DeWalt DWE6005-XE User manual

DWE6005-XE
LAMINATE TRIMMER
INSTRUCTION MANUAL

1
Definitions: Safety Guidelines
The definitions below describe the level of severity for each signal
word. Please read the manual and pay attention to these symbols.
DANGER: Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING: Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.
NOTICE: Indicates a practice not related to personal injury which, if
not avoided, may result in property damage.
IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY DEWALT TOOL,
CALL US AT: 1800 338 002 (Aust) or 0800 339 258 (NZ).
Technical Data
DWE6005-XE
Voltage V 230
Power output W 590
No load speed min-1 16000 – 34000
Cutting depth mm 22
Cutters diameter (max) mm 25.4
Collet size (max) mm 6.35 (1/4")
Weight kg 1.5
LPA (sound pressure) dB(A) 78
KPA (sound pressure uncertainty) dB(A) 3
LWA (sound power) dB(A) 89
KWA (sound power uncertainty) dB(A) 3
Vibration total values (triax vector sum) determined according to EN 60745.
Vibration emission value a
h
a
h
= m/s2< 2.5
Uncertainty K = m/s21.5
The vibration emission level given in this information sheet has been measured in
accordance with a standardised test given in EN 60745 and may be used to compare
one tool with another. It may be used for a preliminary assessment of exposure.
WARNING: The declared vibration emission level represents the main applications
of the tool. However if the tool is used for different applications, with different
accessories or poorly maintained, the vibration emission may differ. This may
significantly increase the exposure level over the total working period.
An estimation of the level of exposure to vibration should also take into account
the times when the tool is switched off or when it is running but not actually doing
the job. This may significantly reduce the exposure level over the total working
period.
Identify additional safety measures to protect the operator from the effects of
vibration such as: maintain the tool and the accessories, keep the hands warm,
organisation of work patterns.
SAFETY INSTRUCTIONS FOR POWER TOOLS
When using power tools, always observe the safety regulations applicable in your
country to reduce the risk of fire, electric shock and personal injury. Read the following
safety instructions before attempting to operate this product. Keep these instructions in
a safe place.

2
WARNING: To reduce the risk of injury, user must read the instruction manual.
GENERAL POWER TOOL SAFETY WARNINGS
WARNING! Read all safety warnings and all instructions Failure to follow
the warnings and instructions may result in electric shock, fire and/or serious
injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR
FUTURE REFERENCE
The term “power tool” in the warnings refers to your mains-operated (corded) power
tool or battery-operated (cordless) power tool.
1) WORK AREA SAFETY
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
2) ELECTRICAL SAFETY
a) Power tool plugs must match the outlet. Never modify the plug in any
way. Do not use any adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes,
radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power
tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or
unplugging the power tool. Keep cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled cords increase the risk of electric
shock.
e) When operating a power tool outdoors, use an extension cord suitable
for outdoor use. Use of a cord suitable for outdoor use reduces the risk of
electric shock.
f) If operating a power tool in a damp location is unavoidable, use a residual
current device (RCD) protected supply. Use of an RCD reduces the risk of
electric shock.
3) PERSONAL SAFETY
a) Stay alert, watch what you are doing and use common sense when
operating a power tool. Do not use a power tool while you are tired or
under the influence of drugs, alcohol or medication. A moment of inattention
while operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective
equipment such as dust mask, non-skid safety shoes, hard hat, or hearing
protection used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off position
before connecting to power source and/or battery pack, picking up or
carrying the tool. Carrying power tools with your finger on the switch or
energising power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A
wrench or a key left attached to a rotating part of the power tool may result in
personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This
enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewellery or
long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection
facilities, ensure these are connected and properly used. Use of dust
collection can reduce dust-related hazards.
4) POWER TOOL USE AND CARE
a) Do not force the power tool. Use the correct power tool for your
application. The correct power tool will do the job better and safer at the rate
for which it was designed.

