Diamond Products F1500 User manual

IMPORTANT: READ OPERATOR'S MANUAL CAREFULLY
Please fill out & return your warranty card!
OPERATOR'S MANUAL
ICON F1500 HIGH-SPEED BURNISHER
Diamond Products
www.diamondproductsus.com
Printed in the U.S.A.
DP80350

Warranty Information
Welcome…and congratulations on the purchase of yourDiamond Products US product. This instruction manual
is a guide for operating and servicing your unit. Read this manual completely before operating this unit.
Proper operation and service are essential to the efficient functioning of this unit. When maintained correctly,
this unit will have a long, trouble-free life. Any questions pertaining to operating or servicing this unit should be
directed to your nearest dealer.
Information in this document is subject to change without notice and does not represent a commitment on the
part of Diamond Products US.
Model:
Date of Purchase:
Serial Number:
Dealer:
Address:
Phone Number:
Sales Representative:
Warranty Information
Thank you for purchasing a Diamond Products US product. Warranty registration is quick and easy.
Your registration will allow us to serve you better over the lifetime of the product.
To register your product, email your warranty card information to:
[email protected]
-2-
Operator's Manual
Diamond Products

SSAFETY PRECAUTIONS
!!! This machine must be grounded!
Grounding provides the path of least
resistance for electrical current. To reduce
the risk of electrical shock should the
machine malfunction, the machine has a
special grounding plug. Do not remove the
ground pin under any circumstances!
This machine is intended for commercial
use. It is constructed for use in an indoor
environment and is not intended for any
other use. Use only recommended
accessories.
All operators shall read, understand and
exercise the following safety precautions:
1) Do not operate machine:
- Unless trained and authorized.
- Unless you have read and understand
operators manual.
- In flammable or explosive areas.
- With damaged cord or plug.
- If not in proper operating condition.
- In outdoor areas.
- In standing water.
- With the use of extension cords.
2) Before operating machine:
- Make sure all safety devices are in
place and operate properly.
3) When using machine:
- Only use approved burnishing pads.
- Do not run machine over cord.
- Do not pull machine by cord or plug.
- Do not pull cord around sharp
edges or corners.
- Ensure the dust collection bag is in
place and is tightly sealed to the
machine.
- Turn power switch to “off “ prior to
unplugging machine.
- Do not unplug by pulling on the cord.
- Do not stretch cord.
- Do not handle plug with wet hands.
- Keep cord away from heated
surfaces.
- Do not pick up burning or smoking
debris such as cigarettes, matches
or hot ashes.
- Report machine damage or faulty
operation immediately.
4) Before leaving or servicing machine:
- Turn off machine.
- Unplug cord from outlet.
5) When servicing machine:
- Unplug cord from outlet.
- Use manufacturer supplied or
approved replacement parts.
To avoid electrical shock, please
replace the power cord
immediately if any damage is being
detected. The replacement must be
performed only by an authorized
person .
-3-
Operator's Manual
Diamond Products

