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  9. DeWalt DWS535 User manual

DeWalt DWS535 User manual

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DWS535, DWS535T
Heavy-Duty 7-1/4" (184 mm) Worm Drive Circular Saw
Scie Circulaire Iindustrielle à Vis Sans Fin, 184 mm (7-1/4 po)
Sierra circular de 184 mm (7-1/4 pulg.) con impulsor sinfín para trabajo pesado
INSTRUCTION MANUAL
GUIDE D'UTILISATION
MANUAL DE INSTRUCCIONES
INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA
DE GARANTÍA.ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES
DE USAR EL PRODUCTO.
If you have questions or comments, contact us.
Pour toute question ou tout commentaire, nous contacter.
Si tiene dudas o comentarios, contáctenos.
1-800-4-DE
฀฀
2

DWS535, DWS535T
7-1/4" (184 mm) Worm Drive Saw
A. Trigger switch
B. Depth adjustment
locking lever
C. Lower blade guard
retracting lever
D. Foot plate
E. Lower blade guard
F. 0˚ Kerf indicator
G. 45˚ Kerf indicator
H. Bevel adjustment lever
I. Angle quadrant
J. Spindle lock
button
K. Main handle
L. Auxiliary handle
M. Saw hook
N. Coarse adjustment
O. Fine adjustment
P. Kerf indicators
Q. Knock out notch
R. Blade clamping
screw
FIG. 1
M
J
A
D
C
K
B
E
L
H
I
G
F
R
P
P
I
H
N
O
F
G
Q
1

฀฀฀
The definitions below describe the level of severity for
each signal word. Please read the manual and pay
attention to these symbols.
DANGER: Indicates an imminently hazardous
situation which, if not avoided, will result in death or
serious injury.
WARNING: Indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury.
CAUTION: Indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury.
NOTICE: indicates a practice not related to personal
injury which, if not avoided, may result in property
damage.
IFYOU HAVE ANY QUESTIONS OR COMMENTS ABOUTTHIS OR
ANY DEWALT TOOL, CALL US TOLL FREE AT: 1-800-4-DEWALT
(1-800-433-9258).
WARNING: To reduce the risk of injury, read the instruction
manual.
฀฀฀฀
WARNING! Read all safety warnings and all instructions
Failure to follow the warnings and instructions may result in
electric shock, fire and/or serious injury.
฀฀฀฀฀
฀฀
The term “power tool” in the warnings refers to your mains-operated
(corded) power tool or battery-operated (cordless) power tool.
1) WORK AREA SAFETY
a) Keep work area clean and well lit. Cluttered or dark areas
invite accidents.
b) Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases or
dust. Power tools create sparks which may ignite the dust or
fumes.
c) Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
2) ELECTRICAL SAFETY
a) Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces
such as pipes, radiators, ranges and refrigerators. There
is an increased risk of electric shock if your body is earthed
or grounded.
c) Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric
shock.
d) Do not abuse the cord. Never use the cord for carrying,
pulling or unplugging the power tool. Keep cord away
from heat, oil, sharp edges or moving parts. Damaged or
entangled cords increase the risk of electric shock.
2

