Dino lift 240RXT Technical specifications
Manufacturer:
Raikkolantie 145
FI-32210 LOIMAA
Tel. +358 20 1772 400
www.dinolift.com
Dealer:
205RXT
240RXT
265RXT
MAINTENANCE INSTRUCTIONS
3
DINO RXT
ORIGINAL INSTRUCTIONS
Valid from serial number:
205RXT 20057->
240RXT 24055 ->
265RXT 26523 ->
4
DINO RXT
TABLE OF CONTENTS
1. TO THE MAINTENANCE PERSONNEL..................................................................... 6
1.1. WARRANTY TERMS........................................................................................... 7
1.2. SAFETY AND THE ENVIRONMENT................................................................... 8
1.2.1. General safety instructions for maintenance .......................................... 8
1.2.2. Chemicals ............................................................................................... 9
1.2.3. Materials and recyclability....................................................................... 9
1.3. SAFETY MESSAGES ....................................................................................... 11
2. SERVICING AND MAINTENANCE ........................................................................... 12
2.1. INSPECTIONS REQUIRED BY AUTHORITIES ............................................... 14
2.2. LUBRICATION PLAN ........................................................................................ 15
3. ROUTINE MAINTENANCE DURING OPERATION.................................................. 16
3.1. DAILY MAINTENANCE TASKS......................................................................... 17
3.1.1. Condition of chassis, boom and work platform ..................................... 17
3.1.2. Check the tyres and tyre pressure........................................................ 17
3.1.3. Check the lights .................................................................................... 17
3.1.4. Check the hydraulic oil.......................................................................... 17
3.1.5. Check the hydraulic hoses, pipes and connectors ............................... 17
3.1.6. Check the operation of safety limit switches......................................... 17
3.1.7. Check the emergency descent, emergency stop and sound signal ..... 18
3.1.8. Signs, labels and machine plates ......................................................... 18
3.1.9. Instruction manuals............................................................................... 18
4. PERIODIC SERVICE.................................................................................................19
4.1. INSTRUCTIONS FOR MONTHLY SERVICE AND INSPECTION..................... 19
4.1.1. Lubrication of necessary parts.............................................................. 19
4.1.2. Check the slide pads and sliding pad clearances................................. 19
4.1.3. Check the condition and fastening of the battery and wiring ................ 20
4.1.4. Check the levelling system ................................................................... 20
4.2. INSTRUCTIONS FOR SERVICE AND INSPECTIONS EVERY 6 MONTHS.... 21
4.2.1. Check and lubricate the turning device and gear ring .......................... 21
4.2.2. Lubricate the telescope cylinder bearings ............................................ 21
4.2.3. Lubricatetheyer-chain ....................................................................... 21
4.2.4. Check the tyres and tyre pressures ...................................................... 21
4.2.5. Check the drive functions ..................................................................... 21
4.2.6. Check the adjustment of the outreach limit switch RK4........................ 22
4.2.7. Check the load holding and load regulation valves .............................. 22
4.3. INSTRUCTIONS FOR ANNUAL MAINTENANCE AND INSPECTIONS........... 24
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DINO RXT
4.3.1. Inspection of chassis structures, boom, platform and platform carrier . 24
4.3.2. Inspection of support outrigger joints.................................................... 25
4.3.3. Inspection of the cylinders and lubrication of cylinder bearings............ 25
4.3.4. Inspectionoftheyer-chains ................................................................ 26
4.3.5. Inspection of the turning device ............................................................ 27
4.3.6. Inspection of the rotating adaptor ......................................................... 27
4.3.7. Inspection of the axles .......................................................................... 27
4.3.8. Inspection of the lights .......................................................................... 27
4.3.9. Changehydraulicoilandlters............................................................. 27
4.3.10. Inspection of hydraulic hoses, pipes and connections.......................... 28
4.3.11. Inspection of the battery, elecrical devices and wiring.......................... 28
4.3.12. Measure hydraulic pressures................................................................ 29
