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  9. Dedoes Alliance A1 1.2M Operating instructions

Dedoes Alliance A1 1.2M Operating instructions

Dedoes U.S.
Headquarters
1060 W. West Maple Rd.
Walled Lake, MI 48390
Support & Sales
248-624-7710
[email protected]
www.dedoes.com CSM15 - 2022
WIDTH: 123 cm / 48.5 in
HEIGHT: Varies
DEPTH: 46 cm / 18 in
WEIGHT: Varies
ALLIANCE A1
1.2M MACHINE
Alliance A1 Mix Machine
Maintenance and Repair Guide
WWW.DEDOES.COM
Alliance A1 2.4M Machine
 
· How to easily access the drive belts without disassembly
 
· Common replacement parts
 
 
Maintenance and Repairs
Simple steps to correct common issues with the Alliance Machines
WIDTH: 171 cm / 67 in
HEIGHT: Varies
DEPTH: 46 cm / 18 in
WEIGHT: Varies
ALLIANCE A1
1.7M MACHINE
WIDTH: 240 cm / 95 in
HEIGHT: Varies
DEPTH: 46 cm / 18 in
WEIGHT: Varies
ALLIANCE A1
2.4M MACHINE
Alliance motors are ½ hp, single
phase, 115 volt, 60 Hz with FLA of

Motors are explosion-proof, rated for
Class 1, Division 1, Group D,

The motor is controlled by an

operates on 5 volts DC.

CSA approved.
Dedoes U.S.
Headquarters
1060 W. West Maple Rd.
Walled Lake, MI 48390
Support & Sales
248-624-7710
[email protected]
www.dedoes.com 2022
Alliance A1 Mix Machine
Motor and Timer Information
Installa�on of the
motor to the power
supply and other
electrical connec�ons
must conform to all
federal, state, and local
regula�ons and must
be performed by a fully
qualified electrician.
The motor and �mer
are both U.L and CSA
approved.
It is recommended to have each Alliance A1
Mix Machine hard wired to its own electric
circuit within its loca�on. Please contact your
local cer�fied electrician for more informa�on.
Alliance Intrinsically Safe Timer
Alliance Mixing Machine Motor
Alliance electric motors are ½ hp, single phase, 115 volt, 60 Hz with
FLA of 6.8 amps (782 Wa�s).
Motors are explosion-proof, rated for Class 1, Div. 1, Group D, hazardous
loca�ons.
The motor is controlled by an intrinsically safe electronic �mer that
operates on 5 volts DC. (See below)
There are two wires coming out of the motor which must be hard wired to
the power supply by a cer�fied electrician.
+
-
RLY
BLUFFTON MOTOR
SEE NOTES BELOW
115 OR 230
VAC INPUT
+
-
RLY
DIGITAL TIMER
CONTROL MODELS:
223450914
223450924
223450925
223450927
223450929
POTENTIALLY FLAMMABLE ATMOSPHERE
(CLASS I, GROUP D)
753-9000-104
CABLE P/N - - 753-9000-106
2235151XX (SEE NOTE 1 IN “NOTES FOR CABLE SECTION” BELOW)
SYSTEM MUST BE INSTALLED IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE OR CANADIAN ELECTRIC CODE AS APPLICABLE
NOTES FOR MOTOR
1.) MOTOR VOLTAGE SWITCH MUST BE SET
ACCORDING TO LINE VOLTAGE USED IN THE
FINAL APPLICATION.
2.) MOTOR HAS BEEN DIELECTRIC TESTED AND
GROUND CONTINUITY TESTED PER UL674.
3.) EXPLOSION PROOF MODELS;
111 OR 112 X X X X X X
01 - 99
1 OR4
00 OR 01
FAN COOLED/NON-VENTILATED; THERMALLY
PROTECTED; 56 FRAME; FOR USE IN CLASS I GROUP
D HAZARDOUS LOCATIONS; RATED 115/230v: 3/4
HP MAX. WITH 80° C MAXIMUM WINDING RISE BY
RESISTANCE AT 40° C AMBIENT; WITH
INTRINSICALLY SAFE POWER SUPPLY BOARD ASSY
850-9522-032, (223450928), AS DESCRIBED IN FILE
E481969 VOLUME 1, SECTION 2.
NOTES FOR CABLE
1.) CABLE MUST BE P/N ONE OF THE FOLLOWING.
753-9000-104
753-9000-106
2235151XX
01-99 (CABLE LENGTH IN INCHES)
SUBSTITUTION MAY IMPAIR INTRINSIC SAFETY.
2.) THIS CABLE CONTAINS INTRINSICALLY SAFE
CIRCUITS AND SHALL BE INSTALLED IN
ACCORDANCE WITH NEC ANSI/NFPA 70
ARTICLE 504 OR CEC PART 1 APPENDIX F AS
APPLICABLE.
NOTES FOR TIMER
1.) DIGITAL TIMER CONTROL MUST ONLY
BE USED WITH CABLE AND MOTOR
MODELS SHOWN.
2.) DIGITAL TIMER BOX MODEL 223450929
CONTAINS THE INTRINSICALLY SAFE
TIMER CONTROL BOARD ASSEMBLY
910-9522-033 AS DESCRIBED IN FILE
E481969 VOLUME 1, SECTION 1. TIMER
MODELS 223450914, 223450924,
223450925 AND 223450927 ALL
CONTAIN INTRINSICALLY SAFE TIMER
BOARD ASSEMBLY 223440901.
Dedoes Safety Instruc�ons.vsd
FM-110 Rev.1
Dedoes U.S.
Headquarters
1060 W. West Maple Rd.
Walled Lake, MI 48390
Support & Sales
248-624-7710
[email protected]
www.dedoes.com 2022
Alliance A1 Mix Machine
Part List and Breakdown
EP06251
MOTOR & TIMER
PACKAGE
All items shown are
included within the
EP06251 Alliance A1
Motor and Timer
Package.
The EP06251SA is an
Alliance Motor with
Gear Reducer and

