Dino lift 135TB II User manual

OPER ATING
INSTRUCTIONS
Manufacturer:
Dinolift Oy
Raikkolantie 145 | FI-32210 LOIMAA
Tel. + 358 20 1772 400 | [email protected] | www.dinolift.com
DINO TB II
135 • 150 • 180

3
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
Valid from serial number
135TB II 130172,
150TB II 150024,
180TB II 180011,

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Operating instructions • DINO 135TB II • 150TB II • 180TB II
CONTENTS
1. TO THE OPERATOR................................................................................................... 7
1.1. OVERVIEW OF THE UNIT.................................................................................. 8
1.2. INTENDED USE OF THE WORK PLATFORM ................................................... 8
2. TECHNICAL SPECIFICATIONS ................................................................................. 9
2.1. DIMENSION DRAWINGS ................................................................................. 10
2.1.1. 135TB II ....................................................................................................................... 10
2.1.2. 150TB II ....................................................................................................................... 11
2.1.3. 180TB II ....................................................................................................................... 12
2.2. REACH DIAGRAM ............................................................................................ 13
2.2.1. 135TB II ....................................................................................................................... 13
2.2.2. 150TB II ....................................................................................................................... 14
2.2.3. 180TB II ....................................................................................................................... 15
2.3. EXAMPLE OF THE MACHINE’S NAMEPLATE ................................................ 16
2.4. EXAMPLE OF EU DECLARATION OF CONFORMITY .................................... 17
2.5. SAMPLE OF INSPECTION PROTOCOL FOR THE ACCESS PLATFORM ..... 18
3. SAFETY..................................................................................................................... 20
3.1. SAFETY INSTRUCTIONS................................................................................. 20
3.2. SAFETY-RELATED NOTIFICATIONS............................................................... 24
3.3. SAFETY DEVICES............................................................................................ 25
4. STRUCTURE AND FUNCTIONS OF THE LIFT ....................................................... 29
4.1. STRUCTURE OF THE WORK PLATFORM...................................................... 29
4.2. FUNCTIONS OF THE WORK PLATFORM....................................................... 30
4.3. OPERATING CONTROLS FOR THE FUNCTIONS.......................................... 31
4.3.1. Operating controls in the chassis control centre..........................................................31
4.3.2. Operating controls for the outriggers ...........................................................................33
4.3.3. Operating controls in the platform control centre.........................................................34
4.3.4. Setup with two control levers (option)..........................................................................36
5. OPERATING INSTRUCTIONS .................................................................................. 37
5.1. START-UP ......................................................................................................... 37
5.1.1. Worksite inspection...................................................................................................... 37
5.1.2. Positioning the lift......................................................................................................... 38
5.1.3. Starting up ................................................................................................................... 39
5.1.4. Supporting the lift......................................................................................................... 39
5.2. OPERATION...................................................................................................... 40
5.2.1. Operating the lift from the chassis control centre ........................................................40
5.2.2. Operating the lift from the platform control centre ....................................................... 42
5.2.3. Special instructions for winter use ...............................................................................44
5.2.4. Ending the work ........................................................................................................... 44

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5.3. TRANSFERRING THE LIFT.............................................................................. 45
5.3.1. Preparing the lift for transport ......................................................................................45
5.3.2. Using the driving device............................................................................................... 46
5.3.3. Towing the lift ............................................................................................................... 48
5.3.4. Lifting the device.......................................................................................................... 49
5.4. LONG-TERM STORAGE .................................................................................. 50
5.5. IN CASE OF EMERGENCY.............................................................................. 52
5.5.1. When at risk of losing the stability ...............................................................................52
5.5.2. In case of overloading.................................................................................................. 52
5.5.3. In case the power supply is interrupted .......................................................................53
5.5.4. In case of malfunction, when even the emergency descent system is not operational53
6. INSTRUCTIONS FOR FAULT-FINDING ................................................................... 54
7. MAINTENANCE SCHEDULE.................................................................................... 58
7.1. SCHEDULE FOR INSPECTIONS REQUIRED BY THE AUTHORITIES .......... 60
7.2. LUBRICATION PLAN ........................................................................................ 61
8. ROUTINE MAINTENANCE DURING OPERATION .................................................. 62
8.1. INSTRUCTIONS FOR DAILY MAINTENANCE AND INSPECTIONS .............. 63
8.1.1. Check the condition of chassis, the boom and the work platform................................ 63
8.1.2. Check the tyres and tyre pressure...............................................................................63
8.1.3. Check the lights ........................................................................................................... 63
8.1.4. Check the hydraulic oil level ........................................................................................63
8.1.5. Check the hydraulic hoses, pipes and connectors ...................................................... 63
8.1.6. Check the operation of the safety limit switches..........................................................64
8.1.7. Check the operation of the emergency descent, the emergency stop and the sound
signal 64
8.1.8. Decals, stickers and signs ...........................................................................................64
8.1.9. Instruction manuals...................................................................................................... 64
8.2. MAINTENANCE OF THE BATTERIES ............................................................. 66
9. CHANGE OF OWNER............................................................................................... 69

