Diamond OZONE/112MC Operating instructions

10/2021
Mod: OZONE/112MC
Production code: 61051122

OPERATING AND MAINTENANCE MANUAL
English

2
FOREWORD
This manual provides the Customer with information on the machine and the applicable
regulations, as well as the user and maintenance instructions required to use the machine
optimally and keep it in good working order.
This manual must be made available to all the device’s users and maintenance
technicians.
CONTENTS
CH. 1 - INFORMATION ON THE DEVICE 4
1.1 -
General precautions
1.2 - Safety devices installed on the device
1.3 - Description
1.3.1 - General description
1.3.2 - Construction features
1.4 - Intended use
1.5 - Improper use
1.6 - Technical data
1.7 - Composition of the generator
CH. 2 - TECHNICAL DATA 7
2.1 - Overall dimensions, weight, specifications
CH. 3 - RECEIVING THE DEVICE 8
3.1 -
Shipping
3.2 - Inspection of the packaging on delivery
3.3 - Disposal of packaging
CH. 4 - INSTALLATION 9
4.1 - Positioning
4.2 - Connection to the power supply
4.3 - Wiring diagram
4.3.1 - 220–240 V/50 Hz
CH. 5 - USING THE DEVICE 10
5.1 - Controls
5.2 - Operation
5.3 - Parameters for using the ozone generator
CH. 6 - CLEANING THE DEVICE 14
6.1 - General information
6.2 - Maintenance
CH. 7 - MAINTENANCE 14
7.1 - General information
7.2 - Power cable
7.3 - Fans
CH. 8 - DISMANTLING 14
8.1 -
Decommissioning
8.2 - Disposal
8.3 - WEEE (Waste Electrical and Electronic Equipment)
English

3
CH. 1 - INFORMATION ON THE DEVICE
1.1 - General precautions
- The ozone generator must be used only by trained staff, who must be entirely familiar
with the contents of this manual.
- New staff must be trained in advance on how to use the machine.
- Strictly avoid using the device when other people or animals are present; ventilate the
area thoroughly before allowing them to spend time in it again.
- When programming the device for use, concentrate on the job in hand.
- Periodically check the condition of the power cable; a damaged or worn power cable
poses a serious electrical hazard.
- If the device is or appears to be malfunctioning, do not use it and contact the Support
Centre immediately.
- Do not attempt to perform repairs yourself but always contact the Service Centre.
- The user is not authorised to tamper with the machine for any reason whatsoever.
Contact the Service Centre if you encounter any anomalies.
- Any attempt to dismantle, modify or tamper with any part of the machine by the user or
unauthorised personnel will immediately void the Declaration of Conformity, invalidate
the warranty and relieve the Manufacturer of any liability. The manufacturer is also
relieved of all liability for the consequences of:
improper use or tampering with the machine by inadequately trained personnel;
lack of or poor maintenance;
use of non-original spare parts not specifically designed for the model;
total or partial failure to follow the instructions given in this manual;
treatment of the device’s surfaces with unsuitable products.
1.2 - Safety devices installed on the device
The safety devices against electrical risks conform to EU Directive 2014/35 and the
60335/1 standard.
The ozone generator is therefore equipped with electrical safety devices both when
operating and when being cleaned or serviced.
Nonetheless, there are certain “RESIDUAL RISKS” that cannot be eliminated entirely;
they are referred to herein with the word “WARNING” and concern use, cleaning and
maintenance of the device when there is a risk of electrocution, fire and ozone (O3)
inhalation due to the presence of people or animals during use. The ozone (O3) generated
can also cause damage such as oxidation of the materials, objects and devices present in
the treated environments.
1.3 - Description
1.3.1 - General description
The ozone generator is designed and built by our company with the precise aim of
generating ozone from oxygen that is normally found in the air inside premises. It is built to
ensure that:
-all its parts are sturdy and stable;
- the circulation fan favours excellent air/ozone exchange.
If any accident occurs, the manufacturer shall not be held liable if the machine has been
modified, tampered with, deprived of its safety guards or used for purposes other than the
intended uses specified by the manufacturer.