e) When operating a power tool outdoors, use an extension
cord suitable for outdoor use. Use of a cord suitable for
outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable,
use a ground fault circuit interrupter (GFCI) protected
supply. Use of a GFCI reduces the risk of electric shock.
3) PERSONAL SAFETY
a) Stay alert, watch what you are doing and use common
sense when operating a power tool. Do not use a power
tool while you are tired or under the influence of drugs,
alcohol or medication. A moment of inattention while
operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye
protection. Protective equipment such as dust mask, non-
skid safety shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in
the off position before connecting to power source and/
or battery pack, picking up or carrying the tool. Carrying
power tools with your finger on the switch or energising
power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the
power tool on. A wrench or a key left attached to a rotating
part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at
all times. This enables better control of the power tool in
unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery.
Keep your hair, clothing and gloves away from moving
parts. Loose clothes, jewellery or long hair can be caught in
moving parts.
g) If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection can
reduce dust-related hazards.
4) POWER TOOL USE AND CARE
a) Do not force the power tool. Use the correct power tool for
your application. The correct power tool will do the job better
and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it
on and off. Any power tool that cannot be controlled with the
switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the
battery pack from the power tool before making any
adjustments, changing accessories, or storing power
tools. Such preventive safety measures reduce the risk of
starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do
not allow persons unfamiliar with the power tool or these
instructions to operate the power tool. Power tools are
dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding
of moving parts, breakage of parts and any other condition
that may affect the power tool’s operation. If damaged,
have the power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained
cutting tools with sharp cutting edges are less likely to bind
and are easier to control.
g) Use the power tool, accessories and tool bits, etc. in
accordance with these instructions, taking into account
the working conditions and the work to be performed. Use
of the power tool for operations different from those intended
could result in a hazardous situation.
3

5) SERVICE
a) Have your power tool serviced by a qualified repair
person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
฀฀฀฀
DANGER:
a) Keep hands away from cutting area and the blade. Keep
your second hand on auxiliary handle or motor housing.
If both hands are holding the saw, they cannot be cut by the
blade.
b) Do not reach underneath the workpiece. The guard cannot
protect you from the blade below the workpiece.
c) Adjust the cutting depth to the thickness of the workpiece.
Less than a full tooth of the blade teeth should be visible
below the workpiece.
d) Never hold piece being cut in your hands or across
your leg. Secure the workpiece to a stable platform. It
is important to support the work properly to minimize body
exposure, blade binding, or loss of control.
e) Hold power tool by insulated gripping surfaces when
performing an operation where the cutting tool may
contact hidden wiring or its own cord. Contact with a "live"
wire will also make exposed metal parts of the power tool
"live" and shock the operator.
f) When ripping always use a rip fence or straight edge
guide. This improves the accuracy of cut and reduces the
chance of blade binding.
g) Always use blades with correct size and shape (diamond
versus round) of arbour holes. Blades that do not match
the mounting hardware of the saw will run eccentrically,
causing loss of control.
h) Never use damaged or incorrect blade washers or bolt.
The blade washers and bolt were specially designed for your
saw, for optimum performance and safety of operation.
CAUSES AND OPERATOR PREVENTION OF KICKBACK:
฀฀฀฀฀฀฀฀฀฀฀
misaligned saw blade, causing an uncontrolled saw to lift up
and out of the workpiece toward the operator.
฀฀฀฀฀฀฀฀฀฀฀฀฀฀
down, the blade stalls and the motor reaction drives the unit
rapidly back toward the operator.
฀฀฀฀฀฀฀฀฀฀฀฀฀฀
at the back edge of the blade can dig into the top surface of
the wood causing the blade to climb out of the kerf and jump
back toward the operator.
฀฀฀฀฀฀฀฀฀฀
procedures or conditions and can be avoided by taking proper
precautions as given below:
a) Maintain a firm grip with both hands on the saw and
position your arms to resist kickback forces. Position
your body to either side of the blade, but not in line with
the blade.
฀฀฀฀฀฀฀฀
but kickback forces can be controlled by the operator, if
proper precautions are taken.
b) When blade is binding, or when interrupting a cut for any
reason, release the trigger and hold the saw motionless
in the material until the blade comes to a complete
stop. Never attempt to remove the saw from the work or
pull the saw backward while the blade is in motion or
kickback may occur. Investigate and take corrective actions
to eliminate the cause of blade binding.
c) When restarting a saw in the workpiece, centre the saw
blade in the kerf and check that saw teeth are not engaged
4

soon as blade enters the material, the lower guard must
be released. For all other sawing, the lower guard should
operate automatically.
d) Always observe that the lower guard is covering the
blade before placing saw down on bench or floor. An
unprotected, coasting blade will cause the saw to walk
backwards, cutting whatever is in its path. Be aware of the
time it takes for the blade to stop after switch is released.
฀฀

