag the product by pulling the electric cord.Do not unplug the cable by pulling the cord itself. Keep the cord safe from heat, oil and sharp edges.11Install the anti-scattering protector of cutting chips.Fire might occur if cutting chips touch the inflammable, and burning

might

occur if it touches the body.spattering chips during work might cause injury to other workers around

the

working spot.12Pay attention to your work.Please note the fall and cut piping pinch.13Manage the product carefully.Keep the product clean and efficient for safe operation.Manage with the proper lubricant, apply a corrosion inhibitor to prevent corrosion when not in use for a long time.When replacing the management regulations and tools, comply with the instructions.Check plugs and wires regularly and contact experts to repair the damage.Check connection cables regularly and replace damaged parts.Keep the control board dry and avoid getting oil or grease.14Remove from power source.When not in use, checked or replaced, turn off the switch.15Please check before operation.Make sure that the tool(insert tip) has been tightened.16Be careful of operating the machine accidently.Do not carry when the power is connected.When turning on, make sure that the operation switch is off.17Electrical cable for connection outdoors.Use the authorized extension poser cord with a qualifying mark.Do not connect the currently used cable to other equipment. Have a separate circuit breaker.

S-Cutter 518Be cautious all the time.Observe work process and process accordingly.Do not use this product if the concentration is blurred,Do not operate by force the cutting speed and rotational speed.19Make sure that there is no damage on the product.Check the safety device and examine thoroughly that the mildly

damaged

parts now function normally before resuming the use of the tool. Check if the Product got stuck, or the parts are damaged. The complete operation of the tool is not guaranteed unless all parts

are

normally assembled, and all requirements are met. Unless otherwise stated in the Manual, the damaged safety device or

parts

are repaired or replaced at the customer service center. 20Caution!For your safety, use the parts and tools indicated on the manual or recommended by the manufacturer.Use of other parts or additional tools that are not recommended on

the

manual and catalog may occur accidents.21Repair request to the expertsFor your safety, use the tools and accessories specified in the Manual

recommended by the distributor. The use of other tools and accessories

not

mentioned in the Manual or catalogue may result in bodily injury.

PIPE(TUBE) CUTTER Of Best Technology 6 www.s-cutter.co.krThe instructions in this user manual contains information that is important to the safe use of this product.Not following these instructions can cause death, serious injury, and massive property damage.For safety, the instructions are divided into ‘WARNING’ and ‘CAUTION’ depending on degree of risk, and the details are as follows:SymbolDescriptionWarning※ There is a high possibility of serious injury or death when the instructions are violated.Caution※ There is a possibility of serious injury or death when the instructions are violated.※ There is a possibility of device failure or degradation when the instructions are violated.Precautions were recorded to prevent an accident that might easily occur while

using

or handling the Product and execute operations safely. The safety warnings and cautions cannot cover all conditions or situations that

can

take place during operation. Therefore, remain focused during operation or

storing.

Read and fully understand the Manual to prevent an accident. Special safety precautions‘WARNING’ or ‘CAUTION’ mark makes a user stay alert because there is a possibility of hazards under particular conditions. Must-Follow Rules

S-Cutter 7● Be sure to apply our supplied product and insert tip only for their intended uses. Use only products certified for their quality (state-certified or higher-quality) in the event there is difficulty in procuring our products and accessories. If violated, performance degradation and serious injury may occur.● Do not leave the product rotated. workers may result in bodily injury.● Place cutting chips safely. When cutting chips meet flammable substances, it may cause fire and burns.● Wear gloves and long-sleeved clothes to wear. Scattering chips can cause burns.● Use Extension cord as short as possible. If too long or too thin, it may cause overload.● Operation before commissioning. Check the machine before use for safety.● Do not pour water or cutting fluid. Due to water or other liquids on the electric motor, electric shock, or death may occur.● Do not use tools in wet conditions or rain. Serious injury or death may occur by electric shock.● Avoid fingers, hands or clothes to touch the blade while operating. When fingers, hands, or other body parts stuck in the machine, it may occur serious injury.● Avoid fingers, hands or other body parts to touch where pipe and roller meet while operating. When fingers, hands, or other body parts stuck in the machine, it may occur serious injury.● Before supplying power to the product, be sure to turn off the operation switch. Plugging in with the switch on may cause sudden rotation and occur serious injury.● Do not let any part of body to touch the compression device of product. Serious injury may result.● Make sure to wear safety equipment. Chips generated during the operation may scatter and cause serious eye injury.WarningCaution