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1.3.2 - Construction features
The ozone generator features:
- Made of AISI 304 stainless steel.
- Materials that guarantee excellent resistance to oxidation.
- An ABS handle for to facilitate transport operations.
- The internal generator consists of a single-piece unit which raises the voltage to about
2,400 V and generates ozone (O3) through ceramic plates, due to the corona effect
created by the powerful electric field.
1.4 - Intended use
The generators are designed to generate and introduce ozone (O3) into medium-sized
business settings (see tables on page 11).
It is a mere aid and cannot be used as a substitute for proper and thorough cleaning and
sanitisation of rooms, objects and surfaces.
1.5 - Improper use
The equipment must only be used for its intended purposes; in particular:
- It was not designed specifically for use in healthcare facilities and IS NOT A MEDICAL
DEVICE.
- Do not use it to sanitise water or liquids.
- Do not use the equipment as a machine for generating ozone intended for other
purposes.
- Do not use the device unless it has been properly positioned with all its guards in good
working order, to prevent the risk of serious personal injury.
- Do not access the components to avoid the risk of electrocution.
- Do not start up the equipment if it is clearly or presumably faulty.
- Before using the device, make sure that any potentially hazardous conditions have been
properly eliminated. If you notice anything unusual in its operation, shut down the device
and inform the Support Centre.
- Do not allow any unauthorised personnel to intervene on the device.
1.6 - Technical data
Giving precise details of the “Model” and “Serial No.” of the device will enable our Support
Service to provide you with a rapid and effective response.
We recommend specifying the device model and serial number whenever you contact the
Support Service.
This information appears on the rating plate shown in Fig. 1.
Fig. n°1
LEGEND
(A) = Product code and name
(B) = Power supply
(C) = Motor frequency
(D) = Amperage
(E) = Serial number
(F) = Barcode
(G) = Manifacturer
(H) = International Protection
(I) = Weight
(L) = Power
(M) = Origin
(A)
(B)
(C)
(D)
(E)
(H)
(I)
(L)
(F)
(G) (M)

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1.7 - Composition of the generator
Key
1 Telaio 4 Piedini
2 Aspirazione (IN) 5 Comandi
3 Emissione (O3OUT ) 6 Cavo di alimentazione
Fig. n°2
LE CARATTERISTICHE ELETTRICHE PER LE QUALI E’ PREDISPOSTA
L’APPARECCHIO SONO INDICATE IN UNA TARGHETTA APPLICATA SUL RETRO
DELLA STESSA; PRIMA DI ESEGUIRE L’ALLACCIAMENTO VEDERE PUNTO “
ALLACCIAMENTO ELETTRICO.”
5
6
2
IN
1
3
O3 OUT
4

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CH. 2 - TECHNICAL DATA
2.1 - Overall dimensions, weight, specifications
Fig. 3 - Dimensions and maximum overall dimensions
Fig. n°3
Model u.m. OZONE/112MC
Power watt 740
Power supply 220-240V / 50 Hz
Rated O3
production (*) g/h 112
Timer min. 60
Fan m3/h. 165x2
A x B mm 322x145
C x D mm 336x186
E mm 1806
F mm 176
Net weight kg 14.5
* the rated data refers to tests conducted in a room
with 100% oxygen. The actual production is therefore
proportional to the percentage of oxygen in the air,
which is generally around 20–22%.