Use clamps or another practical way to secure and support
the workpiece to a stable platform. Holding the work by hand
or against your body leaves it unstable and may lead to loss of
control.
฀฀฀฀฀฀฀฀฀฀฀฀
not in line with the saw blade.
฀฀฀฀฀฀
to jump backwards (see Causes and Operator Prevention of
Kickback and KICKBACK).
฀฀฀฀฀฀฀฀฀฀฀
lumber before cutting.
฀
Always make sure nothing interferes with the movement of
the lower blade guard.
฀
Accessories must be rated for at least the speed
recommended on the tool warning label. Wheels and other
accessories running over rated speed can fly apart and cause
injury. Accessory ratings must always be above tool speed as
shown on tool nameplate.
฀฀฀฀฀฀฀฀฀฀฀฀฀฀฀฀฀฀฀฀฀฀
noise or abnormal operation occcurs.
into the material. If saw blade is binding, it may walk up or
kickback from the workpiece as the saw is restarted.
d) Support large panels to minimize the risk of blade
pinching and kickback. Large panels tend to sag under
their own weight. Supports must be placed under the panel
on both sides, near the line of cut and near the edge of the
panel.
e) Do not use dull or damaged blades. Unsharpened or
improperly set blades produce narrow kerf causing excessive
friction, blade binding and kickback.
f) Blade depth and bevel adjusting locking levers must be
tight and secure before making cut. If blade adjustment
shifts while cutting, it may cause binding and kickback.
g) Use extra caution when making a “plunge cuts” into
existing walls or other blind areas. The protruding blade
may cut objects that can cause kickback.
LOWER GUARD SAFETY INSTRUCTIONS
a) Check lower guard for proper closing before each use. Do
not operate the saw if lower guard does not move freely
and close instantly. Never clamp or tie the lower guard
into the open position. If saw is accidentally dropped, lower
guard may be bent. Raise the lower guard with the retracting
handle and make sure it moves freely and does not touch the
blade or any other part, in all angles and depths of cut.
b) Check the operation of the lower guard spring. If the
guard and the spring are not operating properly, they
must be serviced before use. Lower guard may operate
sluggishly due to damaged parts, gummy deposits, or a build-
up of debris.
c) Lower guard should be retracted manually only for
special cuts such as “plunge cuts” and “compound
cuts.” Raise lower guard by retracting handle and as
5

฀฀฀฀฀฀฀฀฀฀
securely before using tool.
฀฀฀฀฀฀฀฀฀฀฀
removing it or when removing the diamond knockout.
฀฀฀฀฀฀฀฀฀฀฀฀
a cut.
฀฀฀฀฀฀฀฀฀฀฀฀฀
the tool firmly with both hands when in use.
฀฀฀฀฀฀฀฀฀฀
monotonous operations. Always be sure of position of your hands
relative to the blade.
฀
Stay clear of end pieces that may fall after cutting off. They may
be hot, sharp and/or heavy. Serious personal injury may result.
฀
Replace or repair damaged cords. Make sure your extension cord
is in good condition. Use only 3-wire extension cords that have
3-prong grounding-type plugs and 3-pole receptacles that accept
the tool’s plug.
฀
An extension cord must have adequate wire size (AWG
or American Wire Gauge) for safety. The smaller the gauge
number of the wire, the greater the capacity of the cable, that is
16 gauge has more capacity than 18 gauge. An undersized cord
will cause a drop in line voltage resulting in loss of power and
overheating.When using more than one extension to make up the
total length, be sure each individual extension contains at least
the minimum wire size. The following table shows the correct size
to use depending on cord length and nameplate ampere rating.
If in doubt, use the next heavier gauge. The smaller the gauge
number, the heavier the cord.
Minimum Gauge for Cord Sets
Ampere Rating
Volts Total Length of Cord in Feet (meters)
120V 25 (7.6) 50 (15.2) 100 (30.5) 150 (45.7)
240V 50 (15.2) 100 (30.5) 200 (61.0) 300 (91.4)
More
Than
Not More
Than
AWG
0 6 18 16 16 14
6 10 18 16 14 12
10 12 16 16 14 12
12 16 14 12 Not Recommended
CAUTION: Blades coast after turn off. Serious personal injury
may result.
WARNING: ALWAYS wear proper personal hearing protection
that conforms to ANSI S12.6 (S3.19) during use. Under some
conditions and duration of use, noise from this product may
contribute to hearing loss.
WARNING: ALWAYS use eye protection. All users and
bystanders must wear eye protection that conforms to ANSI
Z87.1.
WARNING: ALWAYS USE SAFETY GLASSES. Everyday
eyeglasses are NOT safety glasses. Also use face or dust
mask if cutting operation is dusty. ALWAYS wear certified safety
equipment:
฀฀฀฀฀฀฀฀฀฀฀฀฀฀
WARNING: Some dust created by power sanding, sawing,
grinding, drilling, and other construction activities contains chemicals
known in the state of California to cause cancer, birth defects or
other reproductive harm. Some examples of these chemicals are:
฀฀฀฀฀
6

