DeeZee DZ 951550 Service manual

IR-HOUSING-ASSEML X2 IR-HOUSING-ASSEMR X2
THERE IS NO BUNGEE BOX IN THE 5 FT. APPLICATION
6 FT.
MOUNTING HOOK SECTION CAP
EDC BUNGEE BOX
INVIS-A-RACK INSTALLATION INSTRUCTION
DZ 951550, DZ 951600, DZ 951800
A B
DRIVER FRONT / PASSENGER REAR PASSENGER FRONT / DRIVER REAR
8 FT.
VARIES X2 DZE-539-150CP X8 ECIR4 X4
FGT 32 1 FT. PN 220 X8 PN 90 X8
FOAM GASKET 3/8" BOLT 3/8" NUT
F G H

WRENCH
UTILITY KNIFE OR SCISSORS
9/16"
7/32" ALLEN WRENCH OR SOCKET
RATCHET
Peel a port on of the paper back from the adhes ve on the foam gasket [F].
Apply the st cky s de of the gasket to the bottom of the rack assembl es and bungee boxes ( f appl cable).
Use the l p on the bottom s de as a gu de to apply the gasket stra ght w th the part.
TOOLS REQUIRED
1
ALIGN GASKET
WITH THIS
EDGE
After apply ng the gasket, use a ut l ty kn fe to tr m the gasket w th the end of the part.
TRIM AT EDGE

If your appl cat on ncludes bungee boxes, they w ll need to be assembled.
W th the l d held almost perpend cular
to the base, al gn the hook on the back
of the l d w th the channel on the base.
Sl de the l d onto the base.
2
BASE
LID
When the edges are flush, close the l d.

Set the f rst assembly [A] on the bed of the truck on the dr ver's s de near the cab.
Th s step s shown w th the small bungee box for the 6' bed. If you are nstall ng on a 5.5' bed, there
w ll not be a bungee box, and you w ll only use one of the sect on cap [E] per s de.
If you are nstall ng on an 8' bed, the bungee box w ll be longer than what s shown
below, but w ll nstall n the same way.
Assemble the sect ons as shown below.
The tabs n the sect on cap [E] f t nto
the extrus on as shown n th s f gure.
When nstalled to outs de prof le of the
sect on cap w ll match the extrus on
prof le.
3

Thread one of the 3/8" nuts [H] onto the 3/8" bolt [G], then thread the bolt part way
nto the hole on the hold down clamp [D]. There w ll be 4 of these used per s de.
Sl de the 4 hold down clamps nto the bottom channel on the back s de.
4

Use the mages below to locate the hold down clamps for each truck bed length.
The end hold down clamps should be
For appl cat ons w th the bungee box,
as close to the end as the truck bed
the hold down clamp needs to br dge the
5
5.5' BED
' BED
8' BED
as close to the end as the truck bed
the hold down clamp needs to br dge the
allows, but st ll completely n the
jo nt between the rack sect on and the
channel of the extrus on.
bungee box equally.
Note: Some trucks w ll have a center stake hole that w ll not allow the hold down clamp to br dge the
jo nt of the ma n hous ng and bungee box. In th s case, t s mportant to make sure that the two
hold down clamps are nstalled on the front ma n hous ng and two hold down clamps are nstalled
on the rear ma n hous ng (One as far forward as poss ble and one as far back as poss ble).

T ghten the bolts us ng a 7/32" allen wrench/socket. Start w th the bolt closest to the cab and work
your way to the bolt at other end of the bed. Repeat the process of t ghten ng the bolts to nsure that
all are completely t ghten.
Once the 3/8" bolts have been t ghtened, us ng a 9/16" open end wrench, t ghten the nut aga nst the
bottom of the hold down clamp.
7
1
2
3
4

Repeat these nstallat on steps for the other s de of the bed.
To use the Inv s-a-rack, pull up on the top sect on
us ng the cut out prov ded.
8
9
There s a safety stop on the s de
to prevent the rack from slamm ng
down when clos ng t. Depress the
push button to allow the top sect on
to be opened all the way.
SAFETY STOP

Extend the top sect on unt l the spr ng button engages the second hole on the s de.
On the ns de of the top sect on, pull up on the mater al arm.
Extend the mater al arm unt l the push button engages.
11
10
2nd HOLE
Repeat these steps for the other s de.
MATERIAL ARM
PUSH BUTTON HOLE

Once both s des have been extended, press the push button n the cross bar and pull t out.
Insert the cross bar nto the other s de of the rack and engage the push button n the f rst hole.
12
INSERT
BAR
ENGAGE PUSH
BUTTON HERE

After engag ng the push button, push the two halves of the rack apart, unt l the other push
button engages. Do NOT use the rack w th out both push buttons engaged.
13
PUSH THIS WAY
PUSH THIS WAY
PUSH BUTTON WILL
ENGAGE HERE ON THE
BACKSIDE
When nstalled on the Ford superduty, the second push button w ll engage the 2nd hole.
PUSH THIS WAY
PUSH THIS WAY
PUSH BUTTON WILL
ENGAGE HERE ON THE
BACKSIDE

To stow the Inv s-a-rack, depress the push button that was engaged n the prev ous step and pull
the two haves of the rack towards each other.
D sengage the other push button on the cross bar and sl de t out.
14
PULL THIS WAY PULL THIS WAY
PUSH BUTTON ON THE
BACKSIDE
PUSH BUTTON
SLIDE BAR THIS WAY

Sl de the cross bar back unt l the push button engages n the f rst hole.
Depress the push button and br ng the mater al arm down.
PUSH BUTTON WILL
ENGAGE HERE
MATERIAL ARM
PUSH BUTTON

Depress the push button to lower the rema n ng part of the rack.
Then depress the push button n safety stop to complete the stow ng of the rack.
PUSH BUTTON PUSH BUTTON
Repeat these step for the rema n ng port ons of the rack.