Demon International STORM 1 User manual

STORM
PRESSURE WASHER
OPERATOR MANUAL
Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: [phone] Fax: [phone]
Email: [email protected] Web: www.clemas.co.uk

DemonStormManual—Issue10/07 Page1
DEMONSTORMRANGE
STORM1
STORM2
STORM500
STORMSTATICWALLMOUNTEDRANGE
WM1
WM4
STORMSTATICFREESTANDINGRANGE
FS1
FS4
DeclarationofConformity
(E.H.S.R)

We,DemonInternationalLimitedofAbbotsClose,LeeMillIndustrialEstate,Ivybridge,
Devon,PL219GADeclarethismachinemustbeoperatedinaccordancewiththe
operationandsafetyinstructionsassuppliedwiththismachine.Thismachineis
manufacturedinaccordancewiththefollowingstandards.

HSEPVBPM‐BS415Part1‐BS5415Section2.41986

Thisinstructionmanualisrelevantonlytothefollowingmachineandwillnotbekept
updatedunlessspecificallyrequestedbythecustomer.Howeveranychangestothe
operatingprocedureorchangeswhichmightaffectthesafetyofthismachinewillbe
notifiedtotheregisteredownerofthismachineonly.
MachineType
SerialNumber
Voltage
WorkingPressure
DateofSupply

DemonStormManual—Issue10/07 Page2
TechnicalSpecifications
Storm1

PumpARXT11.14    Motor MTR00100
Pumppressure 100bar 1500psi Motoroutput P12.2KW
Flowrate  11lpm 2.45gpm Motorinput P23.0KW
Maxbypasssetting120bar 1750psi Maxcurrent12.5amps
H.PNozzle  15045    Voltage 230V+or‐10V
Pumpoil  10W40    Insulation ClassF
Unloadervalve ARMM4B/C   Dutycycle 100%
NoiseProtection IP54

Storm2

PumpXT11.14    Motor  MTR00301
Pumppressure 100bar 1500psi MotoroutputP12.2KW
Flowrate  11lpm 2.45gpm MotorinputP23.0KW
Maxbypasssetting120bar 1750psi Maxcurrent 24amps
H.PNozzle  15045    Voltage 110v+or‐5V
Pumpoil  10W40    Insulation ClassF
Unloadervalve ARMM4B/C   Dutycycle 100%
NoiseProtection IP54

Storm500

PumpARHSHP15.50   Motor N/a
Pumppressure 500bar725psi   MotorOutput15Kw
Flowrate  15lpm3.3gpm   MotorInput
Maxbypasssetting510bar7450psi   Maxcurrent
H.P.Nozzle  1503Voltage 415v+or‐15v
PumpOil  10W40    Insulation ClassF
Unloadervalve VB16DutyCycle100%
SafetyValve V5500    Protection IP54
Noise

DemonStormManual—Issue10/07 Page3
StormWallmounted1

PumpXT11.14    Motor MTR00100
Pumppressure 100bar 1500psi MotorOutputP12.2W
Flowrate  111pm 2.45gpm MotorInputP23.0KW
Maxbypasssetting120bar    Maxcurrent12.5amps
H.P.Nozzle  15045    Voltage 230V+or‐10V
PumpOil  10W/40    Insulation ClassF
Unloadervalve ARMM4B/CTSS   DutyCycle100%
NoiseProtection IP54

StormWallmounted4

PumpRK15.20    MotorMTR00220
Pumppressure 200bar 2900psi MotorOutputP15.5W
Flowrate  15lpm 3.3gpm MotorInputP26.6KW
Maxbypasssetting210bar    Maxcurrent12.6ampsphase
H.P.Nozzle  1505Voltage 415V+or‐10V
PumpOil  10W/40    Insulation ClassF
Unloadervalve ARMM4B/CTSS   DutyCycle100%
NoiseProtection IP54