฀฀฀฀฀฀฀฀฀฀
products, and
฀฀฀฀฀฀฀
(CCA).
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
work in a well ventilated area, and work with approved safety
equipment, such as those dust masks that are specially designed
to filter out microscopic particles.
฀
Avoid prolonged contact with dust from power sanding,
sawing, grinding, drilling, and other construction
activities. Wear protective clothing and wash exposed
areas with soap and water. Allowing dust to get into your
mouth, eyes, or lay on the skin may promote absorption of
harmful chemicals.
WARNING: Use of this tool can generate and/or disburse dust,
which may cause serious and permanent respiratory or other
injury. Always use NIOSH/OSHA approved respiratory protection
appropriate for the dust exposure. Direct particles away from face
and body. Always operate tool in well-ventilated area and provide
for proper dust removal. Use dust collection system wherever
possible.
฀฀฀฀฀฀฀฀฀฀฀฀
symbols and their definitions are as follows:
V.............volts A............ amperes
Hz...........hertz W........... watts
min .........minutes ......... alternating current
.......direct current .........alternating or direct
...........Class I Construction .............. current
...............(grounded) no ..........no load speed
...........Class II Construction ........... earthing terminal
...............(double insulated)
.......... safety alert symbol
BPM .......beats per minute …/min.... per minute
RPM.......revolutions per minute IPM........impacts per minute
฀฀฀฀฀฀฀
WARNING: Never modify the power tool or any part of it. Damage
or personal injury could result.
Refer to Figure 1 for saw components.
INTENDED USE
These heavy-duty circular saws are designed for professional wood
cutting applications. DO NOT use water feed attachments with this
saw. DO NOT use abrasive wheels or blades. DO NOT use under
wet conditions or in presence of flammable liquids or gases.
These heavy-duty saws are professional power tools. DO NOT let
children come into contact with the tool. Supervision is required
when inexperienced operators use this tool.
฀฀฀฀฀
M
FIG. 2
WARNING: To reduce the risk of
serious personal injury, Do not use
the saw with the saw hook rotated
below the foot plate.
WARNING: To reduce the risk
of injury from the saw falling on
operators or bystanders, make
sure the saw is supported securely
when using the hook to hang the
saw from a rafter, joist or other
elevated support.
7

