Dino lift 240RXT User manual

DINO ® 240RXT
OPERATING INSTRUCTIONS
®
Raikkolantie 145
FI-32210 LOIMAA
T. [phone]
F. [phone]
[email protected]
www.dinolift.com
Manufacturer:
Dealer:

DINO 240RXT
2

DINO 240RXT
3
ORIGINAL OPERATING INSTRUCTIONS
Valid from serial number 24040→

DINO 240RXT
4
TABLE OF CONTENTS
1EU DECLARATION OF CONFORMITY......................................................................................6
2REACH DIAGRAM...........................................................................................................................7
3DIMENSION DRAWING..................................................................................................................8
4TECHNICAL SPECIFICATION .....................................................................................................9
4.1 EXAMPLE OF THE MACHINE’S NAMEPLATE......................................................................................9
4.2 GENERAL DESCRIPTION OF THE MACHINE......................................................................................10
4.3 DESCRIPTION OF THE MACHINE’S INTENDED USE ..........................................................................10
5GENERAL SAFETY REGULATIONS .........................................................................................11
5.1 !! INSTRUCTIONS FOR SAFE OPERATION!.......................................................................................13
6INSPECTIONS .................................................................................................................................14
7WORKSITE INSPECTION ............................................................................................................15
8OPERATION OF SAFETY DEVICES..........................................................................................16
9OPERATING CONTROLS.............................................................................................................19
9.1 CONTROLS ON THE CHASSIS PANEL OK2..........................................................................19
9.2 CONTROLS ON THE PLATFORM PANEL OK1.....................................................................21
10 MEASURES TO BE TAKEN IF THE LIFT IS AT RISK OF LOSING ITS STABILITY ..22
11 START-UP.....................................................................................................................................23
12 EMERGENCY DESCENT SYSTEM .........................................................................................31
13 MANUAL RELEASE OF THE PARKING BRAKES..............................................................32
14 SPECIAL INSTRUCTIONS FOR WINTER USE ....................................................................33
15 MEASURES TO BE TAKEN AT THE END OF THE WORKING DAY..............................34
16 PREPARING THE LIFT FOR TRANSPORT ..........................................................................35
17 INSTRUCTIONS FOR SERVICE AND MAINTENANCE.....................................................37
17.1 GENERAL SERVICE INSTRUCTIONS ................................................................................37
17.2 SERVICE AND INSPECTION INSTRUCTIONS ..................................................................38
17.3 LUBRICATION PLAN............................................................................................................39
17.4 LONG-TERM STORAGE........................................................................................................40
17.5 LOAD HOLDING AND LOAD REGULATION VALVES....................................................42
17.6 LEVELLING SYSTEM OF THE PLATFORM.......................................................................43
17.7 REGULAR SERVICING .........................................................................................................44
17.7.1 TESTING THE OUTREACH LIMIT SWITCH (RK4)........................................................49
17.7.2 TESTING THE OVERLOAD LIMIT SWITCH (RK5)........................................................51
17.7.3 ADJUSTMENT OF OUTREACH LIMIT SWITCH (RK4) AND THE OVERLOAD LIMIT
SWITCH (RK5)...................................................................................................................................53
18 INSPECTION INSTRUCTIONS.................................................................................................59
18.1 FIRST INSPECTION ...............................................................................................................59

DINO 240RXT
5
18.2 SAMPLE OF INSPECTION PROTOCOL FOR THE ACCESS PLATFORM .......................60
18.3 DAILY INSPECTION (START-UP INSPECTION)...............................................................62
18.4 MONTHLY INSPECTION (MAINTENANCE INSPECTION) .............................................63
18.5 ANNUAL INSPECTION (REGULAR INSPECTION)...........................................................64
18.6 EXTRAORDINARY INSPECTION........................................................................................67
18.7 TEST LOADING INSTRUCTIONS FOR REGULAR INSPECTION....................................68
19 FAULT FINDING .........................................................................................................................69
20 OPERATION OF ELECTRIC COMPONENTS.......................................................................73
20.1 MAIN CONTROL CENTRE (PK)...........................................................................................73
20.2 CONTROL CENTRE 2(OK2).................................................................................................75
20.3 CONTROL CENTRE 1(OK1).................................................................................................76
20.4 LIMIT SWITCHES ..................................................................................................................78
20.5 CHASSIS CONTROL CENTRE (AK).....................................................................................79
20.6 OTHER MARKINGS...............................................................................................................80
20.7 ELECTRIC COMPONENTS ...................................................................................................81
21 ELECTRIC DIAGRAM 24021 -> ...............................................................................................83
22 HYDRAULIC DIAGRAM; DRIVE TRANSMISSION ..........................................................108
23 HYDRAULIC COMPONENTS.................................................................................................109
24 HYDRAULIC DIAGRAM; BOOM OPERATION NO. 24013--- ..........................................110
25 HYDRAULIC COMPONENTS.................................................................................................111
26 HYDRAULIC DIAGRAM; BOOM OPERATION, WITH OPTIONAL EQUIPMENT NO.
24010---...................................................................................................................................................112