StormFreeStanding1

PumpXT11.14    Motor MTR00100
Pumppressure 100bar 1500psi MotorOutputP12.2W
Flowrate  111pm 2.45gpm MotorInputP23.0KW
Maxbypasssetting120bar    Maxcurrent12.5amps
H.P.Nozzle  15045    Voltage 230V+or‐10V
PumpOil  10W/40    Insulation ClassF
Unloadervalve ARMM4B/CTSS   DutyCycle100%
NoiseProtection IP54

StormFreeStanding4

PumpRK15.20    MotorMTR00220
Pumppressure 200bar 2900psi MotorOutputP15.5W
Flowrate  15lpm 3.3gpm MotorInputP26.6KW
Maxbypasssetting210bar    Maxcurrent12.6ampsphase
H.P.Nozzle  1505Voltage 415V+or‐10V
PumpOil  10W/40    Insulation ClassF
Unloadervalve ARMM4B/CTSS   DutyCycle100%
NoiseProtection IP54

DemonStormManual—Issue10/07 Page4
ValveKitPistonKitOilSealKitWaterSealKit
STORM11864262918721874
STORM21864262918721874
WM11864262918721857
WM41828275718561857
FS11864262918721857
FS41828275718561857
STORM500    
CommonPartNumbers
ChemicalFilterMTM86010
InletQRCouplingMTM73001(ToTap)3/4Female(Nito)
InletQRCouplingMTM73020(ToTap)3/4Male(Nito)
ElectricalBoxonStormDEM101111

DemonStormManual—Issue10/07 Page5
PREPARATION

WaterSupply:

a.Ensurethereisanadequatewatersupplyeitherfromthemainsorareservoir.

b.Attachwatersupplyhosestosuitabletaporimmerseendofhoseintoreservoir.
NOTE:ONLYCLEANFILTEREDWATERSHOULDBEUSED.

Hoses:

a.Attachthehighpressurehosetothepumpconnection.

b.Attachthesprayguntooppositeendofthehighpressurehose.

c.EnsurethattheregulatornozzleontheendofthespraylanceisCLOSED.
OPERATION

(Checkthatelectricmotorisswitched‘OFF’)

a.Plugintoasuitableelectricalsource.(Notanextensionlead)

b.Turnonwatersupply.

c.Ensurethatthetriggeris‘OPEN’toventairfromthepump.
d.Switch‘ON’electricmotor.
e.Openregulatornozzleslightlyanddirectlanceonsurfacetobecleaned.Press  
operatingtrigger.

f.Adjustpressureregulatorasrequiredtoobtainworkingpressure.

g.NOTE:Thehighpressurewaterwillcausethegunto‘kick’.Makesureyouhavea 
firmgripofthegunandlance.

h.Oncompletionoftheoperationswitch‘OFF’electricmotorandunplugfrompower
supply.

i.Turn‘OFF’watersupply.

j.Releaseresidualpressureingunandlancebyoperatingtrigger.

DemonStormManual—Issue10/07 Page6
OPERATINGHINTS
a.Duringverycoldweatheritismostimportanttoprotectthemachineagainstfreezing.DO
 NOToperatemachineshoulditbecomefrozen.Moveittoawarmareaandallowtothaw
 naturally.
b.Checkallhosesandcouplingsforleaks,tightenwherenecessary.
WHENUSINGCLEANINGAGENTS

a.Setmachineupforwateronly.

b.Connectdetergenthosetomachineandplacefilterendintodetergentreservoir.Unscrewthe
adjustablenozzleontheendofthelancetoreducethepressureto500psi.Thechemicalwill
nowbeautomaticallyinjectedintothewater.

c.Oncompletionofwork,flushthroughhoseandgunwithcleanwatertoremoveanyresidual
detergent.

SERVICING

TheStormrangerequirelittlemaintenanceapartfromcheckingtheoillevelatleasteveryweekand
changingtheoilshoulditturnwhiteoritissixmouthsold.Iftheoilturnswhiteitisdueonlytowater
enteringthepumpviathedipstick,whichhasabreatherholedrilledthrough.Thedesignofthepump
doesnotallowwaterfromthepumptogainaccesstothegearboxdrive.