3
b) Do not use the power tool if the switch does not turn it on and off. Any
power tool that cannot be controlled with the switch is dangerous and must
be repaired.
c) Disconnect the plug from the power source and/or the battery pack from
the power tool before making any adjustments, changing accessories,
or storing power tools. Such preventive safety measures reduce the risk of
starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow
persons unfamiliar with the power tool or these instructions to operate the
power tool. Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tool’s
operation. If damaged, have the power tool repaired before use. Many
accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with
sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits, etc. in accordance with
these instructions, taking into account the working conditions and the work
to be performed. Use of the power tool for operations different from those
intended could result in a hazardous situation.
5) SERVICE
a) Have your power tool serviced by a qualified repair person using only
identical replacement parts. This will ensure that the safety of the power tool
is maintained.
Electrical Safety
The electric motor has been designed for one voltage range only. Always check that
the power supply corresponds to the voltage on the rating plate. 220–240 V AC
means your tool will operate on alternating current. Operation at a voltage outside this
range can cause loss of power and can result in overheating. All DEWALT tools are
factory tested; if this tool does not operate, check the power supply. Your DEWALT
tool is double insulated, therefore no earth wire is required.
• Young children and the infirm. This appliance is not intended for use by young
children or infirm persons without supervision.
– This appliance is not intended for use by persons (including children) with
reduced physical, sensory or mental capabilities, or lack of experience and
knowledge, unless they have been given supervision or instruction concerning
use of the appliance by a person responsible for their safety.
– Children should be supervised to ensure that they do not play with the appliance.
•Replacement of the supply cord. If the supply cord or plug is damaged, it must
be replaced by the manufacturer or an authorised DEWALT Service Centre in
order to avoid a hazard.
Extension Cords
CAUTION: Use only extension cords that are approved by the country’s Electrical
Authority. Before using extension cords, inspect them for loose or exposed wires,
damaged insulation and defective fittings. Replace the cord if necessary.
Tool Safety Warnings
• Hold power tool by insulated gripping surfaces, because the cutter may
contact its own cord. Cutting a “live” wire may make exposed metal parts of the
power tool “live” and shock the operator.
• Use clamps or another practical way to secure and support the workpiece
to a stable platform. Holding the work by hand or against your body leaves it
unstable and may lead to loss of control.
• Accessories must be rated for at least the speed reccomended on the tool
warning label. Accessories running over rated speed can fly apart and cause
injury. Accessory ratings must always be above the tool speed as shown on tool
nameplate.
• DO NOT CUT METAL.
• Keep handles and gripping surfaces dry, clean, and free from oil and grease. This
will enable better control of the tool.
• Maintain firm grip with both hands on laminate trimmer to resist starting torque.
• Keep hands away from cutting area. Never reach under the workpiece for any
reason. Keep the laminate trimmer base firmly in contact with the workpiece
when cutting. These precautions will reduce the risk of personal injury.
• Never run the motor unit when it is not inserted into the base. The motor is not
designed to be handheld.
• Keep cutting pressure constant. Do not overload motor.

4
Cutting into a nail can cause the bit and the tool to jump and damage the bit.
• Never lay workpiece on top of hard surfaces like concrete, stone etc... Protruding
cutting bit may cause tool to jump.
• Do not leave tool running. Operate tool only when hand-held.
• Air vents often cover moving parts and should be avoided. Loose clothes,
jewellery or long hair can be caught in moving parts.
WARNING: We recommend the use of a residual current device with a residual
current rating of 30mA or less.
WARNING: ALWAYS wear approved protective safety equipment complying with
the following standards:
• Eye protection: AS/NZS1337 Eye Protectors for Industrial Applications;
• Hearing protection: AS/NZS1270 Acoustics – Hearing Protection;
• Respiratory protection: AS/NZS1716 Respiratory Protective Devices.
WARNING: Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to cause cancer, birth defects
or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of
work. To reduce your exposure to these chemicals: work in a well ventilated area, and
work with approved safety equipment, such as those dust masks that are specially
designed to filter out microscopic particles.
• Avoid prolonged contact with dust from power sanding, sawing, grinding,
drilling, and other construction activities. Wear protective clothing and wash
exposed areas with soap and water. Allowing dust to get into your mouth, eyes,
or lay on the skin may promote absorption of harmful chemicals.
WARNING: Use of this tool can generate and/or disburse dust, which may cause
serious and permanent respiratory or other injury. Always use AS/NZS1716 approved
respiratory protection appropriate for the dust exposure. Direct particles away from
face and body.
WARNING: Always wear proper personal hearing protection that conforms to
AS/NZS1270 during use. Under some conditions and duration of use, noise from this
product may contribute to hearing loss.
• Check to see that the cord will not snag or impede the trimming operation.
• Use sharp bits. Dull bits may cause the laminate trimmer to swerve or stall under
pressure.
• Be sure that the bit is clear of the workpiece before starting the motor. If the bit is
in contact with the workpiece when the motor starts, it could make the laminate
trimmer jump, causing damage or injury.
• ALWAYS disconnect tool from power source before making adjustments or
changing bits.
• Keep hands clear of bit when motor is running to prevent personal injury.
• Never touch the bit immediately after use. It may be extremely hot.
• Provide clearance under workpiece for bit when through-cutting.
• Tighten collet nut securely with provided wrench (17mm) to prevent the bit from
slipping.
• Never tighten collet nut without a bit.
• Do not use bits with a diameter in excess of 25.4 mm (1 1/8") in this tool.
• Always use bits with a shank diameter of 6.35 mm (1/4") which corresponds to
the size of the collet in your tool.
• Not recommended for use in a router table.
• Avoid climb-cutting (cutting in direction opposite than shown in Figure 8). Climb-
cutting increases the chance for loss of control resulting in possible injury. When
climb-cutting is required (backing around a corner), exercise extreme caution to
maintain control of trimmer. Make smaller cuts and remove minimal material with
each pass.
• Be sure that the motor has stopped completely before you lay the laminate
trimmer down. If the bit head is still spinning when the tool is laid down, it could
cause injury or damage.
• Do not press spindle lock button while the motor is running. Doing so can
damage the spindle lock.
• Do not use AC only rated tools with a DC power supply. While the tool may
appear to work, the electrical components of the AC rated tool are likely to fail
and create a hazard to the operator.
• If cutting into existing walls or other blind areas where electrical wires may exist
is unavoidable, disconnect all fuses or circuit breakers feeding this worksite.
• Always make sure the work surface is free from nails and other foreign objects.

