Dino lift DINO 185XTC II Instructions for use

MAINTENANCE
INSTRUCTIONS
Manufacturer:
Dinolift Oy
Raikkolantie 145 | FI-32210 LOIMAA
Tel. + 358 20 1772 400 | [email protected] | www.dinolift.com
DINO XTC II
185 • 220

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TRANSLATION OF THE ORIGINAL INSTRUCTIONS
Valid from serial number
185XTC II XXXXXX ->
220XTC II 220066, 220068, 220072-220074

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Maintenance instructions • DINO 185XTC II • 220XTC II
CONTENTS
1. TO THE OPERATOR................................................................................................... 7
1.1. OVERVIEW OF THE UNIT.................................................................................. 8
1.2. INTENDED USE OF THE WORK PLATFORM ................................................... 8
2. TECHNICAL SPECIFICATIONS ................................................................................. 9
2.1. DIMENSION DRAWINGS ................................................................................. 10
2.1.1. 185XTC II..................................................................................................................... 10
2.1.2. 220XTC II..................................................................................................................... 11
2.2. REACH DIAGRAM ............................................................................................ 12
2.2.1. 185XTC II..................................................................................................................... 12
2.2.2. 220XTC II..................................................................................................................... 13
2.3. EXAMPLE OF THE MACHINE’S NAMEPLATE ................................................ 14
2.4. EXAMPLE OF EU DECLARATION OF CONFORMITY .................................... 15
2.5. SAMPLE OF INSPECTION PROTOCOL FOR THE ACCESS PLATFORM ..... 16
3. SAFETY..................................................................................................................... 19
3.1. SAFETY INSTRUCTIONS................................................................................. 19
3.2. SAFETY-RELATED NOTIFICATIONS............................................................... 23
3.3. SAFETY DEVICES............................................................................................ 24
4. STRUCTURE AND FUNCTIONS OF THE LIFT ....................................................... 28
4.1. STRUCTURE OF THE LIFT.............................................................................. 28
4.2. FUNCTIONS OF THE WORK PLATFORM....................................................... 29
4.3. OPERATING CONTROLS FOR THE FUNCTIONS.......................................... 30
4.3.1. Operating controls in the chassis control centre CCB ................................................. 30
4.3.2. Operating controls in the turning device centre MCB .................................................. 31
4.3.3. Operating controls for driving and outriggers............................................................... 32
4.3.4. Operating controls in the platform control centre UCB ................................................ 34
5. USING THE WORK PLATFORM .............................................................................. 36
5.1. START-UP ......................................................................................................... 36
5.1.1. Worksite inspection...................................................................................................... 36
5.1.2. Positioning the lift......................................................................................................... 37
5.1.3. Starting up the machine............................................................................................... 38
5.2. WORKING WITH THE MACHINE..................................................................... 42
5.2.1. Driving with the machine.............................................................................................. 42
5.2.2. Using the elevated transport position ..........................................................................43
5.2.3. Supporting the lift......................................................................................................... 44
5.2.4. Operating the lift from the control centre on the turning device MCB .......................... 46
5.2.5. Operating the lift from the platform control centre UCB............................................... 47
5.2.6. Ending the work ........................................................................................................... 49

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5.3. ADJUSTMENT OF THE PLATFORM POSITION.............................................. 50
5.4. SPECIAL INSTRUCTIONS FOR WINTER USE ............................................... 50
5.5. IN CASE OF EMERGENCY.............................................................................. 52
5.5.1. When at risk of losing the stability ...............................................................................52
5.5.2. In case of overloading.................................................................................................. 52
5.5.3. In case the power supply is interrupted ....................................................................... 52
5.5.4. In case of malfunction, when even the emergency descent system is not operational53
5.6. LONG-TERM STORAGE .................................................................................. 54
5.7. PREPARING THE LIFT FOR TRANSPORT...................................................... 54
5.8. LIFTING THE DEVICE ...................................................................................... 55
6. FAULT FINDING ........................................................................................................ 56
7. MAINTENANCE SCHEDULE.................................................................................... 60
7.1. SCHEDULE FOR INSPECTIONS REQUIRED BY THE AUTHORITIES .......... 62
7.2. LUBRICATION PLAN ........................................................................................ 63
8. ROUTINE MAINTENANCE DURING OPERATION .................................................. 64
8.1. SERVICING A NEW LIFT FOR THE FIRST TIME: .......................................... 64
8.2. INSTRUCTIONS FOR DAILY MAINTENANCE AND INSPECTIONS .............. 65
8.2.1. Check the condition of chassis, the boom and the work platform................................ 65
8.2.2. Condition of the track unit ............................................................................................65
8.2.3. Check the lights ........................................................................................................... 65
8.2.4. Check the hydraulic oil level ........................................................................................ 65
8.2.5. Check the diesel engine and the fuel system .............................................................. 65
8.2.6. Check the hydraulic hoses, pipes and connectors ...................................................... 66
8.2.7. Check the operation of the safety limit switches..........................................................66
8.2.8. Check the operation of the emergency descent, the emergency stop and the sound
signal 66
8.2.9. Decals and signs ......................................................................................................... 66
8.2.10. Instruction manuals...................................................................................................... 66
9. CHANGE OF OWNER............................................................................................... 69

