Delta 36-441B User manual

INSTRUCTION MANUAL
To learn more about DELTA MACHINERY
visit our website at: www.deltamachinery.com.
For Parts, Service, Warranty or other Assistance,
please call 1-800-223-7278 (In Canada call 1-800-463-3582).
10" Contractor’s Saw
(Models 36-441B, 36-451X)
PART NO. 422-19-651-0058 - 03-22-04
Copyright © 2004 Delta Machinery
NOTE: Shown with UniRip® Fence System

2
Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there
are certain hazards involved with the operation of the product. Using the machine with respect and caution will
considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored,
personal injury to the operator may result. Safety equipment such as guards, push sticks, hold-downs, featherboards,
goggles, dust masks and hearing protection can reduce your potential for injury. But even the best guard won’t make
up for poor judgment, carelessness or inattention. Always use common sense and exercise caution in the workshop.
If a procedure feels dangerous, don’t try it. Figure out an alternative procedure that feels safer. REMEMBER: Your
personal safety is your responsibility. For additional information please visit our website www.deltamachinery.com.
This machine was designed for certain applications only. Delta Machinery strongly recommends that this
machine not be modified and/or used for any application other than that for which it was designed. If you have any
questions relative to a particular application, DO NOT use the machine until you have first contacted Delta to determine
if it can or should be performed on the product.
Technical Service Manager
Delta Machinery
4825 Highway 45 North
Jackson, TN 38305
(IN CANADA: 505 SOUTHGATE DRIVE, GUELPH, ONTARIO N1H 6M7)
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may
result in property damage.
This manual contains information that is important for you to know and understand. This information relates to protect-
ing YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the
symbols below. Please read the manual and pay attention to these sections.
SAFETY GUIDELINES - DEFINITIONS
SOME DUST CREATED BY POWER SANDING, SAWING, GRINDING, DRILLING, AND OTHER
CONSTRUCTION ACTIVITIES contains chemicals known to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
· lead from lead-based paints,
· crystalline silica from bricks and cement and other masonry products, and
· arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to
these chemicals: work in a well ventilated area, and work with approved safety equipment, always wear MSHA/NIOSH
approved, properly fitting face mask or respirator when using such tools.
READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE
USING THIS EQUIPMENT. Failure to follow all instructions listed below, may result in electric shock,
fire, and/or serious personal injury or property damage.
IMPORTANT SAFETY INSTRUCTIONS
GENERAL SAFETY RULES