5
• The label on your tool may include the following symbols. The symbols and their
definitions are as follows:
V......................volts A.........................amperes
Hz ....................hertz W........................watts
min ..................minutes or AC ............alternating current
or DC.....direct current or AC/DC......alternating or
...................Class I Construction ...........................direct current
(grounded) no .......................no load speed
...................Class II Construction n .........................rated speed
(double insulated) .......................earthing terminal
…/min .............per minute .......................safety alert symbol
BPM.................beats per minute IPM .....................impacts per minute
RPM.................revolutions per minute SPM....................strokes per minute
sfpm ................surface feet per minute
SAVE ALL WARNINGS AND INSTRUCTIONS FOR
FUTURE REFERENCE
COMPONENTS (FIG. 1, 2)
WARNING: Never modify the power tool or any part of it. Damage or personal
injury could result.
A. Quick release tabs
B. Depth adjustment ring
C. On/off switch
D. Spindle lock button
E. LED light
F. Guide pin groove (not shown)
G. Micro adjustment scale
H. Locking lever
I. Base
J. Subbase
K. Sub-base screws
L. Guide pins
M. Locking lever adjustment screw
N. Collet
O. Collet nut
P. Motor unit
Q. Guide slot
R. Edge guide
S. Roller bearing guide
T. Guide screw
U. Spindle
V. Dust extraction adaptor
W. Dust exhaust port
X. Finger screws
FIG. 1
D
CB
G
T
E
P
O
K
K
Q
J
O
N

6
H
FIG. 2 AL
T
R
V
X
W
M
I
S
J
INTENDED USE
This laminate trimmer is designed for professional flush and bevel trimming of
laminated plastics and other similar materials that have a bonding agent too hard to
be trimmed with ordinary tools.
DO NOT use under wet conditions or in presence of flammable liquids or gases.
This laminate trimmer is a professional power tool. DO NOT let children come into
contact with the tool. Supervision is required when inexperienced operators use this
tool.
ASSEMBLY AND ADJUSTMENTS
WARNING: To reduce the risk of serious personal injury, turn tool off and
disconnect tool from power source before making any adjustments or removing/
installing attachments or accessories. An accidental start-up can cause injury.
Inserting the Motor into the Fixed Base
(Fig. 1–3)
1. Open the locking lever (H) on the base.
2. If the depth adjustment ring (B) is not on the
motor, thread the depth adjustment ring (B) onto
the motor until the ring is positioned as shown.
Insert the motor into the base by aligning the
groove (F) on the motor with the guide pins (L)
on the base. Slide the motor down until the depth
adjustment ring (B) snaps into place.
3. Adjust the depth of cut by turning the depth
adjustment ring (B). Refer to Adjusting the Depth
of Cut.
4. Close the locking lever (H) when the desired
depth is achieved. For information on setting the
cutting depth, Refer to Adjusting the Depth of
Cut.
Motor Quick Release (Fig. 2)
1. Open the locking lever (H) on the base.
2. Grasp the base with one hand, depressing both quick release tabs (A).
3. With the other hand, grasp and pull motor from the base.
Bit Installation and Removal (Fig. 4)
SELECTING THE BIT
WARNING: Projectile hazard. Only use bits with 6.35 mm (1/4") shanks. Smaller
shank bits will not be secure and could become loose during operation.
These laminate trimmers are equipped with a 6.35 mm (1/4") diameter collet which accepts
FIG. 3