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Maintenance instructions • DINO 185XTC II • 220XTC II

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1. TO THE OPERATOR
Keep this manual on the work platform of the lift in the box reserved for it. If the instruction
manual gets lost, damaged, or for some other reason becomes unreadable, order a new
manual from the manufacturer.
This manual is intended to familiarise the user with the structure and functions of the work
platform, as well as with its appropriate use. The manual provides guidance on the service
measures that are the responsibility of the user of the work platform.
Other maintenance procedures on the work platform require special skills, special tools or
accurate knowledge about measurements or adjusted values. Guidance for these measures
is provided in a separate service manual. For situations that require service or repair
measures, contact the authorised service provider, importer or manufacturer.
DANGER
Read all the instructions in this manual before using the aerial work platform. Make sure that
you have understood all the instructions. The instructions must absolutely be followed during
operation and maintenance of the aerial work platform.
When handling the unit, in addition to the instructions in this manual, the user must also
observe the local legislation, the guidelines stipulated by the employer, and regulations valid
at the work site.
Dinolift Oy is constantly developing its products. For this reason, the contents of this manual
might not always be in full compliance with the most recent version of the product. Dinolift Oy
reserves the right to modify the product without prior notice. Dinolift Oy assumes no liability
for any problems caused by changed or missing data or mistakes in this manual.
Please consult your dealer or the manufacturer for more information and detailed
instructions.

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Maintenance instructions • DINO 185XTC II • 220XTC II
1.1. OVERVIEW OF THE UNIT
The unit is a self-propelled aerial work platform with track undercarriage.
This aerial work platform complies with the standard EN280 type 1, according to which the
unit may only be transported in the transport position.
For the operation, the lift shall be supported by the hydraulic outriggers so that the tracks will
be raised from the ground.
1.2. INTENDED USE OF THE WORK PLATFORM
The aerial work platform is exclusively intended for transferring people and tools and acting
as a work platform within its permissible load-bearing capacity and reach (refer to the
“Technical Specications” table and the “Reach Diagram”).
The intended use also covers:
• Following all the instructions in these Operating Instructions
• Performance of the inspections and maintenance operations.
This aerial work platform is NOT insulated, and does not offer protection against contact with
electric current. The aerial work platform must not be used for work on electric systems.
Observe the safety instructions concerning the operating environment, and the restrictions
given in them,
NOTICE
The operator must receive instructions and consent from the manufacturer for all
such specic work methods or conditions that the manufacturer has not explicitly
dened in the unit's operation and maintenance instructions.
The lift's primary power source is a diesel engine, and auxiliary power is provided by a
mains-powered electric motor. The outriggers and the boom system are hydraulically
powered.
Consult the chapters “Technical data" and “Structure and functions of the work platform" in
this manual for more detailed information about the lift.