3
GENERAL SAFETY RULES
1. FOR YOUR OWN SAFETY, READ THE INSTRUCTION
MANUAL BEFORE OPERATING THE MACHINE. Learning
the machine’s application, limitations, and specific
hazards will greatly minimize the possibility of accidents
and injury.
2. WEAR EYE PROTECTION. ALWAYS USE SAFETY
GLASSES. Also use face or dust mask if cutting
operation is dusty. Everyday eyeglasses are NOT safety
glasses. USE CERTIFIED SAFETY EQUIPMENT. Eye
protection equipment should comply with ANSI Z87.1
standards, hearing equipment should comply with ANSI
S3.19 standards, and dust mask protection should
comply with MSHA/NIOSH certified respirator
standards. Splinters, air-borne debris, and dust can
cause irritation, injury, and/or illness.
3. WEAR PROPER APPAREL. Do not wear loose
clothing, gloves, neckties, rings, bracelets, or other
jewelry which may get caught in moving parts. Nonslip
footwear is recommended. Wear protective hair
covering to contain long hair.
4. DO NOT USE THE MACHINE IN A DANGEROUS
ENVIRONMENT. The use of power tools in damp or wet
locations or in rain can cause shock or electrocution.
Keep your work area well-lit to prevent tripping or
placing arms, hands, and fingers in danger.
5. MAINTAIN ALL TOOLS AND MACHINES IN PEAK
CONDITION. Keep tools sharp and clean for best and safest
performance. Follow instructions for lubricating and changing
accessories. Poorly maintained tools and machines can further
damage the tool or machine and/or cause injury.
6. CHECK FOR DAMAGED PARTS. Before using the machine,
check for any damaged parts. Check for alignment of
moving parts, binding of moving parts, breakage of
parts, and any other conditions that may affect its
operation. A guard or any other part that is damaged
should be properly repaired or replaced. Damaged
parts can cause further damage to the machine and/or
injury.
7. KEEP THE WORK AREA CLEAN. Cluttered areas and
benches invite accidents.
8. KEEP CHILDREN AND VISITORS AWAY. Your shop is a
potentially dangerous environment. Children and visitors can be
injured.
9. REDUCE THE RISK OF UNINTENTIONAL STARTING.
Make sure that the switch is in the “OFF” position before
plugging in the power cord. In the event of a power
failure, move the switch to the “OFF” position. An
accidental start-up can cause injury.
10. USE THE GUARDS. Check to see that all guards are in
place, secured, and working correctly to prevent injury.
11. REMOVE ADJUSTING KEYS AND WRENCHES
BEFORE STARTING THE MACHINE. Tools, scrap
pieces, and other debris can be thrown at high speed,
causing injury.
12. USE THE RIGHT MACHINE. Don’t force a machine or
an attachment to do a job for which it was not
designed. Damage to the machine and/or injury may
result.
13. USE RECOMMENDED ACCESSORIES. The use of
accessories and attachments not recommended by
Delta may cause damage to the machine or injury to
the user.
14. USE THE PROPER EXTENSION CORD. Make sure
your extension cord is in good condition. When using
an extension cord, be sure to use one heavy enough to
carry the current your product will draw. An undersized
cord will cause a drop in line voltage, resulting in loss
of power and overheating. See the Extension Cord
Chart for the correct size depending on the cord length
and nameplate ampere rating. If in doubt, use the next
heavier gauge. The smaller the gauge number, the
heavier the cord.
15. SECURE THE WORKPIECE. Use clamps or a vise to hold
the workpiece when practical. Loss of control of a
workpiece can cause injury.
16. FEED THE WORKPIECE AGAINST THE DIRECTION OF
THE ROTATION OF THE BLADE, CUTTER, OR ABRASIVE
SURFACE. Feeding it from the other direction will cause
the workpiece to be thrown out at high speed.
17. DON’T FORCE THE WORKPIECE ON THE MACHINE.
Damage to the machine and/or injury may result.
18. DON’T OVERREACH. Loss of balance can make you
fall into a working machine, causing injury.
19. NEVER STAND ON THE MACHINE. Injury could occur if the
tool tips, or if you accidentally contact the cutting tool.
20. NEVER LEAVE THE MACHINE RUNNING UNATTENDED.
TURN THE POWER OFF. Don’t leave the machine until it
comes to a complete stop. A child or visitor could be injured.
21. TURN THE MACHINE “OFF”, AND DISCONNECT THE
MACHINE FROM THE POWER SOURCE before installing
or removing accessories, before adjusting or changing
set-ups, or when making repairs. An accidental start-
up can cause injury.
22. MAKE YOUR WORKSHOP CHILDPROOF WITH
PADLOCKS, MASTER SWITCHES, OR BY
REMOVING STARTER KEYS. The accidental start-up
of a machine by a child or visitor could cause injury.
23. STAY ALERT, WATCH WHAT YOU ARE DOING, AND
USE COMMON SENSE. DO NOT USE THE
MACHINE WHEN YOU ARE TIRED OR UNDER THE
INFLUENCE OF DRUGS, ALCOHOL, OR MEDICAT-
ION. A moment of inattention while operating power
tools may result in injury.
24. THE DUST GENERATED by certain woods and wood
products can be injurious to your health. Always
operate machinery in well-ventilated areas, and provide
for proper dust removal. Use wood dust collection
systems whenever possible.
FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY.