4.3.13. Inspection of the condition and fastening of safety devices.................. 30
4.3.14. Inspection of correct operation of safety devices.................................. 30
4.3.15. Testingtheoutreach-andoverloadlimitswitches(RK4andRK5)....... 31
4.3.16. Inspection of the operating controls on the platform............................. 32
4.3.17. Test loading........................................................................................... 33
4.3.18. Inspectionoftheanti-corrosiontreatment ............................................ 33
4.4. ADJUSTMENTOFOUTREACH-ANDOVERLOADLIMITSWITCHES .......... 34
4.5. SPECIAL INSPECTION .................................................................................... 35
5. FAULT FINDING ........................................................................................................36
5.1. PROBLEMS WITH POWER SOURCE ............................................................. 36
5.2. PROBLEMS WITH PLATFORM MOVEMENTS................................................ 37
5.3. DRIFTING OF BOOM OR OUTRIGGERS........................................................ 38
5.3.1. Driving device does not operate ........................................................... 39
6. HYDRAULIC SYSTEM .............................................................................................. 40
6.1. GENERAL INFORMATION ON HYDRAULIC SYSTEM.................................... 40
6.2. HYDRAULIC DIAGRAM.................................................................................... 40
7. ELECTRIC SYSTEM ................................................................................................. 43
7.1. ELECTRIC COMPONENTS.............................................................................. 43
7.2. ELECTRIC DIAGRAM....................................................................................... 50
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DINO RXT
1. TO THE MAINTENANCE PERSONNEL
This maintenance instruction manual is meant to give additional instructions on maintenance,
adjustments and repairs of DINO lift to professional maintenance staff familiar with the basic
structure and functions of lift.
These maintenance instructions are an addition to the operating instructions accompanying
the platform. It is essential, that also the person responsible for the maintenance is familiar
with the operating and safety instructions given in the operating instructions manual before
working with the platform.
DANGER
WARNING
CAUTION
NOTICE
Perform all service tasks and repairs according to instructions and health and safety
regulations.
Takeextracareduringallservice-andmaintenanceoperations.Afaultymachinemaycause
severe, unforeseen risks.
If you are not certain of the parts, tools or actions please consult your dealer or
manufacturer.
Dinolift Oy is constantly developing its products. For this reason, the contents of this manual
might not always be in full compliance with the most recent version of the product. Dinolift Oy
reserves the right to modify the product without prior notice. Dinolift Oy assumes no liability
for any problems caused by changed or missing data or mistakes in this manual.
Please consult your dealer or the manufacturer for more information and detailed
instructions.
DANGER
WARNING
CAUTION
NOTICE
The operator must be given instructions and consent from the manufacturer for all
such specic work methods or operating conditions which the manufacturer has not
explicitly dened in operating or maintenance instructions.
The device must neither be altered without the manufacturer’s consent nor be
used, repaired or tested in a way that does not meet the requirements set by the
manufacturer.
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DINO RXT
1.1. WARRANTY TERMS
1§ Dinolift Oy, hereinafter called the
Supplier, warrants new aerial work
platforms supplied by the company to
be free from defects in material and
workmanship.
2§ Thewarrantyisvalidfortwelve(12)
months from the date of delivery to the
customer,oreighteen(18)monthsatthe
maximum from the date of delivery from
the factory. We will extend our liability
for warranty to defects appearing within
3yearsinconstruction(comprisingthe
chassis, outriggers, turning device, boom
system,platformanditsbearer).
3§ The warranty for equipment and parts
manufactured by subcontractors is
limited to the warranty granted by their
respective manufacturers.
4§ The warranty only covers parts and
components used in the equipment. The
warranty does not cover
(1) damage or loss caused by
transportation.
(2) damage or loss caused by
misconduct, misapplication or
accident.
(3) damage or loss caused by
negligence of instructions, service,
maintenance or storage.
(4) normal wear of the equipment and
damage resulting therefrom, nor
wearing parts and material, such as
rubbertyres,seals,hoses,ttings,
electricequipment,lters,etc.
(5) damage or loss caused by
maintenance or repair work
performed by unauthorised service
personnel.