easier replacement
when needed.
The SA0014 Foot and
Gusset Package
includes all the


machine.


SA0468
5097
P1244 8.5” GALLON BASE SHAFT
P1243 5.3” QUART BASE SHAFT
5283 QUART
5284 GALLON
5279
5828
5900
2095
5836L
5836R
P1907
7530X
5964
5097
5097
SA0014 - Foot and Gusset Package

Dedoes U.S.
Headquarters
1060 W. West Maple Rd.
Walled Lake, MI 48390
Support & Sales
248-624-7710
[email protected]
www.dedoes.com 2022
Alliance A1 Mix Machine
Part List and Breakdown
QUART AND GALLON
UNITS
Alliance A1 Machine

sizes; 2.4M, 1.7M and
1.2M.
Be sure to get the


machine.

please feel free to
contact us.
We are here to help.


5752B - GREEN INTERFACE
5279 - TUBE INSERT
5931 - DRIVE GEAR
P1767 - SCREW
5278E-M - BUSHING
5364 - SHOULDER BOLT
5930 - DRIVE PULLEY
5804S - WASHER
P0025 - LOCKNUT
5281D - QUART GUARD
5282D - GALLON GUARD
5995PLT - 10” QUART SHAFT
5996PLT - 13” GALLON SHAFT
5936W - QUART TUBE KIT
5937W - GALLON TUBE KIT
5993W - QUART TUBE
5994W - GALLON TUBE
OPTIONAL QUART PLATFORM
Allows the use of a
quart can with

gallon shelf.
PART #: R41
1LL1W - COMPLETE 2.4M QUART MIX UNIT

4LL1W - COMPLETE 2.4M GALLON MIX UNIT

1LM1W - COMPLETE 1.7M QUART MIX UNIT

4LM1W - COMPLETE 1.7M GALLON MIX UNIT

1LS1W - COMPLETE 1.2M QUART MIX UNIT

4LS1W - COMPLETE 1.2M GALLON MIX UNIT

2072W - 2.4M TOP HEADER
2077W - 1.7M TOP HEADER
C00457W - TOP 1.2M HEADER
C00088X - 2.4M QUART SHELF COVER
2070 - 2.4M GALLON SHELF COVER
C00087X - 1.7M QUART SHELF COVER
2074- 1.7M GALLON SHELF COVER C00455X -
1.2M QUART SHELF COVER
C00456X - 1.2M GALLON SHELF COVER
BL10 - 2.4M BOTTOM BASE SHELF
BM10 - 1.7M BOTTOM BASE SHELF
C00458X - 1.2M BOTTOM BASE SHELF
P1730 - 2.4M 188” BELT (18 Q / 12 G)
P1729 - 1.7M 132” BELT (12 Q / 8 G)
P1763 - 1.2M 95” BELT (8 Q / 5 G)
How to locate the serial number of your Alliance machine
When calling the Dedoes Customer Service Department
at 1-248-624-7710, we ask that you have your serial
number available so that we may research which style
machine you have and how old it is. This will help to
determine which parts you may need to repair or
replace on your machine.
Your serial number is a six digit number that will start
with a one or a two. It is located on a small aluminum

motor and gear reducer are mounted to.
The serial number and date can tell Dedoes if your