PIPE(TUBE) CUTTER Of Best Technology 8 www.s-cutter.co.kr1.Check the electric leakage breakerMake sure the system is powered on the circuit breaker is installed.Check if an electric leakage breaker (ELB) with rated capacity is installed in all electric units.Make sure that the ground wire is connected to the powered system.2.Extension power cordIf an electrical outlet is not nearby, use an extension power cord. Choose a proper one in terms of length and thickness, considering the flow of electricity. If it is too long or thin, voltage increases, causing overload. Use a short power cord as much as possible. ※ Specification of the extension cord has to be at least × 



(250V-16A).3.Check the powerCheck the power supply stated on the nameplate and use the proper power source. 4.Check the switch is offIf an electric power cord is damaged, it must be repaired or replaced with a new one immediately. Unaware that the switch is turned on, the number of accidents due to a sudden rotation of the plug is inserted in the power being.Instruction before use

S-Cutter 9

CM4_M

Portable hand bevel and coating removalBevel capacity : 0-90°, 0-14CPipe/plate : coating removal(zinc coating) and bevel processing

PIPE(TUBE) CUTTER Of Best Technology 10 www.s-cutter.co.krHow to Use S-CM4_M How to Use S-CM4_M Instructions Before Use Please read about how to use manual provided by the headquarter or suppliers.Users must be educated before use.Make sure to remove the power when changing the insert tip.Be sure to use consumables(such as insert tip) for this equipment that are provided by us. Make sure to confirm the voltage and install the electric leakage breaker with rated capacity.Make sure to wear protective equipment such as protective glasses before work.Beware of burns by gearbox in case of prolonged use. INDEX 01.Name and function of the parts02.Accessories03.How to adjust the bevel angle 04.How to adjust the guide roll05.How to adjust the processing depth 06.How to change the insert tip07.How to use the S-CM4_M08.Product specifications

S-Cutter 111.Name and function of the partsNONameFunction1GuideProcessing guide2Guide grooveSelecting the optimal area when processing3Guide rollProviding the convenience of work4Roll fixing leverFixing the guide roll5GoniometerBevel angle adjustment marking6Angle adjusting boltGuide plate fixing bolt7Rubber sheetPrevention of flame and chip scattering8Insert tipInsert tip(4ea)9Adjustable handleProcessing depth adjustment10Operating motor(handle)Operating motor11Auxiliary handleHandle(attachable on left and right side)

PIPE(TUBE) CUTTER Of Best Technology 12 www.s-cutter.co.kr2.Accessories● Standard accessories Star wrench : For changing the insert tip(T15). Hexagon wrench : For tightening the angle adjusting bolt(5mm). Auxiliary handle : Installed to the side of equipment when using with both hands.● Optional accessory Insert tip : Including the tip box, 10EA/Box Auxiliary handleHexagon wrench Star wrench Tip box Insert Tip

S-Cutter 133.How to adjust the bevel angle3-1.Loosen all 4 angle adjusting bolts by using hexagon wrench.

3-2.After loosening angle adjusting bolts(4ea), set the guide into the desired angle by looking at the goniometer, and then tighten the angle adjusting bolts(4ea).e.g)[Angle processing][Flat(surface) processing]Angle adjusting boltHexagon wrench

PIPE(TUBE) CUTTER Of Best Technology 14 www.s-cutter.co.kr4.How to adjust the guide roll4-1.Put the guide groove to the top of pipe at first, place on the external surface of pipe by loosening the roll fixing lever as shown in the picture, and tighten the roll fixing lever firmly(refer to Ref.7 for detailed processing method).4-2.Roll fixing lever rotates freely when lifted into the axial direction

shown in the picture below, and location of lever can be

adjusted

comfortably. Roll fixing leverGuide grooveGuide rollFree rotationLift

S-Cutter 155.How to adjust the processing depthInsert tip is ascended or descended by rotating the adjusting wheel

shown in the picture(refer to Ref.7 for detailed processing method).Ref.1)In case of processing depth by adjusting wheel, accurate depth value of entry

can

be obtained through processing depth marking on the back of equipment

shown in the picture below. (1mm = 1marking)※Use it for the reference since the actual processing depth is relative in accordance with the size of pipe(O.D).Ref.2)Adjusting wheel is a ball plunger type and detailed adjustment of processingdepth is available due to the 0.05mm pitch design per each marking.Ref.3)Processing depth of S-CM4 can be adjusted arbitrarily even during the operation.Ref.4)S-CM4 has up to 15mm of processing depth, but increasing the thickness