4
FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY.
ADDITIONAL SAFETY RULES FOR CONTRACTOR SAW
1. DO NOT OPERATE THIS MACHINE until it is
assembled and installed according to the
instructions.
2. OBTAIN ADVICE FROM YOUR SUPERVISOR,
instructor, or another qualified person if you are not
familiar with the operation of this machine.
3. FOLLOW ALL WIRING CODES and recommended
electrical connections.
4. USE THE GUARDS WHENEVER POSSIBLE. Check
to see that they are in place, secured, and working
correctly.
5. KICKBACK IS THE NATURAL TENDENCY OF THE
WORKPIECE TO BE THROWN BACK AT THE
OPERATOR when the workpiece initially contacts the
blade or if the workpiece pinches the blade. Kickback
is dangerous and can result in serious injury.
AVOID KICKBACK by:
A. keeping blade sharp and free of rust and pitch.
B. keeping rip fence parallel to the saw blade.
C. using saw blade guard and spreader for every
possible operation, including all through sawing.
D. pushing the workpiece past the saw blade prior to
release.
E. never ripping a workpiece that is twisted or
warped, or does not have a straight edge to guide
along the fence.
F. using featherboards when the anti-kickback device
cannot be used.
G. never sawing a large workpiece that cannot be
controlled.
H. never using the fence as a guide when
crosscutting.
I. never sawing a workpiece with loose knots or other
flaws.
6. ALWAYS USE GUARDS, SPLITTER, AND ANTI-
KICKBACK FINGERS whenever possible.
7. REMOVE CUT-OFF PIECES AND SCRAPS from the
table before starting the saw. The vibration of the
machine may cause them to move into the saw blade
and be thrown out. After cutting, turn the machine off.
After the blade has come to a complete stop, remove
all debris.
8. NEVER START THE MACHINE with the workpiece
against the blade.
9. NEVER run the workpiece between the fence and a
moulding cutterhead.
10. CUTTING THE WORKPIECE WITHOUT THE USE OF
A FENCE OR MITER GAUGE IS KNOWN AS
“FREEHAND” CUTTING. NEVER perform “free-hand”
operations. Use either the fence or miter gauge to
position and guide the workpiece.
11. HOLD THE WORKPIECE FIRMLY against the miter
gauge or fence.
12. CUTTING COMPLETELY THROUGH THE WORK-
PIECE IS KNOWN AS “THROUGH-SAWING”.
Ripping and cross-cutting are through-sawing
operations. Cutting with the grain (or down the length
of the workpiece) is ripping. Cutting across the grain (or
across the workpiece) is cross-cutting. Use a fence or
fence system for ripping. DO NOT use a fence or fence
system for cross-cutting. Instead, use a miter gauge.
USE PUSH STICK(S) for ripping a narrow workpiece.
13. AVOID AWKWARD OPERATIONS AND HAND
POSITIONS where a sudden slip could cause a hand
to move into the blade.
14. KEEP ARMS, HANDS, AND FINGERS away from the
blade.
15. NEVER have any part of your body in line with the path
of the saw blade.
16. NEVER REACH AROUND or over the saw blade.
17. NEVER attempt to free a stalled saw blade without first
turning the machine “OFF”.
18. PROPERLY SUPPORT LONG OR WIDE workpieces.
19. NEVER PERFORM LAYOUT, assembly or set-up work
on the table/work area when the machine is running.
20. TURN THE MACHINE “OFF” AND DISCONNECT
THE MACHINE from the power source before
installing or removing accessories, before adjusting or
changing set-ups, or when making repairs.
21. TURN THE MACHINE “OFF”, disconnect the machine
from the power source, and clean the table/work area
before leaving the machine. LOCK THE SWITCH IN
THE “OFF” POSITION to prevent unauthorized use.
22. ADDITIONAL INFORMATION regarding the safe
and proper operation of power tools (i.e. a safety
video) is available from the Power Tool Institute,
1300 Sumner Avenue, Cleveland, OH 44115-2851
(www.powertoolinstitute.com). Information is also
available from the National Safety Council, 1121 Spring
Lake Drive, Itasca, IL 60143-3201. Please refer to the
American National Standards Institute ANSI 01.1
Safety Requirements for Woodworking Machines and
the U.S. Department of Labor OSHA 1910.213
Regulations.
SAVE THESE INSTRUCTIONS.
Refer to them often
and use them to instruct others.

5
A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should
be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3-
prong grounding type plugs and matching receptacle which will accept the machine’s plug. Before connecting the
machine to the power line, make sure the switch (s) is in the “OFF” position and be sure that the electric current is of
the same characteristics as indicated on the machine. All line connections should make good contact. Running on low
voltage will damage the machine.
DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.
POWER CONNECTIONS
Your machine is wired for (SPEC PLATE VOLTAGE) volt, 60 HZ alternating current. Before connecting the machine to
the power source, make sure the switch is in the “OFF” position.
MOTOR SPECIFICATIONS
GROUNDING INSTRUCTIONS
THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM
ELECTRIC SHOCK.
1. All grounded, cord-connected machines:
In the event of a malfunction or breakdown, grounding
provides a path of least resistance for electric current to
reduce the risk of electric shock. This machine is
equipped with an electric cord having an equipment-
grounding conductor and a grounding plug. The plug must
be plugged into a matching outlet that is properly installed
and grounded in accordance with all local codes and
ordinances.
Do not modify the plug provided - if it will not fit the outlet,
have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding
conductor can result in risk of electric shock. The
conductor with insulation having an outer surface that is
green with or without yellow stripes is the equipment-
grounding conductor. If repair or replacement of the
electric cord or plug is necessary, do not connect the
equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if
the grounding instructions are not completely
understood, or if in doubt as to whether the machine is
properly grounded.
Use only 3-wire extension cords that have 3-prong
grounding type plugs and matching 3-conductor
receptacles that accept the machine’s plug, as shown in
Fig. A.
Repair or replace damaged or worn cord immediately.
2. Grounded, cord-connected machines intended for use
on a supply circuit having a nominal rating less than 150
volts:
If the machine is intended for use on a circuit that has an
outlet that looks like the one illustrated in Fig. A, the
machine will have a grounding plug that looks like the plug
illustrated in Fig. A. A temporary adapter, which looks like
the adapter illustrated in Fig. B, may be used to connect
this plug to a matching 2-conductor receptacle as shown
in Fig. B if a properly grounded outlet is not available. The
temporary adapter should be used only until a properly
grounded outlet can be installed by a qualified electrician.
The green-colored rigid ear, lug, and the like, extending
from the adapter must be connected to a permanent
ground such as a properly grounded outlet box. Whenever
the adapter is used, it must be held in place with a metal
screw.
NOTE: In Canada, the use of a temporary adapter is not
permitted by the Canadian Electric Code.
IN ALL CASES, MAKE CERTAIN THE
RECEPTACLE IN QUESTION IS PROPERLY
GROUNDED. IF YOU ARE NOT SURE HAVE A
QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE.
Fig. A Fig. B
GROUNDED OUTLET BOX
CURRENT
CARRYING
PRONGS
GROUNDING BLADE
IS LONGEST OF THE 3 BLADES
GROUNDED OUTLET BOX
GROUNDING
MEANS
ADAPTER