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Operating instructions • DINO 135TB II • 150TB II • 180TB II
BLANK

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1. TO THE OPERATOR
Keep this manual on the work platform of the lift in the box reserved for it. If the instruction
manual gets lost, damaged, or for some other reason becomes unreadable, order a new
manual from the manufacturer.
This manual is intended to familiarise the user with the structure and functions of the work
platform, as well as with its appropriate use. The manual provides guidance on the service
measures that are the responsibility of the user of the work platform.
Other maintenance procedures on the work platform require special skills, special tools or
accurate knowledge about measurements or adjusted values. Guidance for these measures
is provided in a separate service manual. For situations that require service or repair
measures, contact the authorised service provider, importer or manufacturer.
Read all the instructions in this manual before using the aerial work platform. Make sure that
you have understood all the instructions. The instructions must absolutely be followed during
operation and maintenance of the aerial work platform.
When handling the unit, in addition to the instructions in this manual, the user must also
observe the local legislation, the guidelines stipulated by the employer, and regulations valid
at the work site.
Dinolift Oy is constantly developing its products. For this reason, the contents of this manual
might not always be in full compliance with the most recent version of the product. Dinolift Oy
reserves the right to modify the product without prior notice. Dinolift Oy assumes no liability
for any problems caused by changed or missing data or mistakes in this manual.
Please consult your dealer or the manufacturer for more information and detailed
instructions.

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Operating instructions • DINO 135TB II • 150TB II • 180TB II
1.1. OVERVIEW OF THE UNIT
This unit is a trailer mounted, towable aerial work platform.
This aerial work platform complies with the standard EN280 type 1. Moving the lift by means
of the driving device or by towing is possible only when the lift is in the transport position.
For the operation, the tyres of the lift shall be raised off the ground by means of the hydraulic
outriggers.
1.2. INTENDED USE OF THE WORK PLATFORM
The aerial work platform is exclusively intended for transferring people and tools to the work
position and acting as a work platform within its permissible load-bearing capacity and reach
(refer to the “Technical Specications” table and the “Reach Diagram”).
The intended use also covers:
• Following all the instructions in the Operating Instructions
• Performance of the inspections and maintenance operations.
• Observation of the occupational safety regulations and road trafc regulations.
This aerial work platform is NOT insulated, and does not offer protection against contact with
electric current. The aerial work platform must not be used for work on electric systems.
Observe the safety instructions concerning the operating environment, and the restrictions
given in them,
The operator must receive instructions and consent from the manufacturer for all
such specic work methods or conditions that the manufacturer has not explicitly
dened in the unit's operation and maintenance instructions.
The primary power source of the lift is the electric motor. The outriggers and the boom
system are hydraulically powered.
As an option, the lifts can be equipped with a hydraulic driving device.
Consult the chapters “Technical data" and “Structure and functions of the work platform" in
this manual for more detailed information about the lift.

