Dialight L865 Medium Intensity Instruction manual

Document: 9100-127-2968-99
Revision C
Release Date: 11/27/19
1501 Route 34 South, Farmingdale, NJ 07727
Tel: [phone] Fax: [phone] www.dialight.com
Page 1of 43
DO NOT let any supply cords touch hot
surfaces higher than cord ratings.
DO NOT mount near gas or electric heaters
Equipment should be mounted in locations
and at heights where it will not be subjected to
tampering by unauthorized personnel.
The use of accessory equipment not
recommended by the manufacturer may cause
unsafe conditions.
DO NOT use this equipment for other than
intended use.
DO NOT look into the Infrared (IR) LEDs.
These five IR LEDs on top of the unit (if
applicable) will not appear to be ON, but can
be verified using most digital cameras.
Pictures are required for
commissioning the install. Failure to
provide could VOID all warranties
SAVE THESE INSTRUCTIONS!!
The operation and maintenance must be carried
out by authorized personnel.
Repairs and Installation must only be carried
out by a qualified electrician.
Only genuine Dialight replacement parts must
be used when unforeseen repairs are required.
Observe the national safety rules and
regulations during installation!
Earth Grounding is required throughout the
install process. Failure to do so could void all
warranties!
No alterations should be done without the
agreement from Dialight Corp. Alterations other
than written in this manual will void all
warranties.
Instructions must be kept with the system installed
MediumIntensityQuickStartManual
READ AND FOLLOW ALL SAFETY INSTRUCTIONS

Document: 9100-127-2968-99
Revision C
Release Date: 11/27/19
1501 Route 34 South, Farmingdale, NJ 07727
Tel: [phone] Fax: [phone] www.dialight.com
Page 2of 43
Included in this manual:
System overview
Installation Tips and
requirements
Environmental Specifications
System Descriptions
RS485 Communication
Connections
Installing the RS485 to additional
power supplies
Controller layouts
Navigating the LCD Display
oLCD startup display
screens
oSetup Screens
(Configuration)
oMain Menu Screens
oManual Lighting inspection
test
Controller Status LED’s
Dry contact connections
Controller electrical
Parameters
Resetting, ext. sync option,
and serial numbers
Replacement part numbers
Display Events and Alarm
Descriptions
Alarm list and possible causes
Calibration of SideLights
Connection of the Photocell
Connection of the GPS Antenna
Event and Alarm Views and
Meanings
Introduction
This manual is for orientation and a quick guide to the installation process of the
controller, configuration and definitions of the Dual Strobe system or Dual Strobe +
Infrared (IR) system. There will be steps that are not detailed and the full installation
manual MUST be used for more in depth installation instructions.
Refer to the installation manual for the following information
Installing the Controller and the pre drilled holes
Dimensions of the Controller
Securing the cables to the structure
Connection of either AC or DC input voltages
Connection of the Sidelights and calibration
Photocell connections
Flash head connections for both the 4 conductor and the 8 conductor versions
Proper bonding of the Strobe cable
Mounting the Flash head

Document: 9100-127-2968-99
Revision C
Release Date: 11/27/19
1501 Route 34 South, Farmingdale, NJ 07727
Tel: [phone] Fax: [phone] www.dialight.com
Page 3of 43
System Overview

Document: 9100-127-2968-99
Revision C
Release Date: 11/27/19
1501 Route 34 South, Farmingdale, NJ 07727
Tel: [phone] Fax: [phone] www.dialight.com
Page 4of 43
Installation Tips and requirements
For the Mains cable, it is recommended that the electrician or installer calculate the wire
requirements based on the amount of Flash heads being installed. It is recommended
that no installation utilizes less than 16AWG wire with at least a 90ºC temperature
rating. See electrical parameters. Local Electric codes and wiring MUST followed.
For RS485 cabling, 3 cores of 18AWG, drain wire plus a shield and braid for adequate
grounding and signals are required. RS485 is only required for E1+1 and larger
structures where multiple Strobes are required.
Cable between the Flash head and the controller must be a minimum of 14AWG and 4
conductors with foil and braid (Supplied if a Kit P/N is ordered). Maximum distance
between the controller and the Flash head is 630feet.
NOTE: Failure to do any of the above could void all factory warranties. If in doubt
please contact your sales agent or representative or Dialight Tech support.
During installing on the tower proper grounding techniques should be utilized.
The system has built in Lightning and RF immunity at each section, but for it to
be effective proper ground connection techniques must be used. For more
details, contact your local sales rep.
USE PROPER METHODS OF LIFTINGAND CARRYINGTO PROTECT AGAINST INJURY.
FOLLOWTHE RECOMMENDATIONS BELOWTO ENSURE ENCLOSURESARE HANDLED
IN A SAFEMANNER:
BASED ON FACILITY SAFETY REQUIREMENTS DETERMINE IF THE
ENCLOSURE REQUIRES TEAM LIFTING
BEND AT THE KNEES AND MAKE SURE YOUR BACK IS STRAIGHT BEFORE
LIFTING
LIFT WITH YOUR LEGS AND NOT YOUR BACK
KEEP THE ENCLOSURE CLOSE TO YOUR BODYWHILE CARRYING
KEEP YOUR BACK STRAIGHT WHEN LOWERING
EnvironmentalSpecifications
Operating Temperature Range: -40°C to +55°C
IP66, Suitable for outdoor use
Pollution degree: P1
Equipment is intended to be installed at an altitude of 2000m or less