6
Use proper extension cords. Make sure
your extension cord is in good condition and is a 3-wire
extension cord which has a 3-prong grounding type
plug and matching receptacle which will accept the
machine’s plug. When using an extension cord, be sure
to use one heavy enough to carry the current of the
machine. An undersized cord will cause a drop in line
voltage, resulting in loss of power and overheating. Fig.
D-1 or D-2, shows the correct gauge to use depending
on the cord length and voltage. If in doubt, use the next
heavier gauge. The smaller the gauge number, the
heavier the cord.
Fig. D-1
120 VOLT MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES
Ampere Total Length Gauge of
Rating Volts of Cord in Feet Extension Cord
0-6 120
up to 25 18 AWG
0-6 120 25-50 16 AWG
0-6 120 50-100 16 AWG
0-6 120 100-150 14 AWG
6-10 120
up to 25 18 AWG
6-10 120 25-50 16 AWG
6-10 120 50-100 14 AWG
6-10 120 100-150 12 AWG
10-12 120
up to 25 16 AWG
10-12 120 25-50 16 AWG
10-12 120 50-100 14 AWG
10-12 120 100-150 12 AWG
12-16 120
up to 25 14 AWG
12-16 120 25-50 12 AWG
12-16 120 GREATER THAN 50 FEET NOT RECOMMENDED
EXTENSION CORDS
Fig. D-2
230 VOLT MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES
Ampere Total Length Gauge of
Rating Volts of Cord in Feet Extension Cord
0-6 230
up to 50 18 AWG
0-6 230 50-100 16 AWG
0-6 230 100-200 16 AWG
0-6 230 200-300 14 AWG
6-10 230
up to 50 18 AWG
6-10 230 50-100 16 AWG
6-10 230 100-200 14 AWG
6-10 230 200-300 12 AWG
10-12 230
up to 50 16 AWG
10-12 230 50-100 16 AWG
10-12 230 100-200 14 AWG
10-12 230 200-300 12 AWG
12-16 230
up to 50 14 AWG
12-16 230 50-100 12 AWG
12-16 230
GREATER THAN 100 FEET NOT RECOMMENDED
GROUNDED OUTLET BOX
CURRENT CARRYING PRONGS
GROUNDING BLADE
IS LONGEST OF THE 3 BLADES
Fig. C
3. Grounded, cord-connected tools intended for use on
a supply circuit having a nominal rating between 150 -
250 volts, inclusive:
If the tool is intended for use on a circuit that has an
outlet that looks like the one illustrated in Fig. C. The tool
will have a grounding plug that looks like the plug
illustrated in Fig. C. Make sure the tool is connected to
an outlet having the same configuration as the plug. No
adapter is available or should be used with this tool. If
the tool must be reconnected for use on a different type
of electric circuit, the reconnection should be made by
qualified service personnel; and after reconnection, the
tool should comply with all local codes and ordinances.
IN ALL CASES, MAKE CERTAIN THE
RECEPTACLE IN QUESTION IS PROPERLY
GROUNDED. IF YOU ARE NOT SURE HAVE A
QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE.

7
FOREWORD
Delta Model 36-441B 10" Contractor’s Saws are designed to give high quality performance with maximum depth of
cut capacity up to 3-1/8" at 90° and 2-1/8" at 45°. These Delta Models come equipped with basic machine, sturdy
steel stand, integral dust chute, patented Auto-Set T-Slot miter gage, heavy duty motor, large on/off paddle switch,
extension wing, cast table, convenient up-front blade raising and tilting controls, and 10" blade.
A RIP FENCE ASSEMBLY IS NOT PACKAGED WITH THIS PRODUCT. YOU MUST INSTALL AND
USE A RIP FENCE SYSTEM FOR RIPPING OPERATIONS.
FUNCTIONAL DESCRIPTION
UNPACKING AND CLEANING
Carefully unpack the machine and all loose items from the shipping container(s). Remove the protective coating from
all unpainted surfaces. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone,
gasoline or lacquer thinner for this purpose). After cleaning, cover the unpainted surfaces with a good quality household
floor paste wax. Fig. 2, illustrates the components of the saw. Fig. 3, illustrates the components of the saw stand.
NOTICE: THE PHOTO ON THE MANUAL COVER ILLUSTRATES THE
CURRENT PRODUCTION MODEL. ALL OTHER ILLUSTRATIONS CONTAINED
IN THE MANUAL ARE REPRESENTATIVE ONLY AND MAY NOT DEPICT THE
ACTUAL COLOR, LABELING OR ACCESSORIES AND ARE INTENDED TO
ILLUSTRATE TECHNIQUE ONLY.