Operation of9S_^6!% 6\__bMachines
* READ OPERATORS MANUAL
THOROUGHLY PRIOR TO OPERATING OR
SERVICING THIS MACHINE.
GENERAL USE
1. Remove any obstructions or other
obstacles in the area which is to be
cleaned.
2. Place the handle in the upright position
and tilt machine back until handle rests
on the floor
* Be sure the machine is not plugged into
an outlet
3. Attach the pad to the machine by first
unscrewing the male end of the “big
mouth” from the flexible pad driver.
Place the approved pad on the pad
driver, place the male end of the “big
mouth” into the center hole of the pad,
and tighten the “big mouth” firmly to
the pad driver.
4. Place machine back into its upright
position.
5. Plug power cord into a grounded outlet.
*Never use an extension cord in
conjunction with the standard power cord.
6. The handle height may be adjusted by
lifting up the compression handle which
is located on the right side of the
handle tube about 1 foot above floor
level. Release the compression handle
and adjust handle to safe operating
height, then push back down on the
compression handle to lock the handle
in operating position.
7. To start the machine, press the red
safety button on the top of the upper
switch housing, and then squeeze
either of the operating triggers. (the
safety button must be depressed prior
to squeezing the operating triggers.)
8. When the machine is in operation, both
hands should be placed on the switch
housing (upper handle).
9. To stop the machine at any time, simply
release the operating trigger(s) and the
machine will stop automatically.
MAINTENANCE
To keep the machine performing well for
many years, please follow the following
maintenance procedures.
* Always confirm that the machine is
unplugged prior to performing any
maintenance or repairs.
1. Unplug machine as soon as you are
done using it.
2. Clean the outside of the machine with a
mild cleaner.
3. Check power cord for any damage. If
damage is detected, replace power
cord immediately.
4. Lubricate wheels with a water resistant
lubricant once a month.
5. Check machine for loose or missing
nuts and bolts, and replace as
necessary.
6. If the machine is used in a dusty
environment, you may remove the
motor cover and blow the motor clean
with compressed air. This will ensure
proper ventilation, and allow the motor
to run cooler.
STORAGE
1. Unplug machine from power source and
wrap cord on handle.
2. Tilt machine so the pad is not touching
the floor.
3. Store machine in upright position and in
a dry area.
-4-
Operator's Manual
Diamond Products

HandleRelease Assembly Instructions
2)
1) Make sure actual cord wrap faces to the left of the machine
when you are standing behind it.
Assemble hardware in the following order spacer, left handle
bracket, nylock nut. (do not over tighten nylock
.
Only
tighten it enough to hold handle in place when compression
lever is in down position)
Push the two handle brackets backw-
ard so they lean against the rear wheel.
2)
1) Remove nut and spacer from handle
bracket assembly.
STEP 1
STEP 3
Place handle assembly into
handle clamp blocks
1) Remove handle clamp
Re-attach the blocks to the
base with5mm hex head
3)
2)
hex headblocks with 5mm
STEP 2
1) Connect power cords together.
STEP 4
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Operator's Manual
Diamond Products

HANDLE GROUP
-6-
Operator's Manual
Diamond Products

VF300142
7 VF30011BD CLAMP BLOCK, HANDLE 2
20x2.5 2
1
13 VF30016 HANDLE RELEASE 1
12 VF30017 SCREW PIN, HANDLE RELEASE 1
11 VF30018 WASHER, PLAIN,HANDLE RELEASE 2
10 VF300152 BOLT, HANDLE RELEASE 1
9 VF45125 CORD, HANDLE, 14/3C 1
8 VF50120A GROMMET 1
6 VF14053 HEX SOCKET SCREW, M6x25 4
5 VF13504 NUT, M10, NYLON INSERT 1
4 VF13517 WASHER, PLAIN,
3
2 VF13493 SCREW, M6x10, HEX SOCKET 1
1 AS321207A TUBE HANDLE 1
40 GV40226B LABEL 1
28 VF52024CP SERIAL TAG 1
23 VF45119-K CORD, POWER SUPPLY 1
21 VF13650 SCREW, M4x12 2
19 VF48310 HANDLE GRIP 2

HANDLE GROUP PARTS LIST
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¶10x¶
17
18 GV40238H COVER, LEVER, SOLUTION 1
20 AS22005S LEVER, LEFT, SWITCH 1
22 VF48309 CLAMP BLOCK 1
24 AS22009 STRAIN RELIEF, CORD, POWER SUPPLY 1
25 GT13009 SCREW, M5x30 5
26 AS312209 REAR COVER, HANDLE 1
27 GT13008 SCREW, M5x20 2
29 VF40994 READ MANUAL LABEL 1
30 GV40218 SPRING, SAFETY BUTTON 1
31 GV40209 SAFETY BOTTON 1
32 AS312203 COVER, LEVELING HANDLE 1
33 VF99010C CIRCUIT
BREAKER, 17AMPS 1
34 VF45124A JUMP WIRE 1
35 VF44203 SWITCH ASSY 1
36 VF13511 WASHER, LOCK, INTERNAL TOOTH 2
37 VF14212 SCREW, M3x25 2
38 AS22004S LEVER, RIGHT, SWITCH 1
39 AS312208 FRONT COVER, HANDLE 1
16 VF13604 EXTERNAL TOOTH WASHER, ¶5 4
14 VF14222 SCREW, M5x12 4
BUTTON
15 VF13570
VF40169
1
1
CORD WRAP BLOCK
PIN
CONNECTION PLATE
-7-
Operator's Manual
Diamond Products