(6) damage or loss caused by the
purchaser’s acts or omissions
causing alterations to the quality or
structure of the aerial work platforms.
5§ Noclaimwillbeacceptedifnon-original
parts or parts not approved by the
Supplier have been used.
6§ All spare parts delivered will be charged
fromtheclientatrst.Warrantyclaims
should be issued using a form drawn
up by the Supplier for this purpose. The
formshallbelledinascompletelyas
possible, and sent to the address below
withinfourteen(14)daysfromthedateof
disclosure of the damage:
Dinolift Oy
After Sales Service
Raikkolantie 145
FI-32210Loimaa
Finland.
The charged spare parts will be credited
to the client after approval of the
warranty claim.
7§ The Supplier may choose to
(1) replace the damaged part
(2) repair the damaged part or have it
repaired by a subcontractor
(3) grant a price reduction. The price
reduction is subject to approval by
the purchaser.
8§ The warranty of replaced or repaired parts
expires at the time of expiration of the
warranty of the aerial work platform.
9§ The purchaser is obliged to send
the damaged part to the Supplier for
inspection at request. Replaced or
refunded parts become the property of the
Supplier.
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DINO RXT
1.2. SAFETY AND THE ENVIRONMENT
1.2.1. General safety instructions for maintenance
Excercice extreme caution in all service, maintenance, toubleshooting and repair works. A
faulty device or a device where covers, safety devices or other parts have been removed or
disabled, may function in an unexpected way.
If, during maintenance, it is necessary to disable a safety device, make sure that it is
returned to use and works correctly before using the device.
Beware of sudden and unexpected movements.
Support the platform, boom system, articulated arms and support outriggers in a position in
whichtheloaddoesnotrestonthestructureunderrepairorcauseanyotherdanger(e.g.
transportpositionoruseofsupportingstructures)
While removing hydraulic cylinders, note, that
• they may be oily and slippery
• the cylinders are heavy. Use a suitable crane and lifting accessories for lifting.
Do not let oil spill to the ground
Used oils and oily waste must be properly disposed of. Note the national and local recycling
and waste policies and regulations.
Remember when handling batteries:
Electrolyticliquidishighlycorrosive-Alwayswearprotectiveclothingandeyewear.
Thebatteryemitsanexplosivegaswhilecharging-keepawayfromopename.Explosion
hazard.
Use genuine spare parts. Doing so, you ensure the correct functioning and structural safety
even after major repairs.
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DINO RXT
1.2.2. Chemicals
Type Volume
Hydraulic oil
Mobil EAL 32
Kendall Megaow AW HVI 22
50 l
Hydraulic oil (winteroption) Neste Hydrauli 28 Arctic 50 l
Lubricant Mobilux EP2 NLGI 2
Mobil Grease XHP 222
Chain lubricant Würth HHS Grease
Engine oil SAE10W-30 5,1 l
Formorespecicengineoilinformationandrecommendations,seetheengines’operation
manual.
1.2.3. Materials and recyclability
Tyres
Manufacturer BKT Size 12-16,5 Make/
type SKIDPOW
HA-oils (intread) N/A
Tyres can be recycled.
Note the national and local regulations and policies.
Zinc (intread) N/A
Cadmium (in
tread) N/A
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DINO RXT
*Option
Other materials
Metals
Steel, aluminum, cast iron
RecyclableHydraulic pipes and components
Power pack, axles
Plastics Covers,mudguards(ABS,PE) Recyclable
Tyres
Battery Lead battery Recyclable
Electrical
components Wires, components Recyclable
Glass bre Covers Not recyclable
Hydraulic hoses Not recyclable. Hazardous waste.
Oils and lubricants Usedoils,oilyltersetc. Not recyclable. Hazardous waste.
The ability for energy / material recycling depends on local recycling possibilities.
Surface treatment
Primer zincrichepoxy(solventborne)
Surface nish two pack polyurethane paint
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DINO RXT
1.3. SAFETY MESSAGES
The following safety alert symbols and safety signal words are used in this manual.