8
UNPACKING AND CLEANING Continued
Fig. 2
1
6
2*
3*
5
7*
8*
9
11
10
14
13
12
15
18
17
16
21*20*
19*
4
1. Contractor’s Saw
2*. Blade Tilting Handwheel (Zinc plated on 36-451X)
3*. Handwheel Lock Knob (Zinc plated on 36-451X)
4. Blade Guard and Splitter Assembly
5. Table Insert
6. Miter Gage
7*. Miter Gage Handle (Zinc plated on 36-451X)
8*. Miter Gage Handle Cap (Only with Model 36-441-B)
9. Splitter Mounting Bracket
10. 1/4-20 x 3/4" Hex Head Bolts (2)
11. 1/4" Flat Washers (2)
12. 5/16-18 x 5/8" Carriage Head Bolt
13. 5/16" Flat Washer
14. 5/16-18 Hex Nut
15. Arbor Wrenches (2)
16. Cast Iron Extension Table (36-451X only)
16A. Steel Extension Table (36-441B only)
16B. Extension Table Support Back Rail(36-441B only)
17. 7/16-20 x 1-3/4" Hex Head Bolts
for assembling extension table (3)
18. 7/16 Flat Washers for assembling
extension table (3)
19*. 5/16-18 x 1" Flat head Screw (3) (36-451X only)
-or- 3/8-16 x 1" Hex head Bolt (4) (36-441B only)
20*. 5/16 Flat Washer (3) (36-451X only) -or-
3/8-16 Hex Nut (4) (36-441B only)
21*. 5/16-18 Hex Nut (3) (36-451X only) -or-
3/8 Flat Washer (4) (36-441B only)
16B
16A

9
UNPACKING AND CLEANING Continued
1. Combination Dust Chute/Support Panel
2. Motor Pulley
3. Motor
4. Pulley Guard
5. Drive Belt
6. Spring
7. Pins (2) for Mounting Motor
8. Motor Mounting Plate
9. 5/16 Star Washers (4)
10. 5/16 Flat Washers (4)
11. 5/16-18 x 3/4"Carriage Head Screws (4)
Fig. 3
21
22
20
18
19 17
16
15
14
12
10
13
11
9
7
8
6
5
4
3
2
1
23
12. 5/16"Hex Nuts (4)
13. 5/16"Hex Nuts (8)
14. 5/16"Lockwashers (8)
15. 5/16"Flat Washers
16. 5/16-18 x 5/8"Hex Head Bolts (8)
17. Rubber Feet (4)
18. #10-32 x 12 Screws (8)
19. #10 Keps Nuts (8)
20. #10-1/2"Sheet Metal Screws (3)
21. Grommet
22. Front Leg Panel with WARNING Label
23. Rear Leg Panel

10
DO NOT OPERATE THIS MACHINE UNTIL YOU READ AND UNDERSTAND THE ENTIRE
INSTRUCTION MANUAL. MAKE SURE THE SAW IS SECURELY ATTACHED TO THE STAND BEFORE
PERFORMING ANY CUTTING OPERATIONS.
Fig. 4
Fig. 5
Fig. 6
ASSEMBLING SAW STAND
1. Assemble the dust chute and support panel (A)
Fig. 4, to the inside of the front stand panel (B) with three
#10 x 1/2" sheet metal screws (C).
2. Insert four #10-32 x 1/2" screws (D) Fig. 5 through
support panel and dust chute. Install four #10-32 hex
nuts (E) Fig. 5. IMPORTANT: The front stand panel
should be assembled with the Warning Label facing the
front of the saw. Do not completely tighten the stand
hardware at this time. Also, make certain the dust
chute/support panel (A) Fig. 5, is located under the lip of
front stand panel (B) and the sheet metal screws (C)
point up.
3. Assemble the other end of dust chute and support
panel (A) Fig. 6, to rear stand panel (F) as shown with
four #10-32 x 1/2" screws and #10-32 hex nuts, which
are shown at (C). NOTE: Do not completely tighten stand
hardware at this time.
B
A
A
B
A
C
C
F
Fig. 7
ASSEMBLING
SAW TO STAND
1. Turn saw table face down on a piece of cardboard
to protect the table surface. Place stand (B) Fig. 7, onto
saw (A). Align eight holes in the stand (B) with mounting
holes in the saw (A). Fasten stand with eight 5/16"-18
bolts, flat washers, lockwashers, and hex nuts one of
which is shown at (C) Fig. 7. Assemble flat washers on
bolts, place bolts through holes, assemble lockwashers
then hex nuts finger tight. Do not completely tighten
hardware at this time.
2. Install four rubber feet (D) Fig. 7, on the end of each
stand leg (B).
3. Turn saw table face up.
C
A
B
C
C
ED
D
SAW ASSEMBLY
C