Shouldtheperformancebereducedtoalevelwherethejetisineffectivecontacttheservicedepart‐
menttoascertainthecorrectremedialrepairwork.

DemonStormManual—Issue10/07 Page7
OPERATINGINSTRUCTIONS

SAFETY

i.AResidualCurrentDevice(R.C.D.)orEarthLeakageTripmustbeusedwiththismachine.

ii.Waterathighpressureisdangerousandcancauseseriousinjury.Thismachineistobeused
withgreatcaution.

a.NEVERpointthehighpressuresprayjetatanyperson,animal,glassoranyothermaterialwhich
mayshatter.

b.PREVENTanyover‐sprayfrominjuringotherpeopleordamagingproperty.

c.DONOTeventrytouseapressurewasheronmachineryorelectricalequipmentthatis
connectedinanywaytothemainssupply.(allswitchesintheoffposition,pulloutallplugsandif
possibleremovefuses).Coverorsealelectricmotorsandfittingstoprevententryofwater.

d.ALWAYSwhenusingmachine:‐
‐wearsafetygogglesandhelmetorhelmetwithavisor.
‐wearwaterproofclothingandgloves.
‐takeparticularcarewithdetergentsandchemicals.

e.NEVERattempttodisconnectanyhosewithpressureinitorallowthehosetobeflattenedor
kinked.

f.DONOTuseahighpressurehosefromaladder.Useaplatformtowerorproperscaffolding.


g.CHECKthatyoursupplyvoltageagreeswiththatshownonthemachine.

h.Ifanextensionleadisusedunwindallcableoffthedrumtostopoverheating.Therightsize
ofextensionleadmustbeused,failuretodosowillresultinswitchfailureormotordamage.
Demonstronglyrecommendtheuseofextensionhosesopposedtoextensionleads.Warranty
claimsfordamagedswitchesandmotorsusedonextensionleadswillnotbeallowed.Askthe
servicedepartmentifindoubt.

I.DOALLyoucantokeepplugsandsocketsinadryplaceorcoveredtoprevententryofwater.

j.Whereacableisfoundtobedamaged,thepowermustbeswitchedoffandtheplugremoved
beforeattemptingtoremovetheequipment.

DemonStormManual—Issue10/07 Page8

FAULTFINDER

FAULT

CAUSE

REMEDY
Machinestopssuddenly
Orwillnotstart.
Blownfuse.Checkmainspowersupply,re‐
placefuse.Waituntilunitcools
downbeforeresettingswitch.
Suddenpressureloss.Watersupplyfailed.Checkwatersupply.
LowpressureHPnozzlewornor
unloaderset
Incorrectly.
ReplaceHPnozzle.Setunloader
tocorrectsetting.
Lowpressurewithnoiseand
vibration.
Valveswornor
blocked.Pistonseals
worn.
Pumpsuckingair.
Clean/replaceasrequired.
Replace.
Checkwatersupplypipeandun‐
ions.

Pumpwillnotby‐pass.Nonreturnvalve
dirtyorjammed.
Cleanorreplace.
Waterdripsfrompumpbox.Pumpsealsworn.Replace.
Oildripsfrompumpbottom.Oilsealworn.Replace.
Oilismilkyincolour.Wateringress
throughoilfilter
plug.
Rinsepumpoutandreplaceoil.