5mm will increase the life of insert tip, decrease the breakdown incidence

rate

and use the product safely, rather than processing deeply from the beginning.CW rotationCCW rotationAdjustable handleDownDownDownDownDownCutting depthUp

PIPE(TUBE) CUTTER Of Best Technology 16 www.s-cutter.co.kr6.How to change the insert tip6-1.As shown in the picture, insert tip can be changed by loosening the bolt of insert tip with star wrench provided as a standard component.※Reference) It is easier to work after descending the equipment by rotating the adjusting wheel clockwise on full lock.6-2.All 8 surfaces of insert tip on the front and back can be used as shown in the picture, and one insert tip can be used 8 times.Insert tipNumber

S-Cutter 177.How to use S-CM4_M7-1.Work orderChecking the tip ➜ checking the angle(width) ➜ returning to tool ➜ adjusting

the

guide ➜ adjusting the tool by operating the equipment while it is on the pipe

➜

working after checking the final processing value ➜ continuing(repeating) the work1)Checking the tipCheck whether all 4 insert tips are installed well.2)Checking the angle(width)Check the marking of angle or width in accordance with the work condition.3)Returning to toolReturn the insert tip to the end as much as possible.4)Adjusting the guide roll- Adjust the guide groove to the surface of pipe as shown in the picture below.- Even thick processing is available if the top surface of pipe is placed on the

guide

groove when the equipment is approached to the pipe. (This is the important part

suggest the optimal processing position during processing of the pipe.)Guide groove

PIPE(TUBE) CUTTER Of Best Technology 18 www.s-cutter.co.kr5)Adjusting the tool by operating the equipment while it is on the pipe - Switch for the operation of equipment should not be adjusted while attaching

the

pipe, but adjust the switch while holding it in hand.- After the placement of equipment on pipe, check whether insert tip is attaching

the

surface of pipe by rotating the adjusting wheel gradually. It becomes a standard

obtain the accurate processing depth since the depth value of insert tip

attaching

the outside diameter of pipe initially is relative.- Rotate the adjusting wheel and descend the insert tip to the desired depth based

the moment that the insert tip and pipe are attaching(refer to explanation of

No.5

for the adjusting method).6)Working after checking the final processing value[Bevel processing]- When beveling the pipe, attach the guide rolls at the back and in front to the surface of pipe and process the processing through the introduction of guide roll as shown in the picture below.- In case of bevel processing, force into the vertical angle direction(diagonal direction of pipe) for the processing when forcing on the equipment while following the

guide

of the guide rolls at the back and in front.Back guide rollFront guide roll

S-Cutter 19[Surface processing]- In case of surface processing, attach the guide groove to the pipe, and maintain

the

horizontality by attaching the front guide roll or back guide roll to the pipe in accordance with the direction of force(equal work is available when guide groove is attaching to the top of pipe).7-2.Continuing(repeating) the work- Work can be repeated without setting up again if the process is same.※ However, introduction to the pipe (basic material) slowly after operating

the

equipment. Rapid introduction might cause break of insert tip and

equipment

breakdown since insert tip is more projected than the guide.7-3.Using auxiliary handle- Auxiliary handle is used for the safe and accurate work by holding or

pressing

the equipment not to shake, and working with both hands by installing

the

auxiliary handle is recommended, only except in a special situation.- Auxiliary handle has female screw for the tightening in the center of each

side

of equipment, and the user can select the side for installation.Guide groove

PIPE(TUBE) CUTTER Of Best Technology 20 www.s-cutter.co.kr7-4.Checking the adherence of rubber sheet- Rubber sheet adheres on the side of equipment as shown in the picture

below,