11
The motor shipped with your saw is a 1-1/2 H.P. at 115 volts or 2 H.P. at 230 volts, Ball Bearing,
Capacitor Start/Capacitor Run motor. This motor has been especially selected to best supply power
to your machine, and the relative safety of the machine is enhanced by its use. Use only this motor, as
the use of other motors may be detrimental to the performance and safety of the saw.
Fig. 11
ASSEMBLING MOTOR TO
MOTOR MOUNTING PLATE
DISCONNECT MACHINE FROM THE
POWER SOURCE.
1. Assemble the motor (A) to the motor mounting plate
(B) as shown in Fig. 11, using four 5/16-18 carriage
bolts, flat washers, star washers, and hex nuts (C). Insert
bolts through the holes in motor base and mounting
plate, then assemble flat washers, then star washers,
and hex nuts.
NOTE: Do not completely tighten the hex nuts at this
time.
A
C
B
Fig. 9 Fig. 10
4. Push down on the top of the saw (E) Fig. 8 until the
stand legs (F) are positioned firmly on the floor surface.
Securely tighten all saw and stand mounting
hardware. Note that panel (G) is not only a support for
a stand, but also serves as a dust chute.
5. Fig. 8, illustrates the saw assembled to the stand.
NOTE: If it becomes necessary to move the saw to
another location, additional adjustments may be
required.
ASSEMBLING BLADE
TILTING HANDWHEEL
1. Attach blade tilting handwheel (A) Fig. 9 to shaft (B).
Make certain slot (C) in handwheel is engaged with roll
pin (D) on the shaft.
2. Thread locking lever (E) Fig. 10, on shaft and tighten
securely.
3. Fig. 10 illustrates the blade tilting handwheel (A) and
locking lever (E) assembled to the saw.
D
B
ACA
E
MOTOR ASSEMBLY
Fig. 8
E
F
G

12
Fig. 14
Fig. 13
ASSEMBLING MOTOR AND MOTOR
MOUNTING PLATE TO SAW
DISCONNECT MACHINE FROM POWER
SOURCE.
1. Locate the two pins (X) Fig. 12 that insert into holes
(D) in each side of bracket (B). The pins (X) are spring (Y)
loaded from factory.
2. Position motor and motor mounting plate (A) Fig. 13
below bracket (B) to allow bracket arm to slide through
large opening in motor mounting plate (A).
3. Depress pins (C) Fig. 13, on both sides of bracket
(B) and rotate motor mounting plate (A) until pins (C) are
engaged in holes (D) Fig. 12, of motor mounting plate
(A).
4. Fig. 14 illustrates the motor and motor mounting
plate assembled to the rear of the saw.
B
D
A
C
B
C
A
Fig. 12
X
Y
X

13
Fig. 15
Fig. 16
Fig. 17
Fig. 18
ASSEMBLING MOTOR PULLEY, BELT
PULLEY GUARD, AND DRIVE BELT
DISCONNECT MACHINE FROM THE
POWER SOURCE.
1. Remove the motor shaft key that is taped to the
motor.
2. Insert the key (A) Fig. 15 in the keyway on the motor
shaft. Assemble the motor pulley (B) on the motor shaft
with the hub of the pulley facing out. Tighten set screw
(C).
3. Remove wing nut and external tooth lockwasher (D)
Fig. 16, and outer cover (E) from belt and pulley guard (G).
4. Slide the belt and pulley guard bracket (G) Fig. 17
between the motor plate (M) and motor mounting plate
(L), as shown.
5. Position belt and pulley guard bracket (G) Fig. 17, so
that the motor pulley (B) is centered and through the
hole in the belt and pulley guard bracket.
6. Use a straight edge (E) to align the motor pulley (B)
Fig. 18 with the arbor pulley (G). If necessary, adjust the
motor pulley (B) in or out on the motor shaft. Tighten
the four hex nuts that fasten the motor to the motor
mounting plate. See section “ASSEMBLING MOTOR
TO MOTOR MOUNTING PLATE”.
BA
C
GD
E
M
L
G
G
B
B
E

14
Fig. 19
Fig. 20 Fig. 21
Fig. 22
7. Lift the motor and assemble the drive belt (H) Fig. 19
to the arbor pulley and motor pulley (B). The weight of
the motor will provide the correct belt tension.
8. IMMEDIATELY AFTER ASSEMBLING
THE BELT, RAISE THE SAW BLADE TO ITS MAXIMUM
HEIGHT AND TILT THE SAW BLADE TO 45°. CHECK
TO SEE IF THE MOTOR (J) FIG. 20 IS BELOW THE
TOP OF THE TABLE SURFACE (K). IF THE MOTOR (J)
IS ABOVE THE TOP OF THE TABLE SURFACE, MOVE
THE MOTOR TO THE LEFT UNTIL THE END OF THE
MOTOR (J) IS BELOW THE TOP OF THE TABLE
SURFACE. THEN RE-ALIGN THE MOTOR PULLEY TO
THE ARBOR PULLEY.
9. Assemble the outer cover (E) Fig. 21, of the belt and
pulley guard assembly, which was removed in STEP 3,
and fasten with external tooth lockwasher and wing nut
(D). IMPORTANT: Make certain the outer cover does not
interfere with the drive belt and the motor pulley.
CONNECTING MOTOR CORD
TO SWITCH ASSEMBLY
DISCONNECT MACHINE FROM POWER
SOURCE.
1. Insert the plug (A) Fig. 22, into the female receptacle
(B) of switch-to-motor cord (C).
2. Fig. 23, illustrates the motor cord connected to the
switch assembly.
H
B
K
J
D
E
C
A
B
Fig. 23

