Dell Inspiron XPS Operation and maintenance manual

Dell™Inspiron™XPSandInspiron9100ServiceManual
Before You Begin
Memory Module, Mini PCI Card, and Devices
System Components
Subwoofer
Bluetooth™Card
Hard Drive
Fans
Hinge Covers
Keyboard
Modem
Reserve Battery
Display Assembly and Display Latch
Keyboard Bracket
Palm Rest
Video Card
Microprocessor Thermal-Cooling Assembly
Microprocessor Module
Speakers
Display Release Latch
System Board
Flashing the BIOS
Pin Assignments for I/O Connectors
Notes, Notices, and Cautions
Abbreviations and Acronyms
For a complete list of abbreviations and acronyms, see the Dell™Inspiron™Help file. To access the help file, see the Owner's Manual for your Dell computer.
IfyoupurchasedaDell™nSeriescomputer,anyreferencesinthisdocumenttoMicrosoft®Windows®operating systems are not applicable.
Information in this document is subject to change without notice.
©2004DellInc.Allrightsreserved.
Reproduction in any manner whatsoever without the written permission of Dell Inc. is strictly forbidden.
Trademarks used in this text: Dell, the DELL logo, and Inspiron are trademarks of Dell Inc.; Intel is a registered trademarks of Intel Corporation; Microsoft and Windows are
registered trademarks of Microsoft Corporation; Bluetooth is a trademark owned by Bluetooth SIG, Inc. and is used by Dell Inc. under license.
Other trademarks and trade names may be used in this document to refer to either the entities claiming the marks and names or their products. Dell Inc. disclaims any
proprietary interest in trademarks and trade names other than its own.
Model PP09L
February2004RevA00
NOTE: A NOTE indicates important information that helps you make better use of your computer.
NOTICE: A NOTICE indicates either potential damage to hardware or loss of data and tells you how to avoid the problem.
CAUTION: A CAUTION indicates a potential for property damage, personal injury, or death.

Back to Contents Page

Before You Begin
Dell™Inspiron™XPSandInspiron9100ServiceManual
Preparing to Work Inside the Computer
Recommended Tools
Computer Orientation
Screw Identification

Preparing to Work Inside the Computer





1. Ensure that the work surface is flat and clean to prevent scratching the computer cover.
2. Save any work in progress and exit all open programs.
3. Turn off the computer and all attached devices.

4. If the computer is connected to a docking device (docked), undock it.
5. Disconnect the computer from the electrical outlet.
6. To avoid possible damage to the system board, wait 10 to 20 seconds and then disconnect any attached devices.
7. Disconnect all other external cables from the computer.
8. Remove any installed PC Cards from the PC Card slot.
9. Close the display and turn the computer upside down on a flat work surface.

10. Slide and hold the battery-bay latch release on the bottom of the computer, and then remove the battery from the bay.

CAUTION: Only a certified service technician should perform repairs on your computer. Damage due to servicing that is not authorized by Dell is
not covered by your warranty. Read and follow the safety instructions in the Owner's Manual that came with the computer.
CAUTION: To prevent static damage to components inside your computer, discharge static electricity from your body before you touch any of
your computer's electronic components. You can do so by touching an unpainted metal surface.
CAUTION: Handle components and cards with care. Do not touch the components or contacts on a card. Hold a card by its edges or by its metal
mounting bracket. Hold a component such as a microprocessor by its edges, not by its pins.
NOTICE: When you disconnect a cable, pull on its connector or on its strain-relief loop, not on the cable itself. Some cables have a connector with
locking tabs; if you are disconnecting this type of cable, press in on the locking tabs before you disconnect the cable. As you pull connectors apart, keep
them evenly aligned to avoid bending any connector pins. Also, before you connect a cable, ensure that both connectors are correctly oriented and
aligned.
NOTICE: To avoid damaging the computer, perform the following steps before you begin working inside the computer.
NOTE: Ensure that the computer is off and not in a power management mode. If you cannot shut down the computer using the computer operating
system, press and hold the power button for 4 seconds.
NOTICE: To avoid damaging the system board, you must remove the main battery before you service the computer.

11. Remove any installed memory modules, Mini PCI cards, and devices, including a second battery if one is installed.
12. Remove the hard drive.