DINO 240RXT
6
1 EU Declaration of Conformity
EC-Declaration of Conformity for Machinery
Manufacturer:
Dinolift O
Raikkolantie 145
FI-32210 Loimaa, FINLAND
which has authorised Chief Engineer Mr. Seppo Kopu, Dinolift Oy, Raikkolantie 145, 32210
Loimaa, Finland to draw up the Technical Construction File
declares that
DINO 240RXT Access Platform no YGC240RXTD00240XX
is in conformity with the provisions of Machinery Directive 2006/42/EC as amended and
with national implementing legislation and also fulfils the requirements of the following EEC
directives: Low Voltage Directive (2006/95/EC), directive (2000/14/EC), and EMC Directive
(2004/108/EC).
Conformity assessment procedure followed: 2000/14/EC, Annex V: Internal control of
production.
Measured sound power level Lwa ( 95,5 + 1,5 ) 97 dB
Quaranteed sound power level Lwa 97 + 0,5 dB
Notified body nr. 0537,
VTT
P.O.Box 1300
FI-33101 Tampere, FINLAND
has granted the certificate no. VTT 178/524/09
In designing the machine, the following harmonized standards have been applied:
SFS-EN 280/A1+A2; SFS-EN 60204-1/A1
Loimaa 30.05.2013
(place) (date)
-----------------------------------------
(signature)
Seppo Kopu
Chief Engineer
(name in block letters, position)

DINO 240RXT
7
2 REACH DIAGRAM

DINO 240RXT
8
3 DIMENSION DRAWING

DINO 240RXT
9
4 TECHNICAL SPECIFICATION
Max. working height 24 m
Max. platform height 22 m
Max. outreach 12.1 m
Boom rotation continuous
Platform rotation 90°
Turn area refer to reach diagram
Support width 4.0 m / 4.4m
Transport width 1.98 m
Transport length 6.65 m
Transport height 2.29 m
Weight 4,250 kg
Max. allowed load on platform 215 kg
Max. number of persons + additional load 2 persons + 55 kg
Max. allowed sideways load (caused by persons) 400 N
Max. lateral inclination (chassis) ±0,5°
Max. wind speed during operation 12.5 m/s
Min. ambient temperature when working -20 °C
Max. support force on the outriggers 25,000 N
Platform size 0.7 x 1.3 m
Gradeability 35%
Power supply:
-combustion engine (Diesel) 18.5 kW (24.8 hp)/ 2800 r/min
-sound pressure level 98 dB
-mains current (optional) 230V / 50Hz / 16A
-sound pressure level under 70 dB
Socket outlets on the platform 230V / 50Hz / 10A
4.1 Example of the machine’s nameplate

DINO 240RXT
10
4.2 General description of the machine
The denominations of the machine’s essential parts and concepts, which are used later in these
instructions, are described on this page.
4.3 Description of the machine’s intended use
The Access Platform is exclusively intended for transferring people and tools and acting as a work
platform to the limit of its load-bearing capacity and reach (refer to the table of Technical
Specifications and Reach Diagram).
The intended use also covers:
-Following all the instructions in the Operating Instructions
-Performance of the inspections and maintenance operations