Your saw has a convenient saw hook that allows the saw to hang
from a joist, rafter, or other suitable, stable structure. The saw hook
folds flat against the tool body when not in use.
To use the saw hook, push down on the hook to rotate it away from
the handle until it latches into position.
To return the saw hook to its stored position, pull the hook up until it
latches against the tool body.
฀฀
FIG. 3
The DWS535T is equipped with a twist-lock connector as shown
in Figure 3. This prevents the cord from unplugging if the cord is
inadvertantly pulled. Only plug the twist-lock connector into a 3-wire
extension cord with a female connector.
฀฀฀฀฀฀
1. Hold the saw firmly. Lift the depth adjustment locking lever (B) to
move foot plate to obtain the desired depth of cut.
2. Lower the depth adjustment locking lever and tighten securely to
lock the depth of cut before operating saw.
The length of cut markings on the side of the foot plate are accurate
at full depth of cut only. Setting the saw at the proper cutting depth
keeps blade friction to a minimum, removes sawdust from between
the blade teeth, results in cooler, faster sawing and reduces the
chance of kickback.
B
FIG. 4 FIG. 5
GULLET OF BLADE
TIP OF
TOOTH
For the most efficient cutting action, set the depth adjustment so that
half of a blade tooth will project below the material to be cut. This
distance is from the tip of the tooth to the bottom of the gullet in front
of it (refer to inset of Figure 5).This keeps blade friction at a minimum,
removes sawdust from the cut, results in cooler, faster sawing and
reduces the chance of kickback. A method for checking for correct
cutting depth is shown in Figure 5. Lay a piece of the material you
plan to cut along the side of the blade, as shown, and observe how
much tooth projects beyond the material.
฀฀฀฀฀
The full range of the
N
I
H
O
FIG. 6
bevel adjustment is from
0˚ to 53˚. Detents are
located at 22.5˚ and 45˚.
The angle quadrant is
graduated in increments
of 1˚. On the front of the
saw is a bevel angle
adjustment mechanism
8

which consists of a calibrated angle quadrant (I) and a bevel
adjustment lever (H).The angle quadrant allows for coarse adjustment
(N) or fine adjustment (O) to achieve better accuracy in cutting.
TO SET THE SAW FOR A BEVEL CUT
1. Lift the bevel adjustment lever (H) and tilt foot plate to the desired
angle by aligning the pointer with the desired angle mark.
2. Push the bevel adjustment lever down and tighten securely to
lock the angle.
฀฀฀฀฀฀
IF ADDITIONAL ADJUSTMENT IS NEEDED
1. Adjust the saw to 0˚ bevel. FIG. 7
2. Retract blade guard. Place the saw on
blade side.
3. Lift bevel adjustment lever. Place a square
against the blade and foot plate to adjust
the 90˚ setting.
4. Move the adjustment screw, located on the bottom of the foot
plate (Fig. 7), so that the foot plate will stop at the proper angle.
5. Confirm the accuracy of the setting by checking the squareness
of an actual cut on a scrap piece of material.
฀฀฀
The front of the saw foot plate (D) has a 0˚ kerf indicator (F) and a
45˚ kerf indicator (G) for vertical and bevel cutting.The kerf indicators
enable you to guide the saw along the cutting lines penciled on the
workpiece.
The indicator aligns with the left (outer) side of the saw blade. The
moving blade making the slot or “kerf” cut falls to the right of the
indicator. Position the saw along the penciled cutting line so that the
kerf falls into the waste or surplus material. Marking indicators on
the front of the foot plate are at 1/2" (13 mm) intervals for additional
cutting guides.
P
FIG. 8
G
FD
Kerf indicators (P) are also located on the inside of the foot plate to
keep the saw square when cutting.
฀
WARNING: To reduce the risk of serious personal injury,
turn tool off and disconnect tool from power source before
making any adjustments or removing/installing attachments or
accessories.
IMPORTANT: Always make sure the depth adjustment locking lever
is in the down position before operating saw.
฀฀฀
WARNING:To reduce the risk of serious personal injury, hold
saw with both hands when starting the saw to avoid kickback.
Press the trigger switch (A) to turn the tool on. Release the trigger
switch to turn the tool off.
NOTE: This tool has no provision to lock the trigger in the on position
and should never be locked on by any other means.
฀฀฀฀
IMPORTANT: Most replacement blades come with a round arbor
center opening which must be knocked out so a diamond-shaped