15
Fig. 24
Fig. 25
Fig. 26
ASSEMBLING
BLADE GUARD AND
SPLITTER ASSEMBLY
DISCONNECT MACHINE FROM POWER
SOURCE.
1. Fasten the rear splitter mounting bracket (A) Fig. 24,
to the rear trunnion using the two 1/4-20 x 3/4" hex head
bolts (B) and flat washers. Do not completely tighten the
two bolts (B) at this time.
2. Raise saw arbor to its highest position. With
wrenches supplied, remove the saw blade from the saw.
Refer to section “CHANGING THE SAW BLADE” of this
manual.
3. Remove bolt and large washer (C) Fig. 25, from the
inside splitter mounting bracket.
4. Use a straight edge (E) to check to see if the top and
bottom of the inside splitter bracket (D) Fig. 26 is aligned
with the inner arbor flange (F).
BA
C
D
F
ASSEMBLING AND ALIGNING
BLADE GUARD AND SPLITTER ASSEMBLY
E

16
Fig. 27
Fig. 28
Fig. 29
Fig. 30
5. If alignment is necessary, loosen the two screws
(F) Fig. 27, align bracket (D) with the arbor flange (E), and
tighten screws (F).
6. Loosely assemble large washer and bolt (C) Fig. 27, to
the inside splitter bracket. This bolt and washer was
removed in STEP 3.
7. Assemble the blade guard and splitter assembly (G)
Fig. 28 between the large washer (C) and the splitter
bracket and tighten bolt (H) with wrench supplied.
8. Fasten the rear of the blade guard and splitter bracket
assembly (G) Fig. 29, to the rear splitter mounting
bracket using 5/16-18 x 5/8" carriage bolt (J), flat
washer, and 5/16-18 hex nut. Insert carriage bolt
through splitter and mounting bracket, followed by the
flat washer, then the hex nut. IMPORTANT: The splitter
(G) Fig. 29, has a notch (L) cut in the top edge. This
feature will enable the blade guard to stay in the raised
position to make blade changing a little easier. Raise the
front of blade guard (M) Fig. 30, until the rear edge of the
blade guard slips into notch (L) of splitter (G); the blade
guard will stay in this position.
C
D
F
G
H
C
GL
J
G
L
M
E

17
Fig. 31
Fig. 32
Fig. 33
Fig. 34
9. With the blade guard (L) Fig. 31, in the raised
position, assemble the saw blade (K) on the saw arbor
and tighten securely with two arbor wrenches
supplied. See section “CHANGING SAW BLADE.”
10. Use a straight edge (E) to check to see if the saw
blade is aligned with the rear of the splitter (G) in Figs. 32
and 33. If alignment is necessary, loosen the bolts (A)
Fig. 33, align splitter (G) with the saw blade, and tighten
two bolts (A).
11. Lower saw blade and install table insert (P) Fig. 34,
in the saw table. IMPORTANT: When installing the table
insert, make certain to hold on to the blade guard (L).
The insert will automatically release the holding action
on the splitter and lower the blade guard when the insert
is installed in the table opening.
L
K
G
G
A
L
P
E

18
ASSEMBLING STEEL EXTENSION
WING AND SWITCH (MODEL 36-441B)
DISCONNECT MACHINE FROM POWER
SOURCE.
1. Assemble extension wing (A) Fig. 39, to the saw table
using three 7/16-20 x 3/4" bolts (B) and flat washers (C).
2. With a straight edge (D) Fig. 39, make certain the
extension wing (A) is level with the saw table before
tightening three bolts (B).
3. Loosely assemble switch bracket (E) Fig. 40, to the
rear of extension wing (A) and fasten with 3/8-16 x 1" long
carriage head bolt through hole, then add flat washer,
and hex nut (S). Tighten after fence rail is assembled.
EXTENSION AND SWITCH ASSEMBLY
Fig. 36
Fig. 37
Fig. 38
ASSEMBLING CAST IRON EXTENSION
WING (MODEL 36-441B, 36-451X)
DISCONNECT MACHINE FROM POWER
SOURCE.
1. Assemble extension wing (A) Fig. 35, to the saw table
using three 7/16-20 x 1-1/4" bolts (B) and lockwashers (C)
Fig. 35.
2. With a straight edge (D) Fig. 35, make certain the
extension wing (A) is level with the saw table before
tightening three bolts (B) Fig. 36.
ASSEMBLING SWITCH TO CAST IRON
EXTENSION WING (MODEL 36-441B, 36-451X)
DISCONNECT MACHINE FROM POWER
SOURCE.
1. Assemble switch (A) Fig. 37, behind the lip of extension
wing (B) insert 5/16-18 x 1" flat head screw (C), then
assemble flat washer, and locknut. Tighten securely.
2. Fig. 38 illustrates the switch assembled to the
extension wing.
Fig. 35
C
B
A
D
B
A
C
B
Fig. 39
C
D
C
B
B
A
Fig. 40
S
AE

