Discount Equipment DSS200 User manual

UU
UUSS SS CC CCAA AA EE EESS SS
DSS200
Operator’s manual
Manuel d’utilisation
Manual de instrucciones
Please read the operator’s manual carefully and make sure you understand the instructions before using the machine.
Lire attentivement et bien assimiler le manuel d’utilisation avant d’utiliser la machine.
Lea detenidamente el manual de instrucciones y asegúrese de entender su contenido antes de utilizar la máquina
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KEY T O SYMBOLS
2 –
English
Symbols on the mac hine:
W ARNING! The machine can be a
dangerous tool if used incorrectly or
carelessly, which can cause serious or
fatal injury to the operator or others.
Please read the operator’s manual
carefully and make sure you understand
the instructions before using the machine.
Wear personal protective equipment. See
instructions under the heading ”Personal
protective equipment”.
WARNING! Risk of crush injuries! There is
always a risk of crush injuries when
working with products containing moving
parts.
WARNING! Hot surface.
WARNING! Watch out for demolition
material becoming loose when cutting.
Use personal safety equipment and keep
your distance.
This product is in accordance with
applicable CE directives.
En vironmental marking. Symbols on the
product or its packaging indicate that this
product cannot be handled as domestic
waste. It must instead be submitted to an
appropriate recycling station for the
recovery of electrical and electronic
equipment.
By ensuring that this product is taken care of correctly,
you can help to counteract the potential negative impact
on the environment and people that can otherwise result
through the incorrect waste management of this product.
For more detailed information about recycling this
product, contact your municipality, your domestic waste
service or the shop from where you purchased the
product.
Other symbols/decals on the mac hine refer to special
certification requirements for certain markets.
Explanation of warning le vels
The w arnings are graded in three levels.
W ARNING!
CAUTION!
NOTICE!
!
W
ARNING! Used if there is a risk of
serious injury or death for the operator
or damage to the surroundings if the
instructions in the manual are not
followed.
!
CA UTION! Used if there is a risk of injury
to the operator or damage to the
surroundings if the instructions in the
manual are not followed.
NO TICE! Used if there is a risk of damage to materials
or the machine if the instructions in the manual are not
followed.
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CONTENTS
English –
3
Contents Note the f ollowing before
starting:
KEY TO SYMBOLS
Symbols on the machine: ..................................... 2
Explanation of warning levels ............................... 2
CONTENTS
Contents ............................................................... 3
Note the following before starting: ........................ 3
PRESENT ATION
Dear customer! ..................................................... 4
Design and features ............................................. 4
DSS200 ................................................................ 4
Applications .......................................................... 4
PRESENT ATION
What is what on the tool? ..................................... 5
ASSEMBLING AND ADJUSTMENTS
Gener al ................................................................. 6
Mount tool on machine ......................................... 6
Connect the hydraulic hoses ................................ 6
Disconnect the hydraulic hoses ............................ 6
OPERA TING
Protectiv e equipment ............................................ 7
General safety precautions ................................... 8
Work safety ........................................................... 9
Basic working techniques ..................................... 10
MAINTENANCE
Gener al ................................................................. 11
Maintenance schedule ......................................... 11
Cleaning ............................................................... 11
General inspection ............................................... 11
Cutters .................................................................. 11
Lubrication ............................................................ 12
Long-term storage ................................................ 12
Worn product ........................................................ 12
Troubleshooting schedule ..................................... 13
TECHNICAL D ATA
T echnical data ...................................................... 14
US WARRANTY STATEMENT
W ARRANTY POLICY ........................................... 15
EQUIPMENT ........................................................ 15
!
W
ARNING! Cutting, especially when DRY
cutting, generates dust that comes from
the material being cut, which frequently
contains silica. Silica is a basic
component of sand, quartz, brick clay,
granite and numerous other minerals
and rocks. Exposure to excessive
amount of such dust can cause:
Respiratory disease (affecting your
ability to breath), including chronic
bronchitis, silicosis and pulmonary
fibrosis from exposure to silica.These
diseases may be fatal;
Skin irritation and rash.
Cancer according to NTP* and IARC* */
National Toxicology Program,
International Agency for Research on
Cancer
Take precautionary steps:
Avoid inhalation of and skin contact with
dust, mist and fumes.
Wear and ensure that all bystanders wear
appropriate respiratory protection such
as dust masks designed to filter out
microscopic particles. (See OSHA 29
CFR Part 1910.1200)
Wet cut when feasible, to minimize dust.
