Demon International Tornado P1 Mini Bowser User manual

DEMONTORNADOMINIBOWSERRANGE

TornadoP1MiniBowser
TornadoP2MiniBowser
TornadoP4MiniBowser
TornadoD70MiniBowser
TornadoElectronMiniBowser


Includingelectricstartvariantsandbowserwashers

DeclarationofConformity
(E.H.S.R.)

We,DemonInternationalLimitedofAbbotsClose,LeeMillIndustrialEstate,
Ivybridge,Devon,PL219GA,declarethatthismachinemustbeoperatedin
accordancewiththeoperationandsafetyinstructionsassuppliedwiththis
machine.

Thismachineismanufacturedinaccordancewiththefollowingstandards
andrecommendations.

HSEPVBPM29‐BS5415Part‐BS5415Section2.41986

Thisinstructionmanualisrelevantonlytothefollowingmachineandwillnot
bekeptupdatedunlessspecificallyrequestedbythecustomer.However,
any
changestotheoperatingprocedureorchangeswhichmightaffectthe
safetyofthismachinewillbenotifiedtotheregisteredowner
MachineType 
SerialNumber
WorkingPressure
DateofSupply

TornadoP1MiniBowserTornadoP4MiniBowser
Engine HondaGX120 Engine HondaGX34011HP360rpm
PumpRSV3G25D  PumpARRK‐15.20H
Pressure 1500PSI  Pressure 2900psi/200Bar
Flow  9lpm   Flow  15lp,/3.3gpm
HPNozzle 25045  HPNozzle 2505
Gearbox None   Gearbox  2:1reduction
Unloader Integrated  Unloader Gymatic3BARGM3B250
PumpOil 10W/40  PumpOil 10W/40
GearboxOilN/a   GearboxOil EP90
Noise

TornadoP2MiniBowserTornadoD70/ES
Engine HondaGX200 Engine YanmarL70
PumpARXT13‐12  PumpARXT13.12
Pressure 2200PSI  Pressure 2900PSI
Flow  13lpm  Flow  13lpm/3.3gpm
HPNozzle 25045  HPNozzle 2505
Gearbox 2:1Reduction Gearbox 2:1Reduction
Unloader ARMM4B  Unloader ARGM3B250
PumpOil 10W/40  PumpOil 10W/40
GearboxOil EP90   GearboxOilEP90
Noise

TornadoElectron
Motor 24vDC  HPNozzle 15045
PumpARXT11‐14  Unloader ARMM4B/C
Pressure 1200PSI
Flow 11lpm  PumpOil 10W/40
Battery 2x140amp/hourAGMSealedBatteries

MicroprocessorControlledAutomaticBatteryCharger 
24Volt12.5AMP
TechnicalSpecifications
Important—NewP2Machines

EachnewP2machinewillbesetat2000psiasopposedto2200psiuntilthemachinehas
beenrunforapprox2‐3hourscontinuously.
Oncethemachinehasbeenrunthenthepressurecanbeadjustedtoachievethemaximum
2200psibyturningthepressureregulatingvalveuntilitsfullyopen.

Machine P1 P2 P4 Tornado D70 Tornado Electron
Valve Kit 2186 1864 1828 1864 1864
Seal Kit 2189 1874 1857 1874 1874
Piston Kit 2629 2757 2629 2629
Oil Kit 2188 1872 1855 1872 1872
Support Ring Kit 1829
O Rings 2190
Kits for the Tornado Mini Bowser


FAULTFINDER

FAULT

CAUSE

REMEDY
Machinestopssuddenly
Orwillnotstart.


Lowoil

FlatBattery
(Electron)
• checkandtopupoil

Re‐charge
Suddenpressureloss.Watersupplyfailed.
Nochemical
Checkwatersupply.
Checkchemicaldrum,closevalve
LowpressureHPnozzlewornor
unloaderset
Incorrectly.
ReplaceHPnozzle.Setunloader
tocorrectsetting.
Lowpressurewithnoiseand
vibration.
Valveswornor
blocked.Pistonseals
worn.
Pumpsuckingair.
Clean/replaceasrequired.
Replace.
Checkwatersupplypipeand
unions.

Pumpwillnotby‐pass.Nonreturnvalve
dirtyorjammed.
Cleanorreplace.
Waterdripsfrompumpbox.Pumpsealsworn.Replace.
Oildripsfrompumpbottom.Oilsealworn.Replace.
Oilismilkyincolour.Wateringress
throughoilfilterplug.
Rinsepumpoutandreplaceoil.

IFINDOUBTASK—OURADVICEISFREEANDCANSAVEYOUMONEY

DAILYCHECKTHEFOLLOWING
a.Oillevel‐topupasrequired.
b.Fueltank‐topupasrequired.
c.Allhoseunionsforleaks‐replaceOringsifleaking.
d.Hosecondition‐cutsetc.