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2. TECHNICAL SPECIFICATIONS
185XTC II 220XTC II
Max. working height 18.5 m 22.1 m
Max. platform height 16.5 m 20.1 m
Max. outreach to the side 11.2 m 11.0 m
Boom rotation continuous
Platform rotation 180°
Turn area refer to the reach diagram
Support width 3.54 / 3.95 m
Transport width 1,4 / 1,18 m 1,4 / 1,18 m
Transport length 5,93 m 6,300 m
Transport height 1,98 m 1,98 m
Weight 2860 kg 3060 kg
Max. allowed load on platform 215 kg
Max. number of persons + additional load 2 persons + 55 kg
Max. allowed sideways load (caused by persons) 400 N
Max. lateral inclination (chassis) ±0,3°
Max. wind speed during operation 12,5 m/s
Min. ambient temperature when working -20 °C
Max. support force on the outriggers 19000 N 19000 N
Platform size 0,7 x 1,3 m
Gradeability 43%
Driving speed 1,4 / 2,4 km/h
Socket outlets on the platform 2 x 230V/50Hz/16A
Power supply
- Internal combustion engine Kubota D1105-EF02
Fuel Diesel (EPA / CARB Tier 4 Final)
Net output 17,3 kW (23,2 h.p.) 2400rpm
Fuel tank volume: 40 l
Oil volume 5,1 l
Sound pressure level 95 dB
Whole-body vibration (during driving) 0.99 m/s2
Whole-body vibration (during working) < 0,5 m/s2
- Mains power (option) 230/50Hz/16A
Sound pressure level < 70 dB
Whole-body vibration not detectable

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Maintenance instructions • DINO 185XTC II • 220XTC II
2.1.1. 185XTC II
2.1. DIMENSION DRAWINGS

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2.1.2. 220XTC II

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Maintenance instructions • DINO 185XTC II • 220XTC II
2.2. REACH DIAGRAM
2.2.1. 185XTC II

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2.2.2. 220XTC II

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Maintenance instructions • DINO 185XTC II • 220XTC II
2.3. EXAMPLE OF THE MACHINE’S NAMEPLATE
The name of the manufacturer, and the production number and serial number of the machine
have been marked on the nameplate as shown in the picture below.
The nameplate is located on the
chassis, in the place shown in the
picture.
The serial number is also
engraved in the rear part of the
chassis, in the place pointed by
the arrow.
Raikkolantie 145
32210 Loimaa
FINLAND
400 N
230 V
-20 C
o
12,5 m/s
50 Hz
o
kg
kg
DINO
54.516
Number of manufacture
Type Manufacturer
Year of manufacture Address of manufacture
Voltage Frequency
Min operating temp. Max wind force
Weight kg Max load 215
Max side force Max inclination of chassis 0,3
Max load of persons Additional load
2 55

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2.4. EXAMPLE OF EU DECLARATION OF CONFORMITY
EU declaration of conformity for machine
Manufacturer
Dinolift Oy
Raikkolantie 145
FI-32210 Loimaa, FINLAND
declares that
DINO 220XTC Aerial Work Platform no YGC220XTCF0220029
complies with the provisions of the Machine Directive 2006/42/EC and its amendments as
well as the national decree (VNA 400/2008), through which they have been brought into
effect.
The inspection in accordance with Annex IX to the directive 2006/42/EC has been
carried out by the notied body no. 0537,
VTT
P.O.Box 1300
FI-33101 Tampere, FINLAND
has granted the certicate no. VTT 166/524/14
In addition, the aerial work platform also complies with the provisions of the following
European Directives:
2006/95/EC, 2000/14/EC, 2004/108/EC
Measured sound power level Lwa ( 92.5 + 1,5 ) 94 dB
Guaranteed sound power level Lwa 94 + 0,5 dB
To the assessment procedure of conformity has been applied: 2000/14/EC, Annex V:
Internal control of production.
In designing the machine, the following harmonised standards have been applied:
SFS-EN 280:2013, SFS-EN 60204-1/A1, SFS-EN-ISO 12100
The person, who has compiled the technical construction le: Santtu Siivola
Chief Engineer
Dinolift Oy, Raikkolantie 145,
FI-32210 Loimaa, FINLAND
Loimaa 07.01.2015
-----------------------------------------
Antti Tuura
Foreman