How to remove the expanding bolt
The expanding bolt is installed in the drive gear in the
top mixing unit of your fully assembled Alliance

the lower mixing shelves in place so they will not move

To remove the expanding bolt:

2. Remove the header from the top of your machine.
3. Remove the shelf cover from the top mixing shelf of
your machine.
4. Locate the expanding bolt on the right side and turn
it counter clockwise to loosen it. Do not loosen the

5. Pull the loosened expanding bolt straight up to
remove it from the top drive gear.

machine for maintenance and repairs.

your machine you will need to replace the expanding
bolt as well.
Expanding Bolt
PN# 5900
How to repair the Alliance machine without disassembling it
If you need to access the interior of the mixing shelves
to replace a belt or repair some components, it is
possible to access any of the shelves without

To do so:

2. Remove the cans from the shelf you wish to access.


the right side.

it from falling back into place.
You should now be able to access any of the internal
parts you need.
5
4
3
2








PN# 5996PLT
PN# 5995PLT
PN# P1243
PN# P1244

Once the expanding bolt has been removed (See “How to







repair or replace and let them stand aside on the shelves
below without fully removing them. This will prevent loss or




need to replace the expanding bolt.
How to replace a bushing or drive gear
During the life of your Alliance machine it may be necessary to
replace a bushing or drive gear within the mixing shelf.
To do so:


the bushing or drive gear that needs to be replaced. It is
unnecessary to remove the belt.



4. Once the drive gear is removed, the bushing can be removed
by loosening the two screws used to secure it.
5. To replace the bushing, install the new bushing from the





are snapped into place and seated correctly before replacing all


Drive Gear
PN# 5931
Bushing
PN# 5278E-M
Drive Gear
Drive Gear (Lip)
Bushing
Mix Shelf
Lower Shaft
Upper Shaft

under each mixing shelf will help maintain quiet

under the head of the shoulder bolt should be all that is
required. Make sure the shoulder bolt is free of dirt

lubricant that your paint manufacturer recommends.
The lubricant must be Silicone free.
Note: In extremely dirty environments is may be
necessary to remove the shoulder bolt from the pulley

Shoulder Bolt
PN# 5364
Pulley
PN# 5930
Washer
PN# 5804S
How to lubricate your Alliance machine
Locknut
PN# P0025
Lubricate here
How to replace a belt
During the life of your Alliance machine it may be necessary to replace the belt in

the same size belt for each shelf. The belt supplied with older units is a white cog
belt. Any replacement belts will be black and of the same size.

- 8 Quart cans or 5 Gallon cans per shelf = PN# P1763 1.2M Belt 2384mm long
- 12 Quart cans or 8 Gallon cans per shelf = PN# P1729 1.7M Belt 3344mm long
- 18 Quart cans or 12 Gallon cans per shelf = PN# P1730 2.4M Belt 4768mm long
To replace the belt:

2. Remove any cans on the shelf that needs the new belt.
 
 

 

system to loosen the tension on the belt.
5. Carefully remove the loosened belt from the drive system.
6. Clean the interior of the shelf from dirt and debris.


7. Install the new belt with the cogs facing outward while following the belt
path illustrated to the right.
 

The Alliance machine drive belts do NOT require a lot of tension to operate properly.



Shoulder Bolt and
End Pulley
Locknut


Shoulder Bolt Shoulder Bolt Nut
Belt Path (Counter Clockwise)
How to run your Alliance machine in bypass
It may be necessary to run your Alliance machine in bypass mode to help


To operate your machine in bypass:



 
 

5. Turn power on to the machine.
Once you restore power to the machine the motor should begin to operate



motor in bypass for extended periods will damage the motor.
If you are having trouble with your machine turning ON or OFF please contact
the Dedoes Customer Service Department at 1-248-624-7710 and we will be
happy to help you resolve your issue.













(Do not cut deeply in to the surface beneath the decal)








How to replace an Alliance interface
It may be necessary to replace an interface for your Alliance machine. The

system of your Alliance mixing machine.
To remove an interface:

2. Access the interior of the mixing shelf where the interface is located.



4. Pull the loosened interface down and away from the mixing shelf.
Note: The interface may break or crack during removal.
To install a new interface:
1. Place the back tab of the interface into the opening on the mixing shelf.


Figure 1
Alliance Interface
PN# 5752B
Mix Shelf
Back Tab
Locking Tab
Figure 2
How to make you Alliance Machine square and level


of the machine.



the drive gear, the bushing, and the gear reducer.


ensure alignment is correct as well.
The wall anchors that were supplied in the motor box of your machine are very important to help retain


To adjust the alignment to your machine:




1
2
Wall Mount Brackets
4
Level Surface
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