IFINDOUBTASK—OURADVICEISFREEANDCANSAVEYOUMONEY

DemonStormManual—Issue10/07 Page9
DemonStormColdWaterRange—GeneralArrangement
WheelCap
Wheel25
On/OffSwitch
KR411107
Wheel
WHEEL200
PressureGuage
DEM20620
Cover
DEM20181
HandleFrame
DEM10226
DetergentPipeDEM10115
Plug13ampDEM10180
Contactor30ampDEM101102
L/PInlet MTM73001FemaleSteppedNipple
L/PInletMTM73020MaleNito
ChemicalFilter
MTM86010
Outlet
MTM70013Female3/8
KnobKit
DEM102255

DemonStormManual—Issue10/07 Page10
DemonStorm1—EasyStartValve
ChemicalIntake
PA00100
EasyStartValve
MTM39001
StormEasyStarttoWaterInletPipe
DEM10321
1/4BSPChemicalBarb1/4Hose
DEM20410

DemonStormManual—Issue10/07 Page11
DemonStormWallmountedRange—GeneralArrangement
PressureGuage
KR15039
ColdWaterButton
H6442B
ElectricsBox
ElectricMotor
MTR00100(WM1)
MTR00200(WM4)
CompletePump&
Motor
MTR00101(WM1)
UnloaderValve
ARMM4B/CTSS
Pump
ARXT11‐14(WM1)
ARXR15‐20H(WM4)

DemonStormManual—Issue10/07 Page12
DemonStormFreeStandingRange—GeneralArrangement
PressureGuage
KR15039
ColdWaterButton
H6442B
ElectricsBox
ElectricMotor
MTR00100(WM1)
MTR00200(WM4)
CompletePump&
Motor
MTR00101(WM1)
UnloaderValve
ARMM4B/CTSS
Pump
ARXT11‐14(WM1)
ARXR15‐20H(WM4)

DemonStormManual—Issue10/07 Page13
WARRANTY


Thiswarrantycoversthecostofallreplacementpartsandlabourcharges
incurred.Itdoesnotcoverthecostoftransportorcarriage.Itistheowners
responsibilitytoreturnthemachinetoaservicedepotorpaythetravelling
expensesofaserviceengineertoattend.DemonInternational’sdecisionin
warrantymattersisfinalandbinding.


DemonInternationalLtdundertaketorepairorreplace,anycomponentwhichmayfailduetoa
manufacturingfaultwithinaperiodof12monthsfromthedateofpurchase,providedthatanyfault
ordamagewasnotsustainedby;


A.Lackofregularandpropermaintenance,usernegligence,misuse,ordamagecausedbyiceand
frost.

B.Theeffectsofcontaminatedfuelorwater,theuseofnon‐approvedchemicalsoraninsufficient
orunsuitableelectricalsupply.

C.Theeffectsofun‐authorisedmodificationanduse.

D.Compressiondamagetohighpressurehose.(HOSESWARRANTEDFOR1MONTHONLY)

E.Wornoutitemsconsideredfairwearandtear.
Partswhichmayormaynotwearoutduringthefirstyearandwhichareconsidered
serviceitemswhichwillneedreplacingfromtimetotime:Highpressurenozzle,lance,trigger,hoses,
fuelnozzle,fuelfilter,pistonseals,valves,unloaderseatsandseals,waterfilter,non‐returnvalve,
chemicalbarbs,chemicalpipesandpumpoilseals.

ItistheownersresponsibilitytoensurethePressureWasheriskeptinasafeandsuitableenviron‐
mentandanyfaultsreportedbyoperativestoberectifiedattheearliestpossibledate.

ItistheoperatorsresponsibilitytocheckthePressureWasherforanyfaultsandreportthemimme‐
diately.ThePressureWashermustbeusedinaccordancewiththemanufacturersspecificationsand
guidelines.

DemonInternationalLtdundertaketousethehighestqualitycomponentsavailableduringmanufac‐
ture,butcannotbeheldresponsibleforanyundueconsequencearisingfromtheuseoftherePres‐
sureWasher.

Thiswarrantyisgiventotheoriginalpurchaseronlyandisnottransferablewithoutthefully
authorisedandwrittenconsentofDemonInternationalLtd.