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Maintenance instructions • DINO 185XTC II • 220XTC II
TEST CERTIFICATE
DATE:
START-UP TESTS:
Inspection place: Dinolift Oy Inspector's signature:
BASIC KNOWLEDGE
Manufacturer: Dinolift OY Place of manufacture: Finland
Address: Raikkolantie 145
32210 LOIMA
A
Importer:
Type of lift:
Chassis:
Boom:
Outriggers:
TECHNICAL SPECIFICATIONS
Machine and type: DINO 185XTC Max. platform height 16,5 m
Number of manufacture
Y
GC185XTC F0185 Max. outreach: depend on load: Depend on load
Year of manufacture 2015
Max. lifting capacity: 215 kg Boom rotation: Continuous
Max. person number: 2Support width: 3,46 m
Max. additional load: 55 kg Transport width: 1,15 m
Power supply: 230VAC Transport length: 5,85 m
Lowest temperature: -20 °C Transport height: 1,98 m
Weight: 2980 kg Basket size: 0,7 x 1,3 m
Inspection points: (Y = meet standards N = do not meet standards)
Y N
Y
N
A. STRENGTH 6. Plate for supports
1. Certificate of material 7. Safety colours
2. Certificate of strength
D. SAFETY REQUIREMENTS
B. STABILITY 1. Indicating device for horizontal
1. Certificate of stability test position
2. Working space diagram 2. Locking device and lockings
3. Stop device for lifting
C. GENERAL REQUIREMENTS 4. Stop for opening of support
1. User's manual 5. Safety distances
2. Place for safekeeping for user's manual 6. Position of working face
3. Machine plate - checking plate 7. Structure of working face
4. Load plate 8. Emergency descent system
5. Warning plate 9. Limit devices
www.dinolift.com
Boom platform Scissor platform Mast platform
Car Self propelled Trailer mounted
Articulated boom Telescope boom Articulated telescope boom
Scissor Fixed mast Telescope mast
Hydraulic turning Hydraulic pushing Mechanical
2.5. SAMPLE OF INSPECTION PROTOCOL FOR THE ACCESS PLATFORM

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2. Sound signal
F. CONTROL DEVICES
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FAILINGS AND NOTES
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Dinolift Oy
Raikkolantie 145
FIN-32210 LOIMAA, FINLAND
Tel. +358 - 20 - 1772 400, Fax +358 - 2 - 7627 160, e-mail: [email protected]
The initial inspection and test loading of the Dino aerial work platforms is performed by the
manufacturer. A protocol, drawn up during the inspection, will accompany the lift.
The protocols of the start-up and periodic inspections must be kept with the lift or its
immediate proximity for at least ve years.

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Maintenance instructions • DINO 185XTC II • 220XTC II
BLANK

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3. SAFETY
All the essential safety instructions and warnings, relevant to transport, use and maintenance
of the lift, are described in this chapter.
DANGER
Failure to observe these instructions and safety regulations may cause a severe injury or
even death. Familiarise yourself with all the safety regulations, operating instructions and
signs afxed to the machine, and follow them.
Make sure that you understand all the safety instructions and regulations. Also make sure
that others operating the machine or working on the work platform are familiar with these
instructions.
3.1. SAFETY INSTRUCTIONS
Only specially trained personnel with authorisation in writing, who are well familiarised with
the device, and at least 18-years old, are allowed to operate the unit.
Keep the lift free of any dirt, which may impair safe operation, and impede the inspection of
the structures.
The device must be serviced and inspected regularly.
Only skilled persons, familiar with the service and repair instructions for the lift, are allowed
to carry out servicing and repair work.
It is strictly prohibited to use a lift which is out of order.
Never remove or disable any safety devices of the machine.
WARNING
The device must neither be altered without the manufacturer’s consent nor be used under
conditions, which do not meet the manufacturer's requirements.
The operator must be given instructions and consent from the manufacturer for all such
specic work methods or conditions that the manufacturer has not explicitly dened.

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Maintenance instructions • DINO 185XTC II • 220XTC II
TRANSFERS
Observe the maximum allowed gradient when transferring the lift. During transfer in rough
terrain, always try to position yourself higher than the machine.
Beware of xed or moving obstacles in the terrain or near the lift while driving. Make sure
that you have a clear view of the driving path.
WORK AREA AND PREPARATIONS BEFORE LIFTING WORK
When working in busy areas, the operating range of the lift must be clearly marked by using
either warning lights or fencing.
Also observe the road trafc regulations.
Ensure the unobstructed range of movement before operating the outriggers.
The load-bearing capacity and the gradient of the base must be taken into account when
supporting the chassis.
Ensure that the outriggers cannot slide while on a gradient.
Additional support plates of adequate size must be used under the outriggers, when working
on soft ground. Only use such additional support plates, on which the metallic outriggers will
not slide.
While in the support position, ensure that the wheels are off the ground.
Always verify the horizontal position of the machine.
Always ensure that the work area is clear of outsiders. Danger of getting crushed between
rotating and xed structures.
While operating the boom from the control centre on the turning device, beware of
getting pressed against the outriggers or other structures that do not turn with the
boom.