DINO 240RXT
11
5 GENERAL SAFETY REGULATIONS
Make yourself familiar with these operation instructions before using the lift!
-Keep these operating instructions in the place reserved for them.
-Make sure that all users of the lift are familiar with these instructions.
-Advice the new users and strictly follow all instructions given by the manufacturer.
-Make sure you clearly understand all instructions relating to the operational safety of the lift.
Always use chocks under the wheels when leaving the lift on a gradient.
Only specially trained personnel with authorisation in writing from the employer who are well
familiarised with the device and at least 18-years old are allowed to operate the lift
-The max. allowed load on the platform is two (2) persons and at maximum fifty five (55) kg of
additional load, however, the total load must not exceed two hundred fifteen (215) kg.
-The platform may only be operated when the chassis is well supported and the wheels are off the
ground.
-The load-bearing capacity and the gradient of the base must be taken into account when supporting
the chassis.
-Additional support plates of adequate size must be used under the outriggers when working on soft
ground.
Only use such additional support plates on which the metallic outriggers will not slide.
-The weather conditions, such as wind, visibility and rain, must always be taken into account so that
these factors will not adversely affect the safe performance of the lifting operations.
The use of the lift is prohibited if
-the temperature drops under - 20 °C or
-the wind speed exceeds 12.5 m/s
PROTECT YOUR HEARING WHILE USING THE POWER UNIT 91 dB
USE THE SAFETY HARNESS!
Connecting points
for the safety
harness.
1 person/lug

DINO 240RXT
12
Do not use ladders, steps or other similar equipment on the platform.
Never throw any objects from the platform.
The lift must not be used for transferring goods or persons between different floors or working levels.
Never disable the operation of any safety device.
Always make sure before lowering the platform that the area on the underside is clear of any
obstructions.
Avoid damaging the platform by lowering it on the ground or bringing it in contact with any structures.
When working in busy areas the operating range of the lift must be clearly marked either by using
warning lights or fencing.
Also observe the regulations of the Road Traffic Act.
Beware of the live aerial power lines in the area - observe the minimum safety distances:
Keep the lift clean of any dirt which may impair the safe operation and impede the inspection of the
structures
The device must be serviced and inspected regularly.
Only skilled persons who are familiar with the service and reparation instructions are allowed to carry
out the service and reparation work.
It is strictly prohibited to use a lift which is out of order.
The operator must be given instructions and consent from the manufacturer for all
such specific work methods or conditions, which the manufacturer has not explicitly
defined
The device must neither be altered without the manufacturer’s consent nor be used
under conditions which do not meet the requirements set by the manufacturer.
Voltage Min. distance below
(m)
Min. distance at the
side (m)
100 – 400 V hanging spiral
cable 0,5 0,5
100 – 400 V open-wire cable 2 2
6 – 45 kV 2 3
110 kV 3 5
220 kV 4 5
400 kV
5
5

DINO 240RXT
13
5.1 !! Instructions for safe operation!
-Use a safety harness while on the platform.
-Use hearing protectors when operating the power unit from the chassis panel. Sound pressure
level 91 dB.
-Never load the platform while in the upper position.
-The lift must not be used when the temperature is below -20°C and the wind speed exceeds
12.5 m/s.
-Beware of live power lines within the work area.
-The lift MUST NOT be used as a crane.
-Always ensure the load-bearing capacity of the standing surface.
-Ensure the unobstructed range of movement before operating the outriggers.
-While in the support position, ensure that the wheels are off the ground.
-Always verify the horizontal position of the machine.
-Ensure that the outriggers cannot slide while on a gradient.
-Always ensure that the work area is clear of outsiders. Danger of getting squeezed between
rotating and fixed structures.
-Stepping on or off the platform in motion is prohibited.
-The maximum-allowed gradient during transfers is 35%. During transfer in rough terrain, try
to stay above the machine.
-While operating the boom from the control panel on the turning device, beware of getting
pressed against the outriggers or other structures that do not turn with the boom.
-When the boom is in its lowest positions, make sure it cannot clash during rotation with
structures that do not turn with the boom.
-Before operating, always ensure that the safety devices and the emergency descent system are
in working order.
-Do not take tools/material of large surface area onto the platform. The increase in wind load
may jeopardize the stability of the device.
-Always keep the lift free from dirt, snow and ice.
-Ensure that the lift is inspected and serviced, before use.
-Never use a defective lift.
-Never use a lift alone. Make sure, there is always someone on the ground, who can call for help
in case of an emergency.