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CH. 3 - RECEIVING THE DEVICE
3.1 - Shipping
The devices leave our warehouses carefully packed.
The packaging consists of:
- a sturdy external cardboard box [Ref. (A) Fig. 4] and cardboard and/or polystyrene or
polyurethane foam internal supports;
- the machine [Ref. (b) or Ref. (c) Fig. 4];
- this manual [Ref. (d) Fig. 4].
3.2 - Checks on delivery
When you receive the package containing the equipment, carefully check the packaging for
signs of damage during shipping.
If the packaging shows signs of mishandling, impacts or dropping, report the damage to the
shipping agent within three days of the date of delivery indicated on the documents and
draw up a detailed report on any damage to the machine.
3.3 - Disposal of the packaging
The packaging materials (cardboard box, plastic strap and polystyrene or polyurethane
foam) can be disposed of together with normal household waste, so their disposal does not
pose any particular difficulties.
If the machine is installed in a country where special regulations apply, dispose of the
material in accordance with the relevant provisions.
(c)
(b
Fig. n°4
(a)

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Fig. n°5
IN
O3 OUT
CH. 4 - INSTALLATION
4.1 - Positioning
Place the device on the ground away from walls, furniture, furnishings and, generally
speaking, away from anything that might hinder the correct flow of air entering the device
and of the ozone (O3) emitted by it (see Fig.2). Position the generator in such a way that
the emitted flow is directed towards the open space to be treated, and never towards walls,
objects or any obstacles lying in between (Fig. 5).
Fig. n°6
4.2 - Connection to the power supply
The device comes with a power cable having a cross-sectional size of 3x1.5 mm², a length
of 1.5 m and a Schuko plug. Connect the device to the 220–240 V, 50 Hz power supply,
while making sure that the system complies perfectly with the standards and includes a 0.03
A / 10 A residual-current circuit breaker.
Moreover, check that the information on the machine’s rating plate matches the
specifications shown on the delivery and shipping documents, and that both the master
switch and cable are easily accessible while the machine is in use.
4.3 - Wiring diagram
4.3.1 - 220–240 V / 50 Hz

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CH. 5 - USING THE DEVICE
5.1 - Controls
The controls are protected by a flap that prevents them from being touched by
unauthorised operators; use a suitable screwdriver to access them.
The smartphone can interface with the controls even when the flap is closed.
Main switch (Ref. 1 - Fig. 7): shift it to ON to power the appliance.
(Shift it to OFF to disconnect the power supply to the appliance, before handling it, or to
interrupt programmed operation without having to intervene on the weekly clock).
Finder programmer model 12.61.8.230 (Ref. 2 - Fig. 7):can be used for adjusting the
appliance for cyclical weekly programming.
To programme the clock on a weekly basis, refer to the enclosed instructions (from page
12).
The Finder programmer model 12.61.8.230 is also equipped with a handy app-based
programming system for Android and iOS smartphones with NFC connection.
Download the dedicated “Finder Toolbox” app from the most popular stores.
The device is designed to interface with a single smartphone at a time.
1 Main switch
2 FINDER NFC programmer
1
2
Fig. n°7

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5.2 - Operation
WARNING!
The device is specially designed for working on a programmed basis, thus for activating
after it has been programmed and activated. The device, therefore, does not require the
direct intervention of an operator to physically start, but activates automatically on the basis
of the set programme.
The programming and subsequent activation of the device are thus very important phases
and must be carried out by qualified personnel possessing an in-depth knowledge of this
manual and also of ozone’s effects on people, animals and the environment.
The chosen person must have a hierarchical role within the organisation and must have the
power to organise, arrange and check to ensure that:
- no people or animals are present while the appliance is running and in the hours
immediately afterwards;
- the appliance cannot be tampered with or re-programmed by people not directly
instructed by him/her;
- internal protocols are drawn up and adequate information is provided (for example,
warning and hazard signs, etc.).
Ozone has a high oxidising power, which makes it effective in destroying germs, bacteria
and mould and in passivating viral loads on surfaces, objects and in the air.
To sanitise the environments correctly, programme the device on the basis of the
respective programming table shown on page 11.
The actual O3production capacity of the device is shown in the technical data table (see
page 6) and the production is expressed in g/h (grams per hour).
All the devices we manufacture are suitable for use in medium-sized open-space
environments. The layout of the environments and the equipment present in them may
prevent or limit the correct and uniform diffusion of O3throughout the room.
Due to its intrinsic properties, ozone will tend to dissipate naturally once the device stops
working. We nonetheless recommend not returning to the treated rooms unless at least 6
hours have elapsed from the end of the cycle, after ventilating them thoroughly and leaving
the area for at least a further 15 minutes to allow a total change of air, before the area is
used again permanently.
Remove the plug from the power outlet and store the device in a place accessible only to
the person responsible for its use.
WARNING!
Ozone has a strong oxidising effect that is hazardous to health.
Prolonged exposure to ozone causes oxidation and therefore ageing of surfaces and
materials (in particular plastic or rubber materials, non-treated steels, etc.) or electrical or
electronic equipment.