Document: 9100-127-2968-99
Revision C
Release Date: 11/27/19
1501 Route 34 South, Farmingdale, NJ 07727
Tel: [phone] Fax: [phone] www.dialight.com
Page 5of 43
System Descriptions that are covered in the manual
D1RWCTR409
Gen5 dual red/white controller with AC input ,
48volt sidelights and 4 conductor flash head
cable required
D1RWCTR449
Gen5 dual red/white controller with 48VDC
input , 48volt sidelights and 4 conductor flash
head cable required
D1CWCTR409
Gen5 dual red/white + Infrared (IR) controller
with AC input , 48volt sidelights and 4
conductor flash head cable required
D1CWCTR409
Gen5 dual red/white + Infrared (IR) controller
with 48VDC input , 48volt sidelights and 8
conductor flash head cable required
D1RWCTR409GPS
Gen5 dual red/white + Infrared (IR) controller
with 48VDC input , 48volt sidelights and 8
conductor flash head cable required
D1RWFH409
Gen5 dual red/white 4 conductor Flash Head
D1CWFH409
Gen5 dual red/white + Infrared (IR) 4
conductor FlashHead
Connection of AC Mains Power
The Enclosure is supplied with 6 predrilled holes to accommodate the Main cord, the
RS485 communication cable, Photocell’s input, GPS antenna cable, the SideMarker
lights and relay outputs.
NOTE: Certain holes may not be required for all installation types thus all unused holes
must remain sealed with supplied blanking plugs and properly tightened to avoid water
or moisture entering the enclosure.
If additional holes are required then they can be located in any convenient location for
the user and installer. If installed outdoors water ingress must be considered.
NOTE: If there is existing AC and RS485 communication (when required) in the vicinity
of the Base Controller installation then these cables can be used if they meet the
requirements in this guide.
NOTE: Multiple grounding points are provided in the enclosure for protective and
functional Earth/Ground connections.
RS485 Communication Connections
NOTE: The below is common between all the controllers covered in the manual.

Document: 9100-127-2968-99
Revision C
Release Date: 11/27/19
1501 Route 34 South, Farmingdale, NJ 07727
Tel: [phone] Fax: [phone] www.dialight.com
Page 6of 43
The connection of the RS485 cable is vitally important to the operation of the system.
This connection provides all the events and alarms to the Master controller that is being
used with the installation.
Factory connected wiring color code:
Boards are Labeled Description Color Code
Label “A”
Communications “A”
Grey
Common
Common for RS485
Yellow
Label “B”
Communications “B”
Blue
Option 1: RS485 consisting of 3 conductors, a drain wire and foil shield and braid.
Install Cable Connected to Description Color Code
Conductor 1
Label “A”
Communications “A”
Grey
Conductor 2
Common
Common for RS485
Yellow
Conductor 3
Label “B”
Communications “B”
Blue
Drain wire
Ground stud
Ground
Bare wire
Foil Shield and
Braid
Clamping terminal
Ground
Connected when
cable enters the
enclosure and must
be secured to the
plate
Option 2: RS485 consisting of 2 Conductors, a drain wire and either a shield or
braid is used.
Install Cable Connected to Description Color Code
Conductor 1
Label “A”
Communications “A”
Red
Drain Wire
Common
Common for RS485
Bare Wire
Conductor 2
Label “B”
Communications “B”
Black
Shield or Braid
Clamping Terminal
Ground
Connected when
cable enters the
enclosure and must
be connected to
plate
WARNING: For Color Codes not shown the installer must take note of the colors used
for these connections since it is required that all A, Common and B terminals be
connected the same throughout the system.
Installing the RS485 to additional power supplies
NOTE: For an E1 system there is no externally connected RS485.