DemonStormManual—Issue10/07 Page14
WarrantyProcedure
EndUsers

Ifyourmachinedevelopsaproblem:

1. PhoneDemonforadvicewiththemodelandserialnumbertohand.
2. Describefullytheproblemasbestyoucan.
3. Iftheproblemcannotberesolvedoverthephonethenthemachinecanbebookedinforrepai
r
andifthefaultsarecoveredbythewarrantytherepairwillbecarriedoutfreeofcharge.
4. Ifyoucannotbringthemachineinforrepairthenwewilldespatchanengineer.Ifthefaulti
s
coveredbythewarrantythenwewillnotchargeforlabourorsparesused,howeverthetranspor
t
chargewillbepayableweatherornottherepairiswarranty.


HireCentresandDealers

Ifyourmachinedevelopsaproblem:

1. PhoneDemonforadvicewiththemodelandserialnumbertohand.
2. Describefullytheproblem.
3. Wewilladviseyouonthebestcourseofaction,howeverifpartsarerequiredyoumustraise
a
purchaseordernumbertocovertheparts.Whenthepartsarefittedtheymustbereturnedfo
r
examinationbeforeacreditnoteisissued.
4. Ifyouareunabletorepairthemachinethenwewilldespatchanengineertocarryouttherepair
.
Wewillneedapurchaseordertocoverthecostoftransporttoandfromthesiteandforpartsan
d
labouriftherepairisnotcoveredunderthewarranty.
5. IfrequiredDemonwillarrangeforacarriertocollectadamagedmachine,ifthewarrantyclaimi
s
validwewillpaythiscost,ifnotitwillbechargedtothecustomer.
6. ForpartswarrantyringDemonandrequestawarrantyclaimformfaxedtoyou.Thisformmus
t
accompanyanyreturnedparts.
Notes:

Youwillnotinvalidatethewarrantybyinvestigatingfaultsandrepairingthemyourselfprovidingyo
u
followouradvice.HireCentresandDealersareexpectedtocarryoutallrepairsthemselveswithDemo
n
creditingfaultypartsuponreceiptandinspection.
Sparepartsfittedtomachinesareguaranteedfor1monthonlyortheremainderofthewarrantyperio
d
whicheverislonger.

DemonStormManual—Issue10/07 Page15

DemonStormManual—Issue10/07 Page16

DemonStormManual—Issue10/07 Page17

DemonStormManual—Issue10/07 Page18

DemonStormManual—Issue10/07 Page19
PosCodeNoDescriptionQtyPosCodeNoDescriptionQty
1AR1322730Screw640AR1320020PumpHead1
2AR620301Plug141AR180101ORing1
7AR1260162Plug642AR820361Plug1
8AR960160ORing643AR1260200Crankshaft1
9AR1269050CompleteValve643AR1320260Crankshaft1
10AR880830ORing644AR1380520Key1
11AR1320340SupportRing345AR1320370Bearing1
12AR1260220Gasket346AR1260750Seal1
13AR1320351PistonGuide347AR1260470Screw4
14AR1260420ORing348AR1263890Base2
15AR1260450Gasket383AR1260790Circlip1
16AR1260460Seal385AR1381550Washer6
19AR1260790Circlip188AR1269222PumpHeadpre‐ass1
20AR1320370Bearing189AR1266740Cap1
21AR1320330Bushing1    
22AR1320010PumpHousing1    
23AR880130OilPlug1    
24AR1260110Nut3    
25AR1260100Washer3    
26AR1260210Piston3    
27AR480480ORing3    
28AR1260091Spacer3    
29AR1260070GuidingPiston3    
30AR1260080PistonPin3    
31AR1260760Screw6    
32AR1269101CompleteCover1    
32AR1320910CompleteCover1    
36AR1260060ConRoad3    
36AR1320140ConRoad3    
37AR1260040Gasket1    
38AR740290ORing2    
39AR1980740Plug2    
XT1450
ARKIT1864 ARKIT2629ARKIT1872
ValveKitPistonKitOilSealKit
PosQtyPosQtyPosQty
96243163
106253371
  263461
  273891
  283  
ARKIT1874
WaterSeals
113
123
143
153