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5.3 - Parameters for using the ozone generator
The parameters to be considered are:
a) the dimensions of the environment in cubic metres
b) the desired concentration in ppm (parts per million)
1 ppm: medium sanitisation, bacteria 70%, viruses 80%, fungi, animal parasites,
environmental odours
2 ppm: strong sanitisation, bacteria 99%, viruses and mites 95%, moulds, animal
parasites, environmental odours
Programming table O3112
Nominal
production Concentration Timer
20 min.
Timer
40 min.
Ppm mc mc mq mc Mq mc Mq
112 g/h 1 ppm 600 200 1080 360 1320 440
2 ppm 360 120 600 200 1080 240
Timer
60 min.

12

13

14

15

16

17

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CH. 6 - CLEANING THE DEVICE
WARNING! Before carrying out any cleaning operations, disconnect the
product’s power plug from the mains to isolate the product completely from the
power supply.
6.1 - General information
- The device does not require ordinary cleaning.
- Regularly check that moisture and air impurities have not obstructed the intake or
exhaust grilles.
- Visually inspect whether no obstructions have formed inside the machine due to dust,
spider webs, etc.
- If there is any small build-up of dust, make sure it is removed. Do not use high-pressure
water jet cleaners, water jets or detergents.
- Do not use tools, scrubbing brushes or anything that may damage the surface of the
device.
- Do not introduce tools or brushes inside the device.
- Do not wet the machine or any of its parts nor wash it in a dishwasher.
6.2 - Maintenance
To protect the device against dust build-up, we recommend storing it in a dry and dust-free
place (for example, in its original packaging, in a cabinet, etc.).
CH. 7 - MAINTENANCE
7.1 - General information
Before servicing the product, disconnect its power plug from the mains to isolate the
product completely from the rest of the system. For any maintenance requirements, contact
the “SUPPORT CENTRE”.
7.2 - Power cable
Check the condition of the cable regularly and call the SERVICE CENTRE if it needs
replacing.
7.3 - Fans
Periodically check that the fans works properly (check for clogging due to dust, spider
webs, etc.).

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CH. 8 - DISMANTLING
8.1 - Decommissioning
If you decide to put the device out of service for any reason, make sure that it cannot be
used by other persons: disconnect and cut the electrical connections.
8.2 - Disposal
Once the device has been decommissioned, it can be disposed of. For correct disposal,
contact a waste management company and carefully sort the device’s constituent
materials.
8.3 - WEEE (Waste Electrical and Electronic Equipment) regulations
Pursuant to Art. 13 of Italian Legislative Decree No. 151 of 25 July 2005
“Implementation of Directives 2002/95/EC, 2002/96/EC and 2003/108/EC relating to
the reduced use of hazardous substances in electrical and electronic devices, and to
waste disposal”.
The crossed-out wheelie bin symbol on the equipment or on its packaging indicates that the
product must be disposed of separately from other waste at the end of its useful life.
The separate waste collection of this device at the end of its life is organised and managed
by the manufacturer. The user who wishes to dispose of this device must contact the
manufacturer and follow the given instructions to ensure that the separate waste collection
procedure is observed at the end of the equipment’s useful life.
The correct disposal of the device for the subsequent recycling, management and
treatment of its parts in an environment-friendly way helps to prevent possible adverse
effects on the environment and promotes the reuse and/or recycling of its constituent
materials.
Unlawful disposal of the product by the user shall imply the application of administrative
penalties under current law.
This manual suits for next models
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