Recommended Tools

The procedures in this manual require the following tools:
l#1 Phillips screwdriver
l¼-inch flat-blade screwdriver
lSmall plastic scribe
lFlash BIOS update program floppy disk or CD

Computer Orientation



1
back
2
right
3
front
4
left

Screw Identification

When you are removing and replacing components, photocopy "Screw Identification" as a tool to lay out and keep track of the screws. The placemat provides
the number of screws and their sizes.






Hard Drive:
(1 each)

Fan 2
(1 each)

Keyboard:
(2 each)


Modem:
(1 each)


Display Assembly:
(4 each)


Display Bezel:
(display bumpers, 6 each; screw covers, 2 each)
(6 each)

(2 each, shoulder type)


Display Panel:

(8 each)
Display Latch:

(2 each)
Keyboard Bracket:

(4 each)



Back to Contents Page


Display Ground Screw:
(1 each)





Palm Rest:
(3 each)

(4 each)


Video Card:
(4 each)


Speakers:
(3 each)


Display Release Latch:
(2 each)


System Board:
(6 each)





Back to Contents Page

Flashing the BIOS
Dell™Inspiron™XPSandInspiron9100ServiceManual
1. Ensure that the AC adapter is plugged in and that the main battery is installed properly.

2. Insert the BIOS update program floppy disk or CD, and turn on the computer.

Follow the instructions that appear on the screen. The computer continues to boot and updates the new BIOS. When the flash update is complete, the
computer will automatically reboot.
3. Press <F2> during POST to enter the system setup program.
4. Press <Alt> and <f> to reset the computer defaults.
5. Press <Esc>, select Save changes and reboot, and press <Enter> to save configuration changes.
6. Remove the flash BIOS update program floppy disk or CD from the drive and restart the computer.
Back to Contents Page

NOTE: If you use a BIOS update program CD to flash the BIOS, set up the computer to boot from a CD before inserting the CD.

Back to Contents Page

Bluetooth™Card
Dell™Inspiron™XPSandInspiron9100ServiceManual




If you ordered a Bluetooth card with your computer, the card is already installed.
1. Follow the instructions in "Preparing to Work Inside the Computer."
2. Remove the battery.
3. Open the Bluetooth card door.
4. Using a plastic scribe or screwdriver, gently pry the Bluetooth card from the plastic guide bracket and the compartment so that you can disconnect the
Bluetooth card from its cable and remove it from the computer.




Back to Contents Page

CAUTION: Before performing the following procedures, read the safety instructions in your Owner's Manual.
NOTICE: To avoid electrostatic discharge, ground yourself by using a wrist grounding strap or by periodically touching an unpainted metal surface (such
as the back panel) on the computer.
NOTICE: To avoid damaging the system board, you must remove the main battery before you begin working inside the computer.
1
Bluetooth card
2
Bluetooth card connector
3
Bluetooth card door

Back to Contents Page

Microprocessor Module
Dell™Inspiron™XPSandInspiron9100ServiceManual

Removing the Microprocessor Module





1. Follow the instructions in "Preparing to Work Inside the Computer."
2. Remove the left, right, and center hinge covers.
3. Remove the keyboard.
4. Remove the display assembly.
5. Remove the keyboard bracket.
6. Remove the video card.

7. Remove the microprocessor thermal-cooling assembly.

8. To loosen the ZIF socket, use a small, flat-blade screwdriver and rotate the ZIF-socket cam screw counterclockwise until it comes to the cam stop.


CAUTION: Before performing the following procedures, read the safety instructions in your Owner's Manual.
NOTICE: To avoid electrostatic discharge, ground yourself by using a wrist grounding strap or by periodically touching an unpainted metal surface (such
as the back panel) on the computer.
NOTICE: Do not touch the processor die. Press and hold the microprocessor down on the substrate on which the die is mounted while turning the cam
screw to prevent intermittent contact between the cam screw and microprocessor.
NOTICE: To avoid damage to the microprocessor, hold the screwdriver so that it is perpendicular to the microprocessor when turning the cam screw.
NOTICE: To avoid damaging the system board, you must remove the main battery before you begin working inside the computer.
NOTICE: To ensure maximum cooling for the microprocessor, do not touch the heat transfer areas on the microprocessor thermal-cooling assembly. The
oils in your skin reduce the heat transfer capability of the thermal pads.
NOTICE: When removing the microprocessor module, pull the module straight up. Be careful not to bend the pins on the microprocessor module.
1
ZIF socket
2
screwdriver
(perpendicular to
microprocessor)


9. Lift out the microprocessor module.

Installing the Microprocessor Module


1. Align the pin-1 corner of the microprocessor module with the pin-1 corner of the ZIF socket, and insert the microprocessor module.