BASE GROUP
-8-
Operator's Manual
Diamond Products

7 VF53112 BRACKET, LEFT 1

BASE GROUP PARTS LIST


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1 ZD41000G MOTOR,120V 1
2 VF99926-2 CARBON BRUSH 1
3 VF44204 RECTIFIER 1
4 VF53110 LABEL 1
5 VF41079TP LABEL, LOGO 1
6 ZD40205 KEY, MOTOR 1
8 VF13514 WASHER, PLAIN, ¶8x¶16 2
9 VF53107 HEX SCREW, BRACKET 2
10 VF52011A AXLE, TRANSPORT 1
11 VF13520 RETAINING RING, EXTERNAL, ¶12 2
12 VF50119 WAVING WASHER, ¶12 2
13 VF48202 WHEEL, 5" 2
14 VF13666 WASHER, PLAIN, ¶12 2
15 VF44012 SCREW, M5 x 12.7 2
16 GV40235 CLAMP BLOCK, AXLE 2
17 VV13621 SELF-TAPPING SCREW, ST5x20 8
18 VF52010R FRONT AXLE 1
19 VF47038 CLAMP BLOCK, AXLE 2
20 VA13474 SCREW, M5x16 2
21 VF13474A WASHER, PLAIN, ¶5x¶16 2
22 VF13517 WASHER, PLAIN, ¶8 12
23 VF13518 WASHER, LOCK, ¶8 8
24 VF13497 SCREW, 3/8"-16 4
25 VF14009 HEX SCREW, M10x65 1
26 VF14005 NUT,
M10 1
27 VF52008 SPACER 1
28 VF52009G DRIVING PULLEY 1
29 VF52021 WASHER, PLAIN,¶8x¶30x5 2
30 VF13519 WASHER, LOCK, ¶8 2
31 VF14008 SCREW, 5/16"-18, HEX 1
32 VF99003A BIG
MOUTH 1
33 VA13484 ST4x12, PH 3
34 GT13018 SCREW, M8x30, HEX 1
35 VF99024D PAD HOLDER 1
36 VF14079B VEE BELT 1
37 VF52004A DRIVEN PULLEY 1
38 VF14075 BEARING, 6004 2RS 2
-9-
Operator's Manual
Diamond Products

53 VF531131 BRACKET, RIGHT 1
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39 VF52006 SPACER, BEARING 1
40 VF14003 RETAINING RING, INTERNAL, ¶42 2
41 VF52001 KEY, DRIVEN SHAFT 1
42VF52005DRIVEN
SHAFT 1
43 VF14007 HEX
SCREW, M10x32 4
44VF52007MOUNTING PLATE, DRIVEN SHAFT 1
45 AS321203 BUMPER, FRAME 1
46 AS321201CP FRAME 1
47 VF14059 CAP NUT, M10 4
48 VF14004 RETAINING RING, EXTERNAL, ¶19 2
49 VF50123 WASHER, ¶19 2
50 VF47027 WAVING WASHER, ¶19 2
51VF47055NWHEEL, 160MM 2
52 VA96851 CAP, FRONT AXLE 2
-10-
Operator's Manual
Diamond Products

Power
Cord
Supply
STO 14/3C Handle
Cord
Motor
Cord
Switch Housing
Switch
Black
Green
White
Wiring Diagram
Circuit
Breaker
Motor
-11-
Operator's Manual
Diamond Products