7
bits having 6.35 mm (1/4") diameter shanks. Bits are not included but are available as
an accessory.
WARNING: Do not use bits with a diameter in excess of 25.4 mm (1 1/8") in this
tool.
INSTALLING THE BIT
NOTE: The bit shank and chuck should be clean and free of dust, wood residue and
grease before assembling.
1. Remove the motor unit from the base. Refer to Motor Quick Release (if needed).
2. Clean and insert the bit shank into the collet until the end of the shank bottoms.
Then withdraw the bit approximately 1.6 mm (1/16”).
3. Press and hold the spindle lock button (D). Tighten the collet nut securely with
the supplied open-end wrench (17 mm).
NOTE: As an alternative to the spindle lock button, a thin 10 mm wrench can be
used on the flats of the spindle (R).
To remove the bit, reverse the procedure. If the bit will not remove easily, lightly tap
the bit shank with a wrench.
FIG. 4
D
T
Collets (Fig. 1)
NOTE: Never tighten the collet nut (O) without first installing a bit in it. Tightening an
empty collet nut, even by hand, can damage the collet (N).
Locking Lever Adjustment (Fig. 2)
Excessive force should not be used to clamp the locking lever (H). Using excessive
force may damage the base.
When the locking lever is clamped, the motor should not move in the base.
Adjustment is needed if the locking lever will not clamp without excessive force or if
the motor moves in the base after clamping.
ADJUSTING THE LOCKING LEVER’S CLAMPING FORCE
1. Open the locking lever (H).
2. Using a 2.5 mm hex wrench (not included) turn the locking lever adjustment
screw (M) in small increments.
Turning the screw clockwise tightens the lever, while turning the screw
counterclockwise loosens the lever.
Centering the Subbase (Fig. 1)
If you need to adjust, change, or replace the subbase, a centering tool is
recommended. Refer to Accessories. The centering tool consists of a cone and a pin.
ADJUSTING THE SUBBASE
1. Loosen but do not remove the subbase screws (K) so the subbase moves freely.
2. Insert the pin into the collet and tighten the collet nut.
3. Insert the motor into the base and clamp the locking lever on the base.
4. Place a centering cone tool, available as an accessory at additional cost, on the
pin and lightly press down on the cone until it stops. This will center the subbase.
5. While holding down on the cone,
tighten the subbase screws (K).
Attaching the Dust Extraction
Adaptor (Fig. 5)
The dust extraction adaptor (V) can be
attached to the front of the sub base
underneath the locking lever as shown
in figure 5. Hand tighten both finger
screws (x) and attach a vacumm hose to
the dust exhaust port (w).
FIG. 8
X
V
W