EVERY500HOURSORSIXMONTHS(WHICHEVERCOMESFIRST)
a.Drainandreplacepumpoil.
b.Drainandrefillfueltank.
c.Replacefuelfilter.
d.Cleanwaterfilter.
e.Replacehighpressurenozzle.


EVERY1000HOURSOR12MONTHS(WHICHEVERCOMESFIRST)
a.Complete500hourservice.
b.Replacepumpseals.
c.Replaceoilseals.
d.Checkunloadingpressureandsafetyvalvepressureandadjust.


Theaboveserviceschedulesareintendedasaguideonly,actualservicetimes
andreplacementspartsrequiredwillvaryaccordingtotheareaandtheusage
ofthemachine.
MINIMUMSERVICESCHEDULES

OPERATINGINSTRUCTIONS
SAFETY

IWaterathighpressureisdangerousandcancauseseriousinjury.Thismachineistobe
usedwithgreatcaution.
IIPetrolisextremelyflammableandexplosiveundercertainconditions.

EXHAUSTFUMESCONTAINCARBONMONOXIDE–InhalationofsuchfumescanKILL.

IIIDieselisflammableandharmfulifswallowed.

AAlwaysrefuelinanareawhichisadequatelyventilated.

BDONOTsmokewhenrefueling.

CAvoidoverfilling.

DShouldfuelbespilt,wipeoffanyfuelspiltonmachineorengine.

EMovetheequipmentawayfromtheareawherefuelhasbeenspilt.

FDONOTrefuelwhentheengineisrunning.

GDONOTruntheengineinanareawhichhasahazardousorexplosiveatmosphere.

HAlwaysensurethatthefuelcapissecureafterrefueling.

IKeeptheengineatleast3metresormoreawayfromanyotherequipmentor
Building.

JTakecarenottogetfuelonyourclothing.Ifthishappens–CHANGEyourclothing
IMMEDIATELY.

DONOTstartanenginewhenclothinghasbeencontaminatedwithfuel.

KUseonlyapprovedtypecontainersforfuel.DONOTstandthemoutinstrongsunlight,
keepthemintheshade.

LAlwaysensurethatthereisasuitabletypefireextinguisheravailableandiswithin easy
access.

MDONOTleaveanenginerunningunattended,ALWAYSSTOPitbeforeleavingthearea.

NNEVERpointthehighpressuresprayjetatanyperson,animal,glassorother
Materialwhichmayshatter.

O PREVENTanyoversprayfrominjuringotherpeopleordamagingproperty.


PDONOTeventrytouseapressurewasheronmachineryorelectricalequipmentthatis
connectedinanywaytothemainssupply(ALLswitchesintheOFFposition,pulloutplugs,
ifpossibleremovefuses).Coverorsealelectricmotorsandfittingstoprevententryof
water.Beforereconnectingelectricmainssupplycheckforwaterpenetration.

QDOALLyoucantokeepplugsandsocketsinadryplaceorcoveredtoprevententryof
water.


RALWAYSwhenusingthismachine:‐

• wearsafetygogglesandhelmetorhelmetwithavisor.

•Wearwaterproofclothingandgloves.

• Takepaticularcarewithdetergentsandchemicals.


SNEVERattempttodisconnectanyhosewithpressureinitorallowthehosetobeflattened
orkinked.


TDONOTuseahighpressurehosefromaladder.Useaplatformtowerorproper
scaffolding.


UShouldtheequipmentfailtooperate,DONOTattempttorectifyorrepair,butcontactthe
nearestServiceCentreforadvice.


VAlwaysrinseyourpumpoutafterusingseawater.

PREPARATION

WaterSupply:

AEnsurethereisanadequatewatersupplyeitherfromthemainsorareservoir.

BAttachwatersupplyhosestosuitabletaporimmersethesuctionhosewithapprovedsuc‐
tionfilterintothereservoir.

NOTE:ONLYCLEANWATERSHOULDBEUSED.THEPUMPMAYBEDAMAGEDIFDIRTYOR
CONTAMINATEDWATERISALLOWEDTOPASSTHROUGHTHEPUMP.

Hoses:Lowpressureinlet.

Formodelsupto13litresperminuteuse½“boresuctionhoseorfeedpipe.
Formodelsfrom13litresto24litresperminuteuse¾”boresuctionhoseorfeedpipe.

Hoses:Highpressureoutlet.

Forallmodelsuse3/8”RITor3/8”R2Thoses.

AChecktheconditionofthe“O”ringsintheendsofthehose.

