Develop SD-509 User manual

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INSTALLATION MANUAL
A10D-9550-03
SD-509 Saddle Stitcher
Caution:
Lifting the machine in an awkward position or
transporting it in a poorly balanced position could
result in personal injury. When transporting the
machine, assign an adequate number of persons
to the job and ensure that each person can take a
good position of not being excessively loaded.
(mass: approx. 24 kg (52-15/16))
I. Accessory parts
Note:
This manual provides the illustrations of the acces-
sory parts and machine that may be slightly different
in shape from yours. In that case, instead of the
illustrations, use the appearance of your machine to
follow the installation procedure. This does not
cause any significant change or problem with the
procedure.
No. Name Shape Q’ty
1. Saddle unit
1
2. Exit tray
1
3. Exit tray cover
1
4. Rail (Right)
without hook
1
5. Rail (Left)
with hooks
1
A10DIXC001DA
A10DIXC002DA
A10DIXC003DA
A10DIXC005DA
A11RIXC005DA
6. Label
1
7. Screw A
(4 × 4 mm) 6
8. Screw B
(3 × 6 mm) 1
9. Screw C
(4 × 9 mm) 1
10. Screw D
(3 × 8 mm) 3
11. Screw E
(3 × 8 mm) 1
12. Installation
manual
1
set
After unpacking, be sure to get rid of the
packaging materials and keep them out of
the reach of children.
Putting the head in the plastic bag
involves danger of suffocation.
No. Name Shape Q’ty
9654
4040IXC046DA
A092IXC012DA
9735
9738
4980IXC019DA
II. Installation procedures
Note:
When mounting the saddle stitcher, mount it
before mounting the finisher to the machine.
1. Turn off the machine and unplug the power cord
from the power outlet.
2. Remove the saddle unit and all other accessories
from the shipping carton and remove the protec-
tive tapes and protective materials.
3. If the finisher is mounted on the machine, remove
the finisher.
Note:
For the finisher removal procedure, see installa-
tion manual for finisher.
4. Open the front door of the finisher.
5. Remove the plate from the finisher as shown
below (four screws).
6. Remove the front cover of the finisher (three
screws).
A10DIXC008DB
A10DIXC006DA
A10DIXC007DA
A10DIXC009DB
A10DIXC010DB
Applied Machine: FS-527

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7. Remove the covers from the finisher (right and
left) as shown below (two screws).
8. Remove the three screws inside the finisher and
remove the plate from the finisher as shown
below.
Note:
• Remove the screws located at the ends first.
• While holding the plate in position, remove the
screw located at the center.
9. Attach the left and right rails furnished with the
saddle stitcher (two screw A’s furnished with the
saddle stitcher each).
Note:
• To align the screw holes, use the below as a
guide.
<Rail (Left)>
Put the rear end of the rail about 45 mm from
the back of the finisher.
<Rail (Right)>
Make the front end of the rail protrude about
10 mm from the finisher front plate.
• Put the rail along downward to screw.
10. Pull the left rail out completely.
A10DIXC011DA
A10DIXC012DA
A10DIXC014DA
< Right >
< Left >
A10DIXC013DC
45 mm
10 mm
With hooks
11. Grip the portion as shown in the illustration
below to raise the saddle unit. Insert the two
hooks on the left rail into the two holes on the
saddle unit.
12. Pull the right rail out completely.
13. Attach the saddle unit to the rails (one screw A
furnished with the saddle stitcher each for left
and right).
14. Use the mark as a reference to insert the two
pantograph hooks of the saddle unit into the
back hole locating inside of the finisher.
15. Secure the pantograph (one screw B furnished
with the saddle stitcher).
16. Connect the three pantograph connectors to the
finisher, and gather the harness into the wire
saddle.
A10DIXC015DB
A10DIXC017DA
A10DIXC019DA
A10DIXC020DA
A10DIXC023DA
Mark
A10DIXC024DA
A10DIXC025DA
Connector
Wire saddle

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17. Secure the saddle unit rail (one furnished screw
C).
Note:
Before securing the rail, make sure that the projec-
tion on the rail is on the back side of the screw
hole.
18. Connect the one connector of the exit tray cover
furnished with the saddle stitcher to the finisher,
and gather the harness into the two wire sad-
dles.
19. Attach the exit tray cover to the finisher (two
screws D furnished with the saddle stitcher).
Note:
Make sure that the lever of the exit tray cover goes
into the gap of the finisher plate.
20. Pull the saddle unit out completely and slide it
into the finisher.
Note:
Neglecting to perform this step results in paper exit
problem. Be sure to perform step 20.
A10DIXC021DA
A10DIXC022DA
< OK >
< NG >
Projection
A10DIXC026DB
Connector
Wire saddle
A10DIXC027DB
Lever
A10DIXC031DA
21. Place the exit tray furnished with the saddle
stitcher on the finisher.
22. Secure the exit tray to the finisher (one screw D
furnished with the saddle stitcher).
23. Secure the stopper of the exit tray (one screw E
furnished with the saddle stitcher).
24. Attach the finisher covers (right and left)
removed in step 7 (two screws each).
Note:
When attach the right cover, make sure that the
dowel on the back of the cover is inserted into the
hole of the plate of the finisher, and then tighten
the upper screw first.
25. Attach the furnished label at the position shown
in the illustration on the front door of the finisher.
26. Mount the finisher to the machine.
Note:
For the finisher mounting procedures, see installa-
tion manual for finisher.
27. Plug the power cord into the power outlet and
turn on the machine.
A10DIXC032DA
A10DIXC028DA
A10DIXC029DA
A10DIXC056DA
A10DIXC033DA