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PRESENTATION
Dear customer!
Thank you for choosing a Husqvarna product!
It is our wish that you will be satisfied with your product
and that it will be your companion for a long time. A
purchase of one of our products gives you access to
professional help with repairs and services. If the retailer
who sells your machine is not one of our authorised
dealers, ask him for the address of your nearest service
workshop.
This operator’s manual is a valuable document. Make
sure it is always at hand at the work place. By following its
content (using, service, maintenance etc.) the life span
and the second-hand value of the machine can be
extended.If you ever lend or sell this machine, make sure
that the borrower or buyer gets the operator′s manual, so
they will also know how to properly maintain and use it.
More than 300 years of innovation
Husqvarna AB is a Swedish company based on a tradition
that dates back to 1689, when the Swedish King Charles
XI ordered the construction of a factory for production of
muskets. At that time, the foundation was already laid for
the engineering skills behind the development of some of
the world's leading products in areas such as hunting
weapons, bicycles, motorcycles, domestic appliances,
sewing machines and outdoor products.
Husqvarna is the global leader in outdoor power products
for forestry, park maintenance and lawn and garden care,
as well as cutting equipment and diamond tools for the
construction and stone industries.
Owner responsibility
It is the owner’s/employer’s responsibility that the operator
has sufficient knowledge about how to use the machine
safely. Supervisors and operators must have read and
understood the Operator’s Manual. They must be aware
of:
• The machine’s safety instructions.
• The machine’s range of applications and limitations.
• How the machine is to be used and maintained.
Local regulations could restict the use of this machine.
Find out what regulations are applicable where you work
before you start using the machine.
The manufacturer’s reservation
Subsequent to publishing this manual Husqvarna may
issue additional information for safe operation of this
product. It is the owner’s obligation to keep up with the
safest methods of operation.
Husqvarna AB has a policy of continuous product
development and therefore reserves the right to modify
the design and appearance of products without prior
notice.
4 – English
Design and features
Values such as high performance, reliability, innovative
technology, advanced technical solutions and
environmental considerations distinguish Husqvarna's
products. Safe operation of this product requires the
operator to read this manual carefully. Ask your dealer or
Husqvarna should you need more information.
Some of the unique features of your product are
described below.
DSS200
• Custom design that allows easy access even in
confined spaces.
• Blade to enable cutting pipes and profiles close to
walls or behind other materials.
• The design of the blade makes it possible to cut
wooden structures but also copper pipes.
• Exchangeable blade for cutting metal. (Not hardened
steel). If one of the blades becomes worn, it can be
replaced separately.
• The jaws can cut material with a thickness of 0 inch/
mm to 7,9 / 200 inch/mm.
• Hydraulic rotation 360°
Applications
The tool is intended to be mounted on a machine for
carrying out demolition by cutting metal structures.
The tool is only to be used together with the machines
listed below.
*Separate adapter plate or adapter sleeves required.
The machine is intended for use in industrial applications
by experienced operators.
!
WARNING! It is prohibited to use the tool
for lifting, pushing, pulling, hammering
or carrying any kind of material.
DSS200
DXR310 X
DXR300 X
DXR270 X
DXR250 X
DXR140* X
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English –
5
PRESENT A
TION
What is what on the tool?
1
2
6
5
4
3
7
12
13
11
10
9
8
1 Tool attachment
2 Hydraulic connection for cutting function
3 Lifting point
4 Rotor
5 Bearings
6 Cylinder
7 Shear house
8 Lubricating point
9 Shear jaws
10 Shear, outer
11 Shear, inner
12 Hydraulic connections for rotor
13 Operator’s manual
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ASSEMBLING AND ADJUSTMENTS
6 –
English
General
Pre vent dirt from entering the hydraulic system by:
• Wiping dirt off the couplings before assembling or
dismantling.
• Placing dust guards on the machine’s hydraulic
couplings when no tool is mounted.
• Ensuring that the tool’s hoses are always connected
together when the tool is not connected to the
machine.
Mount tool on mac hine
• See the operator’s manual for the demolition machine
for instructions.
Connect the h ydraulic hoses
The h ydraulic hoses are equipped with quick couplings
with decompression.This facilitates fitting the hoses even
though pressure is trapped.
• Connect the male connection on the tool to the female
connection on the machine. The nut should snap
when properly mounted. The couplings are locked by
turning the outer sleeve on the female coupling so that
the slot moves away from the ball.