19
Fig. 45
A
STARTING AND STOPPING SAW
1. The on/off switch is located underneath the switch shield (A) Fig. 42. To turn the saw “ON”, move
switch trigger (B) to the up position.
2. To turn the saw “OFF”, push down on switch shield (A) Fig. 43.
Fig. 42 Fig. 43
A
B
A
Fig. 44
LOCKING SWITCH IN
THE “OFF” POSITION
IMPORTANT: When the machine is not in use, the
switch should be locked in the “OFF” position to
prevent unauthorized use, using a padlock (C) Fig. 44
with a 3/16" diameter shackle.
In the event of a power outage, always lock switch in
“OFF” position until the main power is restored.
OVERLOAD PROTECTION
Some saws are equipped with motors that do not have
a resettable overload. However, if your motor is
equipped with a resettable overload and the motor shuts
off or fails to start due to overloading, move the switch
to the “OFF” position and let the motor cool three to five
minutes. After cooling for three to five minutes, push the
reset button (A), Fig. 45. The saw can then be turned on
again in the usual manner. Note: Overloading occurs due
to cutting stock too fast, using a dull blade, using the
saw beyond its capacity, low voltage, and etc.
C
OPERATING CONTROLS
FASTENING STAND TO SUPPORTING SURFACE
IMPORTANT: IF, DURING OPERATION, ANY TENDENCY EXISTS FOR THE SAW TO TIP OVER, SLIDE OR WALK
ON THE SUPPORTING SURFACE, THE SAW STAND SHOULD BE SECURED TO THE FLOOR SURFACE. THE
RUBBER FEET OF THE STAND FEATURE HOLES WHICH ALLOW EASY MOUNTING WITHOUT REMOVING THE
SAW FROM THE STAND.
Fig. 41
A
B
D
BACK SUPPORT RAIL MODEL 36-441B
NOTE: IF YOUR MODEL DOES NOT USE A LEFT SIDE
SHEET METAL WING, THE BACK RAIL SUPPORT IS
NOT USED.
Fasten the rear table support (A) Fig. 41, to the saw table.
Insert a 3/8-16x1" hex head screw (B), through holes in rear
support and table, place a 3/8 washer onto the screw and
thread a 3/8-16 hex nut onto screw and tighten securely.
Repeat this process for the remaining holes. When
completely assembled, the flat edge (D) Fig. 41 of the rear
table support will face upward.
NOTE: One extra screw, washer and nut will be left for
mounting the switch to the front of the sheet metal
extension wing with a unifence.

20
Fig. 46
Fig. 47
C
B
F
A
Fig. 48
ED
A
B
C
D
E
RAISING AND LOWERING
THE BLADE
To raise the saw blade, loosen lock knob (A) Fig. 46, and
turn the blade raising handwheel (B) clockwise. When
the blade is at the desired height, tighten lock knob (A).
To lower the blade, loosen lock knob (A) Fig. 46, and turn
the handwheel (B) counterclockwise. NOTE: One full
turn of the handwheel will change blade height
approximately 1/4".
TILTING THE BLADE
To tilt the saw blade for bevel cutting, loosen lock knob
(D) Fig. 46, and turn the tilting handwheel (C). When the
desired blade angle as shown on scale and pointer (E),
tighten lock knob (D).
ADJUSTING 90 DEGREE AND 45
DEGREE POSITIVE STOPS
The machine is equipped with positive stops that will
quickly and accurately position the saw blade at 90° and
45° to the table. To check and adjust the positive stops,
proceed as follows:
DISCONNECT MACHINE FROM POWER
SOURCE.
1. Raise the saw blade to its highest position.
2. Set the blade at 90° to the table by turning the blade
tilting handwheel counterclockwise as far as it will go.
3. Use a combination square (A) Fig. 47 to see if the
blade is at 90° to the table surface.
4. If the blade is not at 90° to the table, loosen set
screw (B) Fig. 47 with 5/32" hex wrench (C), and turn the
blade tilting handwheel until the blade is 90° to the table.
Turn set screw (B) clockwise until it bottoms.
5. Adjust the pointer (D) Fig. 48 to point to the zero
degree mark on the scale by loosening screw (E),
adjusting pointer (D), and tightening screw (E).
6. Turn the blade tilting handwheel clockwise as far as
it will go and use a combination square to see if the
blade is at 45° to the table.
7. If the blade is not at 45° to the table, loosen set
screw (F) Fig. 47, and turn blade tilting handwheel until
the blade is 45° to the table. Turn set screw (F) clockwise
until it bottoms.
OPERATION AND ADJUSTMENTS