Obey all safety instructions that follow these symbols, in order to avoid dangerous situations
and personal injuries.
DANGER
WARNING
CAUTION
NOTICE
RedDANGER-messageindicatesahazardoussituationwhich,ifnotavoided,willresultin
death or serious injury
DANGER
WARNING
CAUTION
NOTICE
YellowCAUTION-messageindicatesahazardoussituationwhich,ifnotavoided,could
result in minor or moderate injury.
DANGER
WARNING
CAUTION
NOTICE
Bluenotice-messageisusedtobringyourattentiontospecialnoticationsorinstructions
relating to operation or maintenance of the lift. These messages include instructions to avoid
property damages and material losses or to increase reliability and safe operation of the lift.
DANGER
WARNING
CAUTION
NOTICE
OrangeWARNING-messageindicatesahazardoussituationwhich,ifnotavoided,could
result in death or serious injury.
This is a general safety alert symbol and it is used to alert you to a potential hazard.
Obey all safety messages that follow this symbol.
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DINO RXT
2. SERVICING AND MAINTENANCE
Maintenance item A B C D E
1Condition of chassis structures, boom and work platform C C C I
2Bearings of the overload protection device joint G C/G C/G
3Bearings of outriggers and outrigger cylinders G C/G I/G
4Bearings of outrigger footplates and moving parts of outrigger limit
switch system G C/G I/G
5Bearings of boom and articulated arms G C/G C/G
6Bearings of the platform G C/G C/G
7Bearings of the levelling cylinders G C/G C/G
8Bearings of the lifting cylinder G C/G C/G
9Sliding surfaces / rolls of the telescope C/G C/G C/G
10 Axles G G I/G
11 Track rod bearings G C/G C/G
12 Bearings of the telescope cylinder C/G C/G
13 Condition of cylinders I
14 Flyer-chain G I/G
15 Slide pads and sliding pad clearances C C C
16 Turning device G I/G
17 Electro-hydraulicrotatingadaptor C
18 Tyres and tyre pressures C C I I
19 Drive functions C C
20 Lights C C C I
DANGER
WARNING
CAUTION
NOTICE
In addition to daily maintenance, every user must do a worksite inspection before operating
the lift.
C=Check(generalcheckingofcondition).
I = Thoroug Inspection. Performed according to separate prochedure described in
maintenance instructions.
G = Grease
D = Do the replacements, repairs or other maintenance tasks described in the isntructions
Maint. Schedule Person responsible Reference
ADaily Operator Operating instructions
B1 month / 100 hours* Competent person who is familiar with the lift Maintenance instructions
C6 months / 500 hours* Competent person who is familiar with the lift Maintenance instructions
DAnnually / 1000 hours* Skilled technician who is well familiar with the
structure and operation of the lift Maintenance instructions
EAs needed Skilled technician who is well familiar with the
structure and operation of the lift Maintenance instructions
*Servicemustbeperformedeveryindicatedmonthoroperatinghourinterval,whichevercomesrst.
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DINO RXT
Alwayslubricatetheliftandapplyaprotectivegreaselmimmediatelyafterthewashing.
Special inspection is required if the lift has been damaged in a manner which may affect
itsload-bearingcapacityorsafeoperation.Forfurtherinstructions,seethemaintenance
instuctions manual.
DANGER
WARNING
CAUTION
NOTICE
Check the engine manual for information on maintenance prochedures required by the
engine.
DANGER
WARNING
CAUTION
NOTICE
Iftheliftisoperatedunderdemandingconditions(inexceptionallyhumidordusty
environment,corrosiveclimate,etc.),theintervalsbetweentheoilchangesandtheother
inspections shall be shortened to meet the prevailing conditions in order to maintain the
operational safety and reliability of the lift.