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III. Adjustments
1. Select Finishing →Fold/Bind. Check that “Yes” is
displayed in reversed.
2. Make copies in finisher mode and check the sta-
tus of the Half-Fold and Center Staple & Fold.
Note:
When copying in the Center Staple & Fold mode, 5
originals need to be set on the document feeding
tray.
<Half-fold skew adjustment>
1. Unfold the paper that exits the machine and lay
the paper with the ridge facing up.
2. Check the crease for deviation
(Measure width A1 and A2)
Reference: A1 - A2 = 0 ± 1.0 mm
3. Open the front door of the finisher and take the
saddle unit out.
4. Remove the one screw fixing the rail of the sad-
dle unit and pull the saddle unit out completely.
5. Slide down the movable part of the right rail and
remove one screw.
If each mode are out of specifications,
make the following adjustments.
Exit direction
A10DIXC048DA
Exit direction
A10DIXC049DA
A10DIXC034DB
A1
A2
Crease
A10DIXC041DA
A10DIXC042DA
6. Push down the right rail until the two notches are
visible as shown in the illustration below.
7. Loose the two screws at the right side of the sad-
dle unit as shown in the illustration below.
8. Loose the three screws at the left side of the sad-
dle unit as shown in the illustration below.
9. Incline the stopper shown in the illustration and
adjust the skew.
Note:
Incline the stopper forward or backward according
to the deviation of the crease.
[If the Staple positions deviate as shown below]
Incline the stopper backward.
[If the Staple positions deviate as shown below]
Incline the stopper forward.
10. Tighten the five screws loosen in step 7 and 8.
A10DIXC043DA
Notch
A10DIXC044DA
A10DIXC045DB
Screw
A10DIXC038DB
Stopper
Crease
A10DIXC039DB
A10DIXC040DB
Crease

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11. Move the stopper up and down to confirm that
the stopper’s light blocking plate does not touch
the inner surfaces of the sensor slit.
* In case of <NG>, take the following step.
(1) Raise the stopper and loosen the screw that
holds the sensor mounting plate.
(2) To make the light blocking plate pass the cen-
ter of the sensor slit, move the sensor mount-
ing plate from side to side and adjust the
mounting plate’s position.
(3) Lower the stopper and confirm that the state is
that of <OK>.
A10DIXC061DA
Stopper
Sensor
Light blocking
plate
Sensor slit
< OK >
< NG >
< NG >
A10DIXC058DA
A10DIXC059DA
A10DIXC060DA
(4) Raise the stopper again and tighten the screw
that was loosened in step (1).
(5) Lower the stopper again and confirm newly
that the state is that of <OK>.
12. Pull the right rail out completely.
13. Attach the saddle unit to the rails (one screw).
Note:
Use the screw removed in step 5.
14. Slide the saddle unit in the finisher and close the
front door of the finisher.
15. Make copies again and check the crease posi-
tions deviate.
16. After completing the adjustment, secure the rail
of the saddle unit (one screw).
Note:
• Use the screw removed in step 4.
• Before securing the rail, make sure that the pro-
jection on the rail is on the back side of the
screw hole.
A10DIXC058DA
A10DIXC046DA
A10DIXC047DA
A10DIXC041DA
A10DIXC022DA
< OK >
< NG >
Projection

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<Half-fold position adjustment>
1. Unfold the paper that exits the machine and lay
the paper with the ridge facing up.
2. Fold the paper shown in step 1 in half and unfold
it again.
3. Check the crease for deviation
(Measure width A).
Reference: 0 ± 1.0 mm
4. Display the Service Mode screen.
(For details of how to display the Service Mode
screen, see the Service Manual.)
5. Touch “Finisher.”
6. Touch “FS-FN adjustment.”
7. Touch “Half-Fold Position.”
8. Check that “ALL” is displayed in reversed.
[If the crease deviates as shown below]
Using the key, set the numeric value and
touch “OK.”
[If the crease deviates as shown below]
Using the key, set the numeric value and
touch “OK.”
9. Touch “OK.”
10. Touch “Exit” on the Service Mode screen.
11. Make copies again and check the crease posi-
tions deviate.
Exit direction
A10DIXC049DA
A10DIXC050DA
A10DIXC052DA
A
Crease produced in step 2
Crease
A10DIXC052DA
A
A10DIXC053DA
A
<Center staple position adjustment>
1. Unfold the paper that exits the machine and lay
the paper with the ridge facing up.
2. Check the staple position for deviation from the
crease (Measure width A).
Reference: 0 ± 1.0 mm
3. Display the Service Mode screen.
(For details of how to display the Service Mode
screen, see the Service Manual.)
4. Touch “Finisher.”
5. Touch “FS-FN adjustment.”
6. Touch “Center Staple Position.”
7. Check that “ALL” is displayed in reversed.
[If the Staple positions deviate as shown below]
Using the key, set the numeric value and
touch “OK.”
[If the Staple positions deviate as shown below]
Using the key, set the numeric value and
touch “OK.”
8. Touch “OK.”
9. Touch “Exit” on the Service Mode screen.
10. Make copies again and check the staple posi-
tions deviate.
Exit direction
A10DIXC051DA
A10DIXC054DA
AStaple position
A10DIXC054DA
A
A10DIXC055DA
A