• Connect the female connection on he tool to the male
connection on the machine.
•Start the motor.
• Open and close steel shears 5-6 times.
• Turn off the motor. Turn the main switch to the "0"-
position.
•Check for leaks.
Disconnect the h ydraulic hoses
• Open the jaws to the maximum to retract the hydraulic
cylinders completely.
•Turn off the motor.
• Rotate the outer sleeve so that the slot coincides with
the ball and push towards the ball to disconnect the
connection.
• Remove the tool from the machine. See the operator’s
manual for the demolition machine for instructions.
!
W
ARNING! Ensure that the tool is
correctly and securely fitted. If a tool
unexpectedly comes loose it can cause
personal injury.
Ensure that the tool’s and the machine’s
performance (weight, hydraulic pressure,
flow etc) are compatible.
!
CA
UTION! Pipe and hose couplings can
remain pressurized despite the motor
being switched off and the power cable
disconnected. It must always be
assumed that hydraulic hoses are
pressurized and they must be opened
with great care. Relieve the pressure on
the arm system by resting it on the
ground and turn off the electric motor
before undoing the hoses.Take great
care when undoing connections and use
appropriate personal protective
equipment.
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OPERA TING
English –
7
Pr otective equipment
General
• Do not use the machine unless you are able to call for
help in the event of an accident.
P ersonal protective equipment
Y ou must use approved personal protective equipment
whenever you use the machine. Personal protective
equipment cannot eliminate the risk of injury but it will
reduce the degree of injury if an accident does happen.
Ask your dealer for help in choosing the right equipment.
Chemicals such as degreasing agent, grease and
hydraulic fluid can give rise to allergies in conjunction with
repeated skin contact. Avoid contact with the skin, use
protective equipment.
When in use, the machine can generate dust and fumes
that can contain harmful chemicals. Know the nature of
the material being worked on and wear appropriate dust
mask or respirator protection.
A face mask is especially important when working indoors
due to the limited ventilation.In some situations it can also
be suitable to apply water in order to decrease the dust.
Always wear:
• Approved protective helmet
• Hearing protection
• Approved eye protection. If you use a face shield then
you must also wear approved protective goggles.
Approved protective goggles must comply with
standard ANSI Z87.1 in the USA or EN 166 in EU
countries.Visors must comply with standard EN 1731.
• Breathing mask
• Heavy-duty, firm grip gloves.
• Tight-fitting, heavy-duty and comfortable clothing that
permits full freedom of movement.
• Boots with steel toe-caps and non-slip sole
Be careful as clothing, long hair, and jewellery can get
caught in moving parts.
Other protective equipment
• Fire Extinguisher
• Always have a first aid kit nearby.
• Use an approved lifting device to secure and lift heavy
machine parts.
!
WARNING! When in use, the machine can
generate dust and fumes that can
contain harmful chemicals. Know the
nature of the material being worked on
and wear appropriate dust mask or
respirator protection. A face mask is
especially important when working
indoors due to the limited ventilation. In
some situations it can also be suitable to
apply water in order to decrease the
dust.
Long-term exposure to noise can result
in permanent hearing impairment. So
always use approved hearing protection.
Listen out for warning signals or shouts
when you are wearing hearing
protection. Always remove your hearing
protection as soon as the engine stops.
!
CAUTION! Sparks may appear and start a
fire when you work with the machine.
Always keep fire fighting equipment
handy.
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OPERATING
8 – English
General safety precautions
This section describes basic safety directions for using
the machine. This information is never a substitute for
professional skills and experience. Cordon off the work
area.
• Please read the operator’s manual carefully and make
sure you understand the instructions before using the
machine. Save all warnings and instructions for
future reference.
• This machine is used in combination with other
products. Please read the manual provided with the
products carefully and make sure you understand the
instructions before using the machine.
• Keep in mind that it is you, the operator that is
responsible for not exposing people or their property
to accidents or hazards.
• All operators shall be trained in the use of the
machine. The owner is responsible for ensuring that
the operators receive training.
• The machine must be kept clean. Signs and stickers
must be fully legible. Replace all worn or damaged
decals.
Always use common sense
It is not possible to cover every conceivable situation you
can face. Always exercise care and use your common
sense. If you get into a situation where you feel unsafe,
stop and seek expert advice. Contact Discount-
equipment, service agent or an experienced user. Do
not attempt any task that you feel unsure of!