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2. TECHNICAL SPECIFICATIONS
135TB II 150TB II 180TB II
Max. working height 13,5 m 15,0 m 18,0 m
Max. platform height 11,5 m 13,0 m 16,0 m
Max. outreach 9,1 m 10,0 m 10,7 m
Boom rotation continuous
Platform rotation 90°
Turn area refer to the reach diagram
Support width 3,8 / 4,2 m 3,8 / 4,2 m 3,8 / 4,2 m
Transport width 1,79 m 1,79 m 1,79 m
Transport length 6,09 m 6,66 m 7,68 m
Transport height 2,16 m 2,12 m 2,08 m
Weight 1765 kg 1835 kg 1945 kg
Max. allowed load on platform 215 kg
Max. number of persons + additional load 2 persons + 55 kg
Max. allowed sideways load (caused by persons) 400 N
Max. lateral inclination (chassis) ±0,3°
Max. wind speed during operation 12,5 m/s
Min. ambient temperature when working - 20 °C
Max. support force on the outriggers 11300 N 12800 N 16800 N
Platform size 0,7 x 1,3 m
Gradeability 25%
Power supply
- battery powered 24V/2kW, 4x6V 235Ah
Sound pressure level 73 dB
Whole-body vibration Not detectable
- mains current, battery charging 230V/50Hz/10A
Socket outlets on the platform 2 x 230V/50Hz/10A
Battery voltage:
29.6V Charging voltage
25.46V Voltage of batteries that are 100 % charged. Charger disconnected, the voltage has
been stabilizing for a few hours
20.88V Voltage of 0 % charged batteries. Movements "Boom up" and "Telescope out"
impeded.
about 17 V All movements impeded

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Operating instructions • DINO 135TB II • 150TB II • 180TB II
2.1. DIMENSION DRAWINGS
2.1.1. 135TB II

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2.1.2. 150TB II

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Operating instructions • DINO 135TB II • 150TB II • 180TB II
2.1.3. 180TB II

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2.2. REACH DIAGRAM
2.2.1. 135TB II
215KG
475LB
120KG
265LB

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Operating instructions • DINO 135TB II • 150TB II • 180TB II
215KG
475LB
120KG
265LB
80KG
175LB
2.2.2. 150TB II

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2.2.3. 180TB II
215KG
475LB
120KG
265LB
80KG
175LB

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Operating instructions • DINO 135TB II • 150TB II • 180TB II
2.3. EXAMPLE OF THE MACHINE’S NAMEPLATE
The name of the manufacturer, and the production number and serial number of the machine
have been marked on the nameplate as shown in the picture below.
The nameplate of the lift is located on the
right-hand side of the tow-bar, as shown in
the picture.
The serial number is also engraved in the
lift's chassis, on the upper surface of the
right-hand tow-bar.
The nameplate of the trailer is located on
the tow-bar, on the right-hand side of the
nameplate of the lift, as shown in the picture.
Following data is written on the plate:
EU Type Approval Number (if available)
Serial number
Total weight kg
0Maximum allowed weight on the towing
hitch kg
1 Maximum allowed axle weight kg
2 kg
Raikkolantie 145
32210 Loimaa
FINLAND
400 N
230 V
-20 C
o
12,5 m/s
50 Hz
o
kg
kg
DINO
54.516
Serial number
Type Manufacturer
Year of manufacture Manufacturer's address
Voltage Frequency
Min. ambient temperature
when working Maximum allowed wind speed
Weight kg Max. allowed load on platform 215
Maximum allowed sideways
load Max. lateral inclination (chassis) 0.3
Maximum allowed number of
persons
Maximum allowed additional
load
2 55

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2.4. EXAMPLE OF EU DECLARATION OF CONFORMITY
EU declaration of conformity for machine
Manufacturer
Dinolift Oy
Raikkolantie 145
FI-32210 Loimaa, FINLAND
declares that
DINO 150TB Aerial Work Platform no YGCD150TB F0150015
conforms to the provisions of the Machine Directive 2006/42/EC
as well as the national decree (VNA 400/2008), through which they have been brought
into effect
The inspection in accordance with Annex IX to the directive 2006/42/EC has been
carried out by the notied body no. 0537,
VTT
P.O.Box 1300
FI-33101 Tampere, FINLAND
has granted the certicate no. VTT 174/524/14
In addition, the aerial work platform also complies with the provisions of the following
European Directives:
EMC: 2014/30/EU
In designing the machine, the following harmonised standards have been applied:
SFS-EN 280+A1:2015, SFS-EN ISO 13849-1:2015, SFS-EN 60204-1/A1:2009,
SFS-EN-ISO 12100:2010
The person, who has compiled the technical construction le: Santtu Siivola
Chief Engineer
Dinolift Oy, Raikkolantie 145,
FI-32210 Loimaa, FINLAND
Loimaa 07.01.2015
-----------------------------------------
Santtu Siivola
Chief Engineer