Document: 9100-127-2968-99
Revision C
Release Date: 11/27/19
1501 Route 34 South, Farmingdale, NJ 07727
Tel: [phone] Fax: [phone] www.dialight.com
Page 7of 43
NOTE: For structures lager than the above additional external communications need to
be added between the RS485 surge board and the translator boards ineach of the
additional power supplies.
NOTE: For systems larger than E2 daisy chaining between the translator boards is
required.
NOTE: Translator boards are located in power supply enclosures
NOTE: The controller translator board is to be set to zero.
E1+1,D1+1and A1+1
systems
RS485
Junction
Board
Translator
Board#1
Located in
power
supplies
E2,D2 and A2
systems
Translator
Board#1
Translator
Board#2
RS485
Junction
Board
RS485
Located in
Controller

Document: 9100-127-2968-99
Revision C
Release Date: 11/27/19
1501 Route 34 South, Farmingdale, NJ 07727
Tel: [phone] Fax: [phone] www.dialight.com
Page 8of 43
Connection of the Marker Lights (L810’s) to the Side Light Monitoring Board
WARNING: DC Voltage L810’s are to be used for connecting to this system!
NOTE: Dialight Part number is RTO-1R18-001
LED Status Indicators on the Monitor Board
LED Label
Color
Status
PHOTO_FAULT
RED
ON = Photo cell is not connected orin fault
OFF = Photo cell is connected and working
W. DOG (Watchdog)
GREEN
BLINKING= Microcontroller is working
OFF = Microcontroller in fault
PWR_ON
GREEN
ON = Board is powered
OFF = Board is not powered or in fault
ISO_5V
GREEN
ON = 5 Volt DC rail is working
OFF = 5 Volt DC rail is in fault
5V
GREEN
ON = 5 Volt DC rail is working
OFF = 5 Volt DC rail is in fault
12V
GREEN
ON = 12 Volt DC rail is working
OFF = 12 Volt DC rail is in fault
TX (Transmit)
GREEN
BLINKING = Monitor Board is transmitting data
OFF = NOT transmitting data (Fault)
RX (Receive)
GREEN
BLINKING = Monitor Board is receiving data
OFF = NOT receiving data (Fault)
TX_EN (Transmit Enable)
GREEN
BLINKING= Monitor Board acknowledgetransmit
OFF = NO acknowledge of transmit (Fault)
OK# (RTO Output #)
GREEN
ON = RTOs are present and working
OFF = RTOs not present
FAULT# (RTO Output #)
RED
ON = RTOs are in fault (low current)
OFF = RTOs are working or not present
CAL# (Calibrate RTO Output #)
AMBER
ON = RTOs are ready to calibrate
OFF = RTOs are working, not present, or in fault

Document: 9100-127-2968-99
Revision C
Release Date: 11/27/19
1501 Route 34 South, Farmingdale, NJ 07727
Tel: [phone] Fax: [phone] www.dialight.com
Page 9of 43
LED LOCATIONS
Calibration Steps for L810 Side Lights
Follow these steps to calibrate the Marker Light Monitor Boards located in the
Main Controller. These steps will allow the system to properly identify, power,
and monitor the RTO L810 side markers.
STEP 1 –CLEAR the Marker Light Monitor Board by holding down
buttons SW1-4 at same time.
STEP 2 –FAULT LEDs #1-4 will light up red.
STEP 3 –Press “RESET” button (SW7).
STEP 4 –Each output will auto configure within 15 seconds.
STEP 5 –Verify Each output is correct:
Green “OK” LED will illuminate green if RTO output is present.
“OK”, “FAULT”, and “CAL” LEDs will be off if RTO output is NOT present
WARNING: If calibration is NOT completed then the system will not log events or
Alarms for faulty Side lights.
NOTE: If calibration of the side lights is not performed the default is that the side lights
will turn ON at night but no events or alarms will be logged

Document: 9100-127-2968-99
Revision C
Release Date: 11/27/19
1501 Route 34 South, Farmingdale, NJ 07727
Tel: [phone] Fax: [phone] www.dialight.com
Page 10 of 43
MARKER LIGHT MONITOR BOARD SHOWING BUTTONS AND SWITCH FOR
CONFIGURATION AND CALIBRATION