8
Adjusting the Depth of Cut (Fig. 8)
1. Select and install the desired bit. Refer to Bit Installation and Removal.
2. Assemble base to motor, ensuring base is attached to the depth adjustment ring.
Place laminate trimmer on the work piece.
3. Open the locking lever (H) and turn the depth adjustment ring (B) until the bit just
touches the work piece. Turning the ring clockwise raises the cutting head while
turning it counterclockwise lowers the cutting head.
4. Turn the micro adjustment scale (G) clockwise until the 0 on the scale lines up
with the pointer on the quick release tab (A).
5. Turn the depth adjustment ring until the pointer lines up with desired depth of cut
marking on the micro adjustment scale.
NOTE: Each mark on the adjustable scale represents a depth change of 0.5 mm
(.019") and one full (360º) turn of the ring changes the depth 12.7 mm (0.5").
6. Close the locking lever (H) to lock the base.
FIG. 8
G
B
H
A
OPERATION
WARNING: To reduce the risk of serious personal injury, turn tool off and
disconnect tool from power source before making any adjustments or removing/
installing attachments or accessories. An accidental start-up can cause injury.
Proper Hand Position (Fig. 6)
WARNING: To reduce the risk of serious personal
injury, ALWAYS use proper hand position as shown in
Figure 6.
WARNING: To reduce the risk of serious personal
injury, ALWAYS hold securely in anticipation of a sudden
reaction.
Proper hand position requires one hand on the motor
base with the other hand on the motor cap.
Connecting To Power Source
CAUTION: Before connecting tool to power source,
check to see that the switch is in the “OFF” position.
Also, check the power circuit to see that it is the same
as that shown on specification plate of the tool.
Starting and Stopping the Motor (Fig. 1, 7)
CAUTION: Before starting the tool, clear the work area of all foreign objects. Also
keep firm grip on tool to resist starting torque.
CAUTION: To avoid personal injury and/or damage to finished work, always allow
the power unit to come to a COMPLETE STOP before putting the tool down.
To turn unit on, pull the on/off switch (C) up. To turn the unit off, depress the switch back
down into the motor housing. Refer to Figure 4.
FIG. 7 C
FIG. 6

9
Using an Edge Guide (Fig. 2)
An edge guide is included with your global laminate trimmer for use with non-piloted
bits on curved or straight applications.
1. Remove the screw (T) in the back of the fixed base.
2. Insert edge guide into guide slot (Q) on back of fixed base. Tighten hardware.
3. Follow all instructions included with the edge guide.
NOTE: To remove the edge guide, reverse the above procedure. After removing edge
guide, always replace the screw (T) into the storage hole on the back of the base to
prevent it from being lost.
Direction of Feed (Fig. 9)
The direction of feed is very important when trimming and can make the difference
between a successful job and a ruined project. The figures show the proper direction
of feed for some typical cuts. A general rule to follow is to move the laminate trimmer
in a counterclockwise direction on an outside cut and a clockwise direction on an
inside cut.
1
4
3
2
FIG. 9
SHAPING THE OUTSIDE EDGE OF A PIECE OF STOCK
1. Shape the end grain, left to right
2. Shape the straight grain side moving left to right
3. Cut the other end grain side
4. Finish the remaining straight grain edge
NOTE: Make several light passes instead of one heavy pass for better quality work.
Troubleshooting
For assistance with your tool, visit our website at visit www.dewalt.com or call
1-800-4-DEWALT (1-800-338-002).
MAINTENANCE
WARNING: To reduce the risk of serious personal injury, turn tool off and
disconnect tool from power source before making any adjustments or removing/
installing attachments or accessories. An accidental start-up can cause injury.
Lubrication
Your power tool requires no additional lubrication.
Cleaning
WARNING: Blow dirt and dust out of all air vents with clean, dry air at least once
a week. To minimize the risk of eye injury, always wear AS/NZS1337 approved eye
protection when performing this.
WARNING: Never use solvents or other harsh chemicals for cleaning the
non-metallic parts of the tool. These chemicals may weaken the plastic materials
used in these parts. Use a cloth dampened only with water and mild soap. Never let
any liquid get inside the tool; never immerse any part of the tool into a liquid.
Repairs
To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment
(including brush inspection and replacement) should be performed by certified
service centers or other qualified service organizations, always using identical
replacement parts.

10
Accessories
WARNING: Since accessories, other than those offered by DEWALT, have not been
tested with this product, use of such accessories with this tool could be hazardous.
To reduce the risk of injury, only DEWALT recommended accessories should be used
with this product.
Recommended accessories for use with your tool are available at extra cost from
your local service center. If you need any assistance in locating any accessory, please
contact Stanley Black & Decker, 82 Taryn Drive, Epping, VIC 3076 Australia or call
1800 338 002 or (NZ) 0800 339 258.

11

Stanley Black & Decker
82 Taryn Drive, Epping, VIC 3076 Australia • 1800 338 002 (Aust) or 0800 339 258 (NZ)
www.dewalt.com.au • www.dewalt.co.nz
(NOV13) Part No. N290040 DWE6005-XE Copyright © 2013 DEWALT
The following are trademarks for one or more DEWALT power tools: the yellow and black color scheme; the “D” shaped air intake grill; the array of pyramids on the handgrip;
the kit box configuration; and the array of lozenge-shaped humps on the surface of the tool.