!
WARNING! Read all safety warnings and
all instructions. Failure to follow the
warnings and instructions may result in
fire and/or serious injury.
Make sure no unauthorised persons are
in the working area, otherwise there is a
risk of serious personal injury.
!
WARNING! The machine can be a
dangerous tool if used incorrectly or
carelessly, which can cause serious or
fatal injury to the operator or others.
Never allow children or other persons
not trained in the use of the machine to
use or service it. Never allow anyone else
to use the machine without first ensuring
that they have read and understood the
contents of the operator’s manual.
Never use the machine if you are
fatigued, while under the influence of
alcohol or drugs, medication or anything
that could affect your vision, alertness,
coordination or judgement.
!
WARNING! Unauthorized modifications
and/or accessories may lead to serious
injury or death to the user or others.
Do not modify this product or use it if it
appears to have been modified by others.
Never use a machine that is faulty. Carry
out the safety checks, maintenance and
service instructions described in this
manual. Some maintenance and service
measures must be carried out by trained
and qualified specialists. See
instructions under the heading
Maintenance.
Always use genuine accessories.
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OPERATING
English – 9
Work safety
Work area safety
The machine’s risk area
Nobody is permitted to be within the machine’s risk area
when work is underway.This also applies for the operator.
The working area is limited by the machine’s reach,
however, the risk area varies depending on working
method, work object, surface etc. Study possible risks
before starting work. If conditions change during the
course of the work, the risk area must be redefined.
Workplace
• Define and cordon off the risk area. Nobody is
permitted to be within the machine’s risk area when
work is underway.
• Ensure that the working area is sufficiently illuminated
to create a safe working environment.
• The machine can be remote controlled over long
distances.Do not operate the machine unless you
have clear supervision of the machine and its risk
area.
• Never start working with the machine until the working
area has been cleared of obstacles.
•Be on the alert when working in environments where
there is a substantial risk of slipping due to
unevenness, loose material, oil, ice or suchlike.
• Inspect ground conditions, load-bearing structures
etc. to prevent materials, machines and staff falling
and deal with any risks there might be before starting
work.
• When working at a height, for instance on roofs,
platforms and the like, increase the size of the risk
area. Define and cordon off the risk area at ground
level and ensure that no material can fall down and
cause injury.
• Do not use the machine in environments where there
is a risk of explosion.Take the risk of spark formation
into account when working in flammable
environments.
• Always check and mark where electricity cables and
pipelines are routed.
• The air in confined spaces can rapidly become
harmful to health due to, for example, dust and gases.
Use protective equipment and ensure that there is
satisfactory ventilation.
Personal safety
• Never use the machine if you are tired, if you have
drunk alcohol, or if you are taking medication that
could affect your vision, your judgement or your co-
ordination.
• Wear personal protective equipment.See instructions
under the heading ”Personal protective equipment”.
• An incorrect maneuver or unforeseeable incident can
result in collapse. Never stand underneath the work
object.
• Never stand where there is a risk of being crushed.
The machine can rapidly change position. Never
stand underneath a raised arm, even if the machine is
turned off.
• Reduce the risk when working alone by making sure
that an emergency alarm is available via mobile
phone or other equipment.
• People and animals can distract you causing you to
lose control of the machine. For this reason, always
remain concentrated and focused on the task. Never
allow children to operate the machine.
• Always work in a manner that permits easy access to
the emergency stop.
Hydraulic safety
• Risk of burn. The hydraulic oil, the hoses and the
connections can reach very high temperatures with or
without the tool connected. Use appropriate personal
protective equipment.
• Before performing operations on the hydraulic
system, wait until the machine has cooled down.
• Check that all couplings, connections and hydraulic
hoses are in full working order.
• Keep the hydraulic hoses and couplings free from dirt.
• Do not misuse hoses.
• Do not use hoses that are distorted, worn or
damaged.
• Check that none of the hoses are rubbing against
sharp edges. Be alert to the risk of abrasive jets.
• Adjust the length of hydraulic hoses so that they are
never entirely stretched.
• Ensure that the hose is not twisted during mounting.
• Avoid severe bends in the hose.
• Check that the hoses are connected correctly to the
machine and that the hydraulic couplings lock as
intended before pressurising the hydraulic system.
The couplings are locked by turning the outer sleeve
on the female coupling so that the slot moves away
from the ball.