When the microprocessor module is correctly seated, all four corners are aligned at the same height. If one or more corners of the module are higher
than the others, the module is not seated correctly.
2. Tighten the ZIF socket by turning the cam screw clockwise to secure the microprocessor module to the system board.
3. Perform the steps in "Removing the Microprocessor Module" in reverse order, beginning with step7.
4. Update the BIOS using a flash BIOS update program floppy disk or CD. For instructions on how to flash the BIOS, see "Flashing the BIOS."


Back to Contents Page

3
ZIF-socket cam screw
4
pin-1 corner
NOTE: The ZIF-socket cam screw secures the microprocessor to the system board. Take note of the arrow on the ZIF-socket cam screw, which indicates
the direction to turn the cam screw.
NOTICE: Ensure that the cam lock is in the fully open position before seating the microprocessor module. Seating the microprocessor module properly in
the ZIF socket does not require force.
NOTICE: A microprocessor module that is not properly seated can result in an intermittent connection or permanent damage to the microprocessor and
ZIF socket.
NOTE: The pin-1 corner of the microprocessor module has a triangle that aligns with the triangle on the pin-1 corner of the ZIF socket.
NOTICE: You must position the microprocessor module correctly in the ZIF socket to avoid permanent damage to the module and the socket.

Back to Contents Page

Display Assembly and Display Latch
Dell™Inspiron™XPSandInspiron9100ServiceManual
Display Bezel
Display Panel
Display Latch












1. Follow the instructions in "Preparing to Work Inside the Computer."

2. Turn the computer over and remove the four screws (two on each side) labeled "D" on the bottom of the computer.


3. Turn the computer over and open the display.
4. Remove the left, right, and center hinge covers.
5. Disconnect the antenna cables (pull to separate the connectors).

CAUTION: Before performing the following procedures, read the safety instructions in your Owner's Manual.
NOTICE: To avoid electrostatic discharge, ground yourself by using a wrist grounding strap or by periodically touching an unpainted metal surface (such
as the back panel) on the computer.
NOTICE: To avoid damaging the system board, you must remove the main battery before you begin working inside the computer.
NOTICE: Before turning the computer over and removing the screws, ensure that the display is firmly latched closed.
1
M2.5 x 6-mm screws labeled "D" (4)


6. Use the pull-tab to disconnect the display cable.
7. Lift the display out of the computer at a 90-degree angle.





Display

1
display cable
2
antenna cables (2)
3
system board connector
1
display



Display Bezel



1. Follow the instructions in "Preparing to Work Inside the Computer."
2. Remove the display.
3. Remove the six rubber display bumpers and two screw covers.
4. Remove the six M2.5 x 6-mm screws and two M2.5 x 6-mm shoulder screws and remove the display bezel.

1
M2.5 x 6-mm screws (6)
5
display bezel
2
rubber display bumpers (6)
6
display panel
3
M2.5 x 6-mm shoulder screws (2)
7
display base
4
screw covers (2)
8
M2.5 x 3-mm screws (8)
CAUTION: Before performing the following procedures, read the safety instructions in your Owner's Manual.
NOTICE: To avoid electrostatic discharge, ground yourself by using a wrist grounding strap or by periodically touching an unpainted metal surface (such
as the back panel) on the computer.
NOTICE: To avoid damaging the system board, you must remove the main battery before you begin working inside the computer.



Display Panel



1. Follow the instructions in "Preparing to Work Inside the Computer."
2. Remove the display.
3. Remove the display bezel.
4. Remove the M2 x 3-mm ground screw that attaches the display-panel ground wire to the back display cover.
5. Remove the eight M2 x 3-mm screws from each side of the display panel.
6. Lift the display panel out of the display cover.

1
M2.5 x 6-mm screws (6)
2
rubber display bumpers (6)
3
display bezel
4
M2.5 x 6-mm shoulder screws (2)
5
screw covers (2)
CAUTION: Before performing the following procedures, read the safety instructions in your Owner's Manual.
NOTICE: To avoid electrostatic discharge, ground yourself by using a wrist grounding strap or by touching an unpainted metal surface on the computer.
NOTICE: To avoid damaging the system board, you must remove the main battery before you begin working inside the computer.



7. Press in both sides of the top flex-cable connector, and pull the top flex-cable connector away from the display connector.
8. Use the pull-tab to disconnect the bottom flex-cable connector from the inverter connector.



