DFSK K 2019 Series User manual

2019 DFSK Extended Cab Truck
- Service Manual -

IDENTIFICATION OF THE VEHICLE
-2 -
Contents
Ⅰ. Identification of the vehicle
1. Identification of Number
2. VIN
3. Serial Number of the Engine
Ⅱ. Main Technical Parameter
A. Parameter of Mini Bus
1. Engine Parameters
2. General Function Index
3. Fuel consumption
4. Main Parameters

IDENTIFICATION OF THE VEHICLE
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5. Main weight Parameters
6. Wheel Alignment Parameters
7. Tyre Air Pressure
8. Capacity Parameters
9. A/C System Parameters
B. Parameter of Mini Truck
1. Engine Parameters
2. General Function Index
3. Fuel consumption
4. Main Parameters
5. Main weight Parameters
6. Wheel Alignment Parameters

IDENTIFICATION OF THE VEHICLE
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7. Tyre Air Pressure
8. Capacity Parameters
Ⅲ.Vehi c le D e vice s & Me c hani c s Op e rati o n
1. Door
2. Key
3. Front door window
4. Front door
5. Rear door window
6. Seat
7. Safety Belt
8. Dashboard
9. Fire switch

IDENTIFICATION OF THE VEHICLE
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10. Lighting, turning and high/low beam control pole
11. Wiper and cleaner control lever
12. Rear wind window wiper and cleaner switch
13. Horn
14. Emergency light switch
15. Fog light switch
16. Heating system
17. Control Board of heating system
18. Assembled meter
19. Cigar lighter
20. Cigarette ash box
21. Stereo radio

IDENTIFICATION OF THE VEHICLE
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22. Tool box
23. Inner light & interior rear view mirror
24. Interior top lamp
25. Outside rear view mirror
26. Sun shading board
27. Safe handgrip
28. Tool kit
29. Brake rod by hand
30. Pedal
31. Shift handlebar
32. Front store house cover
Ⅳ. Operation of the Vehicle

IDENTIFICATION OF THE VEHICLE
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1. Running-in
2. Start of the engine
3. Safety driving
4. Brake
5. Economy driving & environmental adaptability
Ⅴ. Guide for Vehicle Operation
1. Fuel
2. Generator strap
3. Compressor belt
4. Engine oil
5. Engine belt
6. Coolant Trademark

IDENTIFICATION OF THE VEHICLE
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7. Thermostat
8. Transmission oil
9. Gasoline filter & oil supply tube & oil return tube
10. Air cleaner
11. Spark plug
12. Oil sprayer
13. Throttle valve block
14. Three-way converter
15. Electric fuel pump
16. Steering operation
17. Clutch pedal
18. ABS

IDENTIFICATION OF THE VEHICLE
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19. Brake system
20. Tyre
21. Battery
22. Fuse
23. Air window cleaning liquid
24. Replacement of Bulb
25. ECU
26. Ignition timing
27. Usage of Jack
28. Extinguisher
29. Triangle warning plate
30. Operating controller

IDENTIFICATION OF THE VEHICLE
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31. Turning over and side
Ⅵ . Check & Maintenance Service
1. Daily inspection
2. Regular check and maintenance
3. Regular maintenance period and items
4. Signs for maintenance
5. Maintenance
Ⅶ. Analyzing & Eliminating the Malfunction
1. Malfunction of engine system
2. Clutch Problems
3. Malfunction of transmission
4. Malfunction of differential gear

IDENTIFICATION OF THE VEHICLE
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5. Malfunction of steering system, wheel and tyre system
6. Warm braw system failure
7. A/C system failure
8. Brake system failure
9. ABS system failure
10. Power system failure
11. Var i et y of lamps, light system failure, headlight failure
Ⅷ . Disposition of Emergency
1. Starting system not work
2. Instruction of storage battery
3. Overheating of engine
4. Traction of vehicle

IDENTIFICATION OF THE VEHICLE
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Ⅸ. Maintenance of the Vehicle
1. Cleanness of the vehicle inside vinyl plastics
2. Cleanup & Wax of the Vehicle’s Outer Part
.......................................................................

IDENTIFICATION OF THE VEHICLE
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I.Identification of the Vehicle

DENTIFICATION OF THE VEHICLE
2
1. Identification of Number
EQ 6 36 0 □□
A B C D E
A : Self-Stipulate Code
B： Vehicle Catagory Number
C： Main Parameter Code
D： Serial Number of the Product
E： Self-Stipulate Code
2) The VIN should be marked on the side
of the frame beam which is under the seat
that beside the driver’s, and above the
Meter Board and on the nameplate.
2. VIN
There are two VINs, one is on the
aluminum plate which is on the right
front side of the Meter, and the other is
on the body which is under the front row
right side seat.
On the Meter Board
3. Serial Number of the Engine
The serial number of the Engine
should be marked on the convexity of the
rear lower part of the right cylinder.
On the instrument