21 Engine oil
22 Hydraulic oil C C C D
23 Hydraulichoses,pipesandttings C C C I
24 Condition and attachment of battery, electrical devices and wiring C C I
25 Hydraulic pressure I
26 Condition of safety limit switches C
27 Operation of safety limit switches C C C I
28 Operation of overload protection device C I
29 Load holding and load regulation valves C C
30 Platform levelling system C C C
31 Platform control devices C I
32 Emergency descend, emergency stop and
sound signal CCCC
33 Signs, labels and machine plates C C C C
34 Instruction manuals C C C C
35 Test loading I
36 Corrosion protection C D
37 Special inspection D
Maintenance item A B C D E
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DINO RXT
2.1. INSPECTIONS REQUIRED BY AUTHORITIES
DANGER
WARNING
CAUTION
NOTICE
Always check the local, state or federal regulations about aerial platform inspections
and inspector qualications from local authorities.
Inspections must be performed in accordance with local, state or federal regulations,
legislation, directives, standards. The manufacturer recommends following inspections, as
required by local authorities in platforms country of origin.
Apre-useinspectionmustbedonebeforetakingtheplatformtouseforthersttimeand
beforerststart-upaftermajorrepairsandalterations.
A thorough inspection and a test loading of the lift must be carried out at least once every
twelve(12)months.
Theplatformshouldundergoamajorinspectionwithinten(10)yearsafterhaving
beenoriginallyputintoservice.Amajorinspectionincludesnon-destructivetestingand
inspectionwhiledis-assembled.
A special inspection should be done if the platform has been exposed to exceptional
circumstances which may have affected the structural integrity of critical components.
The inspections should be carried out on regular basis throughout the service life of the lift.
If the lift is used under extreme conditions, intervals between the inspections shall be
reduced.
Theoveralloperatingconditionoftheliftaswellastheconditionofthesafety-relatedcontrol
devices shall be established in the regular inspections. Particular attention shall be paid to
changes which affect the operational safety.
Duringinspectionsthenoticationsgiveninpreviousinspections,practicalexperience
from use and information on performed repairs should be taken into account and can be
implemented for better safety.
Major and special inspections shall be carried out by a competent person or competent
body, who is familiar with the operation and structure of the lift. The competent person sould
periodically update their knowledge and be able to demonstrate their competency if so
required.
A report should be made of the inspections and the reports should be kept with the unit
stored in the space reserved for it.
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DINO RXT
2.2. LUBRICATION PLAN
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DINO RXT
3. ROUTINE MAINTENANCE DURING OPERATION
This chapter describes the service and maintenance operations that the operator of the
platform is responsible for.
Othermaintenanceoperationsrequirespecialtraining,toolsandmaterialsorspecic
measurements and adjustment values. They are separately described in maintenance
instructions manual. Please contact your maintenance partner, dealer or manufacturer.
Make sure that all service and maintenance prochedures are performed in time and
according to instructions.
DANGER
WARNING
CAUTION
NOTICE
Any faults which may affect the operational safety of the unit must be repaired before the lift
is used for the next time
Keep the lift clean. Clean the lift carefully before any service and maintenance operations or
inspections. Impurities may cause serious problems in for example in the hydraulic system.
Use original spare parts and service kits. See spare part list for detailed information on spare
parts.
The rst service after 20 hours of operation
• changethepressure-andreturnlterelements
If the lift is operated under demanding conditions (in exceptionally humid or dusty
environment, corrosive climate, etc.), the intervals between the oil changes and the
other inspections shall be shortened to meet the prevailing conditions in order to
maintain the operational safety and reliability of the lift.
The performance of the periodic servicing and the inspections is absolutely
mandatory, because their negligence may impair the operational safety of the lift.
The guarantee will not remain valid, if the servicing and the periodic inspections are
not performed.
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DINO RXT
3.1. DAILY MAINTENANCE TASKS
3.1.1. Condition of chassis, boom and work platform
Inspect visually the condition of access systems, work platform, platform gate and handrails.
Check that the chassis and boom have no visible signs of structural damage.
3.1.2. Check the tyres and tyre pressure
Inspecttheconditionoftyresvisuallyandchackthattheyarenotat.
3.1.3. Check the lights
Check all the warning and signal lights.
3.1.4. Check the hydraulic oil
Check the hydraulic oil level while the platform is in transport position. Add oil if needed.