Display Latch



1
display-panel ground wire
2
M2 x 3-mm ground screw
3
M2 x 3-mm screws (8)
4
display panel
1
pull-tab on bottom flex-cable connector
2
top flex-cable connector
3
display connector
4
inverter connector
CAUTION: Before performing the following procedures, read the safety instructions in your Owner's Manual.
NOTICE: To avoid electrostatic discharge, ground yourself by using a wrist grounding strap or by touching an unpainted metal surface on the computer.
NOTICE: To avoid damaging the system board, you must remove the main battery before you begin working inside the computer.

1. Follow the instructions in "Preparing to Work Inside the Computer."
2. Remove the display.
3. Remove the display bezel.
4. Remove the two M2.5 x 4-mm screws and remove the display latch.





Back to Contents Page

1
M2.5 x 4-mm screws (2)
2
display latch

Back to Contents Page

Fans
Dell™Inspiron™XPSandInspiron9100ServiceManual




The two fans are located on the bottom of the computer, one with screws labeled "F2" (fan 2) and one with screws labeled "F3" (fan 3).

To remove fan 2:
1. Follow the instructions in "Preparing to Work Inside the Computer."
2. Turn over the computer.
3. Unscrew the two captive screws labeled "F2," lift up the fan cover, and remove it from the computer.



4. Remove the M2.5 x 6-mm screw on the fan and lift up the fan release lever.

CAUTION: Before performing the following procedures, read the safety instructions in your Owner's Manual.
NOTICE: To avoid electrostatic discharge, ground yourself by using a wrist grounding strap or by periodically touching an unpainted metal surface (such
as the back panel) on the computer.
NOTICE: To avoid damaging the system board, you must remove the main battery before you begin working inside the computer.
NOTE: This fan cover comes off over the audio connectors.
1
captive screws (2)
2
fan cover
3
audio connectors


5. Use the fan release lever to lift the fan out of the computer.

When replacing fan 2, press down on the fan surface labeled "Press here" to securely seat the fan in place.

To remove fan 3:
1. Unscrew the two captive screws labeled "F3."
2. Lift the fan out of the computer.




Back to Contents Page

1
fan
2
fan release lever
3
M2.5 x 6-mm screw
NOTE: The cover on this fan is not removable. It remains attached to the fan.
1
captive screws (2)
2
fan cover

Back to Contents Page

Hard Drive
Dell™Inspiron™XPSandInspiron9100ServiceManual








1. Follow the instructions in "Preparing to Work Inside the Computer."
2. Turn over the computer and remove the M3 x 3-mm screw.



3. Slide the hard drive out of the computer.
4. Remove the new drive from its packaging.

Save the original packaging for storing or shipping the hard drive.

5. Slide the drive into the bay until it is fully seated.
CAUTION: If you remove the hard drive from the computer when the drive is hot, do not touch the metal housing of the hard drive.
CAUTION: Before working inside your computer, read the safety instructions in your Owner's Manual.
NOTICE: To avoid damaging the system board, you must remove the main battery before you begin working inside the computer.
NOTICE: To prevent data loss, turn off your computer before removing the hard drive. Do not remove the hard drive while the computer is on, in
standby mode, or in hibernate mode.
NOTICE: Hard drives are extremely fragile; even a slight bump can damage the drive.
NOTE: Dell does not guarantee compatibility or provide support for hard drives from sources other than Dell.
NOTE: You need the Operating System CD to install the Microsoft®Windows®operating system. You also need the Drivers and Utilities CD for your
computer to install the drivers and utilities on the new hard drive.
1
M3 x 3-mm screw
2
hard drive
NOTICE: When the hard drive is not in the computer, store it in protective antistatic packaging. See "Protecting Against Electrostatic Discharge" in your
Owner's Manual.
NOTICE: Use firm and even pressure to slide the drive into place. If you use excessive force, you may damage the connector.

6. Replace and tighten the screw.
7. Use the Operating System CD to install the operating system for your computer. For instructions, see "Reinstalling Microsoft Windows XP" in your
Owner's Manual.
8. Use the Drivers and Utilities CD to install the drivers and utilities for your computer. For instructions, see "Reinstalling Drivers and Utilities" in your
Owner's Manual.

Returning a Hard Drive to Dell

Return your old hard drive to Dell in its original or comparable foam packaging. Otherwise, the hard drive may be damaged in transit.




Back to Contents Page

1
hard drive
2
foam packaging