BAttachthehighpressurehosetothepumpconnection.

CAttachthesprayguntooppositeendsofthehighpressurehose.

OPERATION

ATurnonthewatersupply.

BStarttheengine

CDirectlanceontosurfacetobecleaned.Pressthelancetrigger.
ELECTRON

D Fullychargebattery6‐8hoursorovernight.

ETostartDCMotorturnkeyandpullswitchup.

 

DAdjustpressureregulatorasrequiredtoobtainworkingpressureifrequired.

ENOTE;:Thehighpressurewaterwillcausethegunto“kick”.Makesureyouhaveafirmgrip
ofgunandlance.

FOncompletionofoperationstoptheengine.

g.Operatelancetrigger

h.Turn“OFF”watersupply

i.Releaseresidualpressureingunandlancebyoperatingtrigger.

WhenusingCleaningAgents:
A.Setmachineupasforwater.
B.Connectdetergenthosetomachineandplacefilterendintodetergent.
C.Oncompletionofwork,flushthroughhoseandgunwithcleanwatertoremoveanyresid‐
ualdetergent.

NOTE:CHEMICALPICKUPONLYOPERATESATPRESSURESBELOW250PSI.
OPENLANCEVALVEFULLYTOOBTAINTHISPRESSUR


Electron
TheElectronisfittedwithabatterymonitorwhichwillindicatetheconditionofthebatteries.
Theindicatorisfittedwithanaudiblealarmwhichwillsoundwhenthebatterychargeissuch
astorequirere‐charging.Thebatteryindicatorwillshowthecurrentconditionofthebattery
bywayofagaugeandpercentagelevel.Failuretore‐chargethebatterieswhenthealarm
indicatesmayleadtodamageandlifeexpectancyofthebatteries.Batteriesmustbe
re‐chargedfullyusingthesuppliedintelligent240vchargerbeforeusingtheElectron,after
theindicatoralarmhasbeenactivated.

Electronscanbefittedwithamotor/batteryprogrammablecontroller.
IfyourElectronhasthisfacilityitwillmonitorthebatterydischargeandissettooperatewhen
thevoltagefallsbelowapreprogrammedsetting.
Whenthecontrolleractivatesthemotorwillslowitsrevolutionsandthepressurewilldrop.
AtthistimeitisrequiredthattheElectronbere‐charged.
Thecontrollerisdesignedtopreventlowvoltagedamagetothebatteryplates.
Thecontrollerisnottobere‐setotherthanbyaqualifiedDemonelectronicsengineer.


TornadoMini‐Bowser‐GeneralArrangement
TankLidTOR0116
LidSealsTOR01115
BrakedCasterWheel
Wheel500
Wheel
Wheel400
15MtrHose
HH00050MVGHR
Hosereel
MTM20021
Engine
P1HondaGX120
P2HondaGX200
UnloaderValve
ChemicalPick‐UpPipe
DEM10115
PressureGuage
DEM20620
FastDrain
BV12169
Pump
PumptoHose
ReelHose
HH00188

TornadoElectron‐GeneralArrangement
Lockable Emergency
Stop DEM 100751
Battery Controller
BAT013
Relay BAT015
Dual Voltage Charger
BAT010

-
24v
-
+
+
-
E/Stop
BDI 24v
Motor 24V
CONTROLLER RELAY
Dual Voltage Charger
-
+
++
+ +
+ + - -
+
++
+85 86-
-
Electron Mini Bowser
240V/110V
Batteries
DEM100751
BAT010
MTR00302
BAT016
BAT009
BAT013 BAT015
UK/USACompliant
TSS
L L
BB
L = Load B = Battery
30 87

WARRANTY

Thiswarrantycoversthecostofallreplacementpartsandlabourchargesincurred,butdoesnot
coverthecostoftransportorcarriage.Itistheownersresponsibilitytoreturnthemachinetoa
servicedepotorpaythetravellingexpensesofaengineertoattend.DemonInternationals
decisioninwarrantymattersisfinalandbinding.

DemonInternationalLtd,undertaketorepairorreplaceattheirdiscretion,anycomponentwhich
mayfailduetoamanufacturingfaultwithinaperiodof12monthsfromthedateofpurchase,
providedthatanyfaultordamagewasnotsustainedby;

ALackofregularandpropermaintenance,usernegligence,misuse,ordamagecausedby
iceorfrost.
BTheeffectsofcontaminatedfuelorwater,theuseofnon‐approvedchemicals,oranin
sufficientorunsuitableelectricalsupply.
CTheeffectsofun‐authorisedmodificationanduse.
DCompressiondamagetohighpressurehose.(Hosesarewarrantedforonemonthonly)
EWornoutitemsconsideredwearandtear.