DENTIFICATION OF THE VEHICLE
3
Ⅱ. Main Technical Parameter

DENTIFICATION OF THE VEHICLE
4
A. Parameter of Mini Bus
1
．
Engine Parameters
Refer to the engine specification along with the vehicle
2. Common performance parameter
Items
Unit
DFSK MINI BUS/SPECIAL BUS
EQ636×
××series
EQ638×
××series
EQ640×
××series
EQ641×
××series
EQ639×
××series
EQ502×
××series
Max Speed
Km/h
100，110，115，120，
125
102，105，
125
100，105，120
110，125
Max Climbing
Capacity
%
≥30
（50km/h）Brake
Distance(full load)
m
≤20
Min Turning
Diameters(m)
m
≤9
≤9.8
≤10.8
≤9.8
≤10
≤9.8

Main Technical Parameter of the Complete Vehicle
5
3. Fuel Consumption
Items
Unit
DFSK MINI BUS AND SPECIALLY SELECTED ENGINE
EQ465i2-30/EQ465i-21/AF10-06/EQ466i-30
EQ474i/EQ474i-30
BG13-20
Fuel Consumption
(under limited
condition)
L/100
km
≤6.2
≤6.5
Note：As to the different practical condition, the real fuel consumption will be a little higher than the value
above
4. Main demension
Items
Unit
DFSK MINI BUS/SPECIAL BUS
EQ636××
×series
EQ638××
×series
EQ640×
××
series
EQ641×
××
series
EQ639××
×series
EQ502×
××
series
Total Length
mm
3640
3795
4040
4070
3905
3795
Total Wide
mm
1560
1635
1560
Total Height
（Empty load）
mm
1925
2105
1950
2070，
2160
Wheel Base
mm
2360
2515
2760
2515

Main Technical Parameter of the Complete Vehicle
6
FR. Tread
mm
1310
1410
1310
RR. Tread
mm
1310
1410
1310
FR Suspension
mm
555
570
555
RR. Suspension
mm
725
1000
820
725
5. Main Weight Parameters
Items
Unit
DFSK MINI BUS/SPECIAL BUS
EQ636
×××
series
EQ638×××series
EQ640
×××
series
EQ641×××
series
EQ639
×××
series
EQ502×××
series
Curb
Weight
kg
985,970
1000,1010,1015,1030
1050
1130,1145,1120
1100
1000,1015,1020，
1030
Total
Weight
kg
1565
1400，1595，1610
1605，
1800
1710
1980
1400，1415，1595，
1610
Seating
Capacity
(Include
Driver)
人
2-8
5-8
5-11
2-8
5-7
2
6. Wheel Alignment Parameters
Items
Unit
DFSK MINI BUS/SPECIAL BUS
EQ636××
×series
EQ638××
×series
EQ640××
×series
EQ641××
×series
EQ639××
×series
EQ502×
××

Main Technical Parameter of the Complete Vehicle
7
series
Toe-in
mm
0～5
Tire camber
angle
( °)
1°30’
42′±
30′
1°30’
Master pin
inclination angle
8°
9°28′±
30′
8°
Master pin caster
angle
2°30’
2°50′±
30′
2°30’
7. Tyre Air Pressure
Item
Unit
DFSK MINI BUS MODELS
EQ636×
××
Series
EQ638×
××
Series
EQ640×
××
Series
EQ641×
××
Series
EQ639×××
Series
EQ502×××Series
Front
tire
Zero
load
kPa
200（165/70R14，155R13LT）
200
（175/80R14）
200（165/70R14，
155R13LT）
Full
load
kPa
240（165/70R14，155R13LT）
200
（175/80R14）
240（165/70R14，
155R13LT）
Rear
tire
Zero
load
kPa
240（165/70R14，155R13LT）
220
（175/80R14）
240（165/70R14，
155R13LT）
Full
load
kPa
280(165/70R14)，300（155R13LT）
250
（175/80R14）
280(165/70R14)，300
（155R13LT）

Main Technical Parameter of the Complete Vehicle
8
8. Volume Parameters
Item
Unit
DFSK MINI BUS AND SPECIALLY SELECTED ENGINE
EQ465i-21/EQ465i2-30
EQ466i-30
AF10-06
EQ474i/EQ474i-30
BG13-20
Cool system of engine
L
4.8
5.3
Lubrication system of engine
L
3
3.2
4.2
4.2～4.5
Fuel tank
L
40，50（Only for EQ6390PF Series）
Lubrication oil of transmission box
L
1.2
1.3
1.3
1.3～1.5
Lubrication oil of rear axle
L
1.2
Braking oil
L
0.6
9.A/C System Parameters
Items
Unit
DFSK MINI BUS/ SPECIAL BUS
EQ636
××
×
Series
EQ638
××
×
Series
EQ640
××
×
Series
EQ641×××
Series
EQ639
××
×
Series
EQ502
××
×
Series
Cooling Ability
W
4250
2870
4250
Cooling Wind Speed
M3/h
400
300
400