DINO 240RXT
14
6 INSPECTIONS
A thorough inspection of the lift must be carried out at least once every twelve (12) months.
The inspection shall be carried out by a technically trained person who is familiar with the operation and
structure of the lift.
Draw up a protocol of the inspections and keep it always with the unit stored in the space reserved for it.
Carry out he inspections on regular basis throughout the service life of the lift.
The inspection must be carried out within twelve (12) months from the first or the previous inspection.
If the lift is used under extreme conditions, intervals between the inspections shall be reduced.
The overall operating condition of the lift as well as the condition of the safety-related control devices
shall be established in the regular inspections. Particular attention shall be paid to changes which affect
the operational safety.
In connection with the regular inspection, it shall be established to what extent the lessons and practical
experience gained from the previous inspection can be implemented for even better safety.
NOTE! Primarily the national legislation must be followed!
Regular inspections and service measures are described more thoroughly in the chapter "Service-
and maintenance".

DINO 240RXT
15
7 WORKSITE INSPECTION
1. General information
-Is the lift suited for the intended job?
-Is the performance of the lift sufficient for the job? (reach, loadability etc.)
-Is the position of the lift safe?
-Is the lighting on the worksite sufficient?
2. Documents
-Are the Operation and Service Instructions for this lift present? (Manufacturer´s instructions)
-Are inspections and servicing carried out in accordance with the instructions and have the
defects affecting the safety been checked as repaired?
(Inspection protocols)
3. Structure (Visual inspection and operational test)
-General condition of the lift
-Operation and protection of the controls
-Emergency stop, signal horn and limit switches
-Electrical appliances and wiring
-Oil leaks
-Load markings and signs
4. Operator
-Is the operator old enough?
-Has the operator received the required training?
5. Special issues on the work site
-Are there any additional regulations relevant to the worksite or the work?

DINO 240RXT
16
8 OPERATION OF SAFETY DEVICES
1. Support outriggers
The safety limit switch RK3 prevents the operation of the outriggers and the driving device when the
boom does not rest on the transport support.
The switch is located on the transport support.
RK 4 and RK5
RK3
RK11, RK12, RK13a and RK14
2. Lifting the boom
All the lift’s support outriggers must be in the support position before the boom is lifted.
Make sure that the wheels are off the ground.
The safety limit switches RK11, RK12, RK13 ja RK14 are located on the support outriggers.

DINO 240RXT
17
3. Outreach range and overload protection switch
The safety limit switches prevent overloading of the lift.
At a predetermined position the outreach limit switch RK4 stops extension of the telescope and
lowering of the boom.
The overload limit switch RK5 backs up if the RK4 for some reason does not work.
The red light starts flashing as the RK4 stops the movement. While the red light is flashing, the lift can
be operated in the direction where it stays inside the allowed outreach area.
The overload limit-switch RK5 backs up the operation of the RK4. At the same time the buzzer is
switched on.
PRESSURE SPRING
LIMIT SWITCHES RK4 AND RK5
ARTICULATED ARM LIFTING CYLINDER
4. As the emergency stop button is depressed all movements stop and the power unit is turned off.
The emergency stop pushbutton must be pulled up before starting the power unit.
Check operation of the safety devices!

DINO 240RXT
18
S20
S18
S17
S19
S16
Q2
H6
H3
S30
S13
S1
OK2

DINO 240RXT
19
9 OPERATING CONTROLS
9.1 CONTROLS ON THE CHASSIS PANEL OK2
Q2 Switch lock, positions:
0 - ignition off
1 - power on, operating position
2 - glowing
3 - start
S1 Emergency stop
-push to stop
-pull to reset
S13 Start button of emergency descent system
S16 Lever for turning
S17 Control lever for the boom
S18 Lever for telescope movement
S19 Lever for articulated arms
S20 Lever for platform inclination
S30 Telescope in, pushbutton
H3 Red signal light, alarm
H6 Orange signal light, glowing

DINO 240RXT
20
OK1
Q1
S11
S12
S31
S26
MDM
S25
S22
S23
S24
S21
F13
S29
S27
S4
H1 H5
AD
H4
LX-A1LX-A0
PR