Partswhichmayormaynotwearoutduringthefirstyearandwhichareconsideredservice
itemswhichwillneedreplacingfromtimetotime:Highpressurenozzle,lance,trigger,hoses,
fuelnozzle,fuelfilter,pistonseals,valves,unloaderseatsandseals,waterfilter,non‐return
valve,chemicalbarbs,chemicalpipes,andpumpoilseals.

Itistheownersresponsibilitytoensurethepressurewasheriskeptinasafeandsuitableenvi‐
ronmentandanyfaultsreportedbyoperativestoberectifiedattheearliestpossibledate.

Itistheoperatorsresponsibilitytocheckthepressurewasherforanyfaultsandreportthemim‐
mediately,andtousethepressurewasherinaccordancewiththemanufacturersspecifications
andguidelines.

DemonInternationalLtd,undertaketousethehighestqualitycomponentsavailableduring
manufacture,butcannotbeheldresponsibleforanyundueconsequencearisingfromtheuseof
theirpressurewashers.

Thiswarrantyisgiventheoriginalpurchaseronlyandisnottransferablewithoutthefullyauthor‐
izedandwrittenconsentofDemonInternationalLtd.

The3YearStructuralWarrantyreferstoallDemonfabricatedstructuralparts,butthisdoes
excludetheBoilercoil.

WarrantyProcedure




EndUsers

Ifyourmachinedevelopsaproblem:

1.PhoneDemonforadvicewiththemodelandserialnumbertohand.
2.Describefullytheproblemasbestyoucan.
3.Iftheproblemcannotberesolvedoverthephonethenthemachinecanbebookedinfor
repairandifthefaultsarecoveredbythewarrantytherepairwillbecarriedoutfreeofcharge.
4.Ifyoucannotbringthemachineinforrepairthenwewilldespatchanengineer.Ifthefault
iscoveredbythewarrantythenwewillnotchargeforlabourorsparesused,howeverthe
transportchargewillbepayableweatherornottherepairiswarranty.


HireCentresandDealers

Ifyourmachinedevelopsaproblem:

1.PhoneDemonforadvicewiththemodelandserialnumbertohand.
2.Describefullytheproblem.
3.Wewilladviseyouonthebestcourseofaction,howeverifpartsarerequiredyoumustraise
apurchaseordernumbertocovertheparts.Whenthepartsarefittedtheymustbereturned
forexaminationbeforeacreditnoteisissued.
4.Ifyouareunabletorepairthemachinethenwewilldespatchanengineertocarryoutthe
repair.Wewillneedapurchaseordertocoverthecostoftransporttoandfromthesiteandfor
partsandlabouriftherepairisnotcoveredunderthewarranty.
5.IfrequiredDemonwillarrangeforacarriertocollectadamagedmachine,ifthewarranty
claimisvalidwewillpaythiscost,ifnotitwillbechargedtothecustomer.
ForpartswarrantyringDemonandrequestawarrantyclaimformfaxedtoyou.Thisformmust
accompanyanyreturnedparts.


Notes:

Youwillnotinvalidatethewarrantybyinvestigatingfaultsandrepairingthemyourselfproviding
youfollowouradvice.HireCentresandDealersareexpectedtocarryoutallrepairsthemselves
withDemoncreditingfaultypartsuponreceiptandinspection.
Sparepartsfittedtomachinesareguaranteedfor1monthonlyortheremainderofthewar‐
rantyperiodwhicheverislonger.



LanceandMachineColourCodes
Part
Number Description Storm Wall
Mounted Hurricane Tempest
Inc Cabinet Typhoon Evolution Tornado &
Mini-Bowser
DEM10031B Cold Water Lance
045 Blue
Storm
1 & 2,
FS1 WM1 P1 & P2 N/A N/A N/A P1 & P2
DEM10031R Cold Water Lance
05 Red FS4 WM4 P4 & D1 N/A N/A N/A P4 & D1
DEM10032B Hot Water Lance
045 Blue N/A N/A N/A Tempest
1, 3 &
4 (13.17 pump) N/A N/A N/A
DEM10032R Hot Water Lance
05 Red N/A N/A N/A Tempest 4
(15.20 Pump) Typhoon
1, 2 & P4 Evo1 &
Evo 2 N/A
Company/marketing/lancechartissue306/10

PosPartNoDescriptionQty
1N26001/1504NozzleP11 1N26001/15045NozzleP21 1N26001/1505NozzleP4&D1ES1 2MTM90040AdjustableNozzle1 3DEM10031BQRLamceP21
3DEM10031YQRLanceP11
3DEM10031RQRLanceP4&D1ES1 4DEM10030QRTrigger1
5MTM70012MVGCoupling1

COLDWATERLANCES