Kyltin numero 30002A
Kyltinkoko(mm) 37x63R5
Pohjan väri valkoinen
Tekstin(kuvion)väri musta
Tekstin korkeus 3,5 mm
Materiaali tarramuovi
Kiinnitystapa oma liima
Kiinnitysalusta maalattu teräslevy
Käyttöpaikka DINO 180XT, DINO 210XT, DINO 260XT
Lisätietoja
The oil tank is located on the left side of the device.
3.1.5. Check the hydraulic hoses, pipes and connectors
Inspect the condition of hydraulic hoses, pipes and connections visually.
Make sure that there are no visible oil leaks.
Any externally damaged hoses or clashed pipes and connections must be changed.
3.1.6. Check the operation of safety limit switches
Test the correct operation of safety limit switches that prevent the boom and outrigger
movements unless the platform is in a correct position.
1. Platform must be in transport position, outriggers up.
2. Lift the boom from lower controls.
The boom must not work in any position of the control device.
3. Drive the outriggers down to operating position
4. Lift the boom so that the boom is not on the support
5. Drive the outriggers.
The outriggers must not work in any position of the control device.
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DINO RXT
3.1.7. Check the emergency descent, emergency stop and sound signal
Test the correct operation of emergency stop, emergency descent system and the sound
signal from the lower controls and platform controls.
• lifttheboomupapproximately1-2metersanddrivethetelescopeout1-2meters.While
driving the movement, push down the emergency stop button. The movement should
stop.
• Drive the telescope in and lower the boom by using emergency descent
• lift up the emergency stop button
• test the sound signal
3.1.8. Signs, labels and machine plates
Make sure, thet all the plates, adhesive tapes and instructional labels on control stations are
intact, clean and legible.
If the labels have started to come off or tear apart or if the symbols or texts are illegible the
labels must be replaced.
Product numbers of labels are marked on the labels or they can be found in the spare part
lists.
All ANSI safety labels are listed in this manual.
3.1.9. Instruction manuals
Check that the instruction manuals accompanying the platform are correctly stored on the
platform and that they are legible.
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DINO RXT
20
DINO RXT
4. PERIODIC SERVICE
Periodic service shall be done according to these instructions. These maintenance and
service prochedures shall be performed by competent maintenance personnel.
4.1. INSTRUCTIONS FOR MONTHLY SERVICE AND INSPECTION
Always do all daily inspections in addition to monthly service tasks.
Ifyounoticeanyaws,defectsordamagetothelift,takenecessarycorrectiveaction.
It is strictly prohibited to use a lift which is out of order.
4.1.1. Lubrication of necessary parts
Maintenanceitems2-11.Greasenipplepositionsareshowninthelubricationplanandthey
are marked with labels on the lift.
Add new lubricant until the grease coming out of the joint is clean. Wipe off excess grease if
necessary.
Lubricant: Esso Beacon EP2 or equivalent.
Sliding surfaces of the telescope are lubricated with silicone.
Number in
lubrication plan
Bearings of the safety device 1
Bearings of the outriggers and outrigger cylinders 2 ja 3
Bearings of the outrigger foot plates 4
Bearings of the boom and the articulated arms 5
Bearings of the platform 6
Bearings of the levelling cylinders 7
Bearings of the lifting cylinder 8
Sliding surfaces/rolls of the telescope 9
Bearings of the oscillating axle 10
Track rod bearings 11
DANGER
WARNING
CAUTION
NOTICE
Theoverloadprotectiondevicejoint(point1)mustabsolutelybelubricatedregularlyand
always immediately after the lift has been washed..
4.1.2. Check the slide pads and sliding pad clearances
Check the clearance between the slide pads and sliding surfaces and adjust the pads if
necessary. The pads should be adjusted so that the boom extensions are centered and
do not scrape to the edges. The clearance between slide pad and sliding surface must be
minimal but the pads should not squeeze the boom extension.
DANGER
WARNING
CAUTION
NOTICE
When adjusting slide pads, they must be secured with threadlocker.
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