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Operating instructions • DINO 135TB II • 150TB II • 180TB II
2.5. SAMPLE OF INSPECTION PROTOCOL FOR THE ACCESS PLATFORM
TEST CERTIFICATE
DATE: I
START-UP TESTS:
Inspection place: Dinolift Oy Inspector's signature: I
I
BASIC INFORMATION
Manufacturer: Dinolift OY Place of manufacture: Finland
Address: Raikkolantie 145
32210 LOIMA
A
Importer:
Type of lift:
Chassis:
Boom:
Outriggers:
TECHNICAL SPECIFICATIONS
Machine and type: DINO 150TB Max. platform height 13 m
Number of manufacture IMax. outreach: Depend on load
Year of manufacture I
Max. lifting capacity: 215 kg Boom rotation: Continuous
Max. person number: 2Support width: 3,80 m
Max. additional load: 55 kg Transport width: 1,79 m
Power supply: 24 VDC Transport length: 6,66 m
Lowest temperature: -20 °C Transport height: 2,13 m
Weight: 1835 kg Basket size: 0,7 x 1,3 m
INSPECTION POINTS: (Y = meet standards N = do not meet standards)
Y
N
Y
N
A. GENERAL REQUIREMENTS C. STRUCTURES
1. Suitability for use 1. Transport position / transp. equipment
2. Certificate of conformity 2. Driving/towing equipment
3. User manual and storage 3. Chassis
4. Machine plate - inspection plate 4. Turning device
5. Instructional and safety plates 5. Boom system
6. Safety colours 6. Structure and position of work platform
7. Hydraulic system
B. STABILITY D. ELECTRIC SYSTEM
1. Load plate and reach diagram 1. Electric system
2. Supports / outriggers 2. Electric appliances
3. Indicator for horizontal position 3. Lights
Boom platform Scissor platform Mast platform
Car Self propelled Trailer mounted
Articulated boom Telescopic boom Articulated telescopic boom
Fixed mast Telescopic mast Scissor
Hydraulic turning Hydraulic pushing Mechanical

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The initial inspection and test loading of the Dino aerial work platforms is performed by the
manufacturer. A protocol, drawn up during the inspection, will accompany the lift.
The protocols of the start-up and periodic inspections must be kept with the lift or its
immediate proximity for at least ve years.
E. SAFETY AND CONTROL DEVICES F. SAFETY FEATURES
1. Safety limit switches 1. Prevention of unauthorized use
2. Sound signal 2. Locking device, covers and guards
3. Emergency descent system 3. Prevention of lifting
4. Protection of controls 4. Prevention of opening of support
5. Symbols / control directions 5. Safety distances
6. Placement of controls 8. Control of loading
7. Emergency stop 9. Limiting devices
G. TEST LOADING
1. Overload test (150%) 323 kg
2. Functional test (110%) 237 kg
FAILINGS AND NOTES
Failings have been repaired. Date: Signature:

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Operating instructions • DINO 135TB II • 150TB II • 180TB II
1. SAFETY
All the essential safety instructions and warnings, relevant to transport, use and maintenance
of the lift, are described in this chapter.
DANGER
Failure to observe these instructions and safety regulations may cause a severe injury or
even death. Familiarise yourself with all the safety regulations, operating instructions and
signs afxed to the machine, and follow them.
Make sure that you understand all the safety instructions and regulations. Also make sure
that others operating the machine or working on the work platform are familiar with these
instructions.
1.1. SAFETY INSTRUCTIONS
Only specially trained personnel with authorisation in writing, who are well familiarised with
the device, and at least 18-years old, are allowed to operate the unit.
Keep the lift free of any dirt, which may impair safe operation, and impede the inspection of
the structures.
The device must be serviced and inspected regularly.
Only skilled persons, familiar with the service and repair instructions for the lift, are allowed
to carry out servicing and repair work.
It is strictly prohibited to use a lift which is out of order.
Never remove or disable any safety devices of the machine.
WARNING
The device must neither be altered without the manufacturer’s consent nor be used under
conditions, which do not meet the manufacturer's requirements.
The operator must be given instructions and consent from the manufacturer for all such
specic work methods or conditions that the manufacturer has not explicitly dened.