The pressure hoses in the system must always be
connected to the tool’s intake.The return hoses in the
system must always go to the tool’s outlet. Confusing
the connections can cause the tool to work in reverse,
which can result in personal injury.
• Check for leakage at the hose connectors, couplings
and cylinders.A rupture or leak can cause a ”hydraulic
oil injection” in the body or result in other serious
physical injury.
• Do not check for leakage with your hands. Contact
with the leak can result in serious personal injury
caused by the high pressure in the hydraulic system.
• Do not exceed the specified hydraulic oil flow or
pressure for the tool being used. Excessive pressure
or flow can result in rupturing.
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OPERATING
10 – English
Use with the tool mounted on the
machine
•Make sure all safety devices are in place and in good
condition, replace if damage.
• Define and cordon off the risk area. Nobody is
permitted to be within the machine’s risk area when
work is underway. The machine’s risk area can vary
during the course of the work.This also applies for the
operator.
• Never leave the machine unsupervised with the motor
running.
•Always switch off the machine before you move it.
• Always unplug the machine during longer work
breaks.
•Check that all couplings, connections and cables are
intact and free from dirt. If an emergency situation
should arise anyway, push the red emergency stop
button.
• Keep all parts in good working order and ensure that
all fixtures are properly tightened.
•The user must only carry out the maintenance and
service work described in this manual.More extensive
work must be carried out by an authorized service
workshop.
• Use personal protective equipment as well as
equipment to mechanically secure machine
components during maintenance and service.
• If service operations or trouble shooting does not
require the machine to be switched on, the power
cable must be removed and positioned so that it
cannot be connected by mistake.
• Pipe and hose couplings can remain pressurized
despite the motor being switched off. Always work on
the assumption that the hoses are under pressure
when dismantling. Take great care when undoing
connections and use appropriate personal protective
equipment.
• Use an approved lifting device to secure and lift heavy
machine parts.
• Several components heat up during use of the
machine. Do not commence any servicing or
maintenance tasks until the machine has cooled.
• When work is finished, operate the arm to rest against
the ground before turning off the machine.
Basic working techniques
Transport and storage
Lifting the tool
•When lifting the tool there is a risk of injuring persons
or damaging the machine or the surroundings. Define
the risk area and check that nobody is present within
the area when lifting.
• Use an approved lifting device to secure and lift heavy
machine parts.
• The lifting equipment must be attached at all the
machine’s lifting points.
Securing the load
• Fix the tool on a pallet and handle with a forklift.
• Secure the equipment during transportation in order
to avoid transport damage and accidents.
Transport
• For transport of short distances the tool can be
transported at low speed while mounted on the
machine. Retract the arm system. The center of
gravity must be as close to the machine’s center as
possible.
• When loading or unloading using a ramp the tool must
be removed from the machine.
Storage
• Remove the tool from the machine.
• Store the tools safely and inaccessible to
unauthorised people. Ensure that they are in a stable
position and cannot tip over. If tools are placed high up
or on a slope they must be secured so that they
cannot be put into motion or fall. Protect the tools’
hydraulic couplings against dirt and damage.
• Store the equipment in a lockable area so that it is out
of reach of children and unauthorized persons.
• Store the machine and its equipment in a dry and frost
proof place.
!
WARNING! It is prohibited to use the tool
for lifting, pushing, pulling, hammering
or carrying any kind of material.
Never lean on the shearer to lift and/or
move the operating machine.
!
CAUTION! Cut with the tips will twist the
blades and shorten their life.
Cutting steel wire, hardened steel and
thin steel plate can damage the steel
shear blades and blade bearing.
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MAINTENANCE
English – 11
General
• Let Discount-equipment regularly check the machine
and make essential adjustments and repairs.
Maintenance schedule
In the maintenance schedule you can see which parts of
your machine that require maintenance, and with which
intervals it should take place.The intervals are calculated
based on daily use of the machine, and may differ
depending on the rate of usage.
Cleaning
• Clean with a rag or brush.
• The tool can be cleaned more thoroughly by washing
it with water and detergent.
General inspection
• Check the tool for damage and wear.
• Check that all couplings, connections and hydraulic
hoses are in full working order. Replace if necessary.
• Make sure that the bolts are not loose.Tighten the
bolts with a torque wrench if necessary.
Cutters
Always use genuine parts.
• Check the cutters.The blades should be changed
when more than 2 mm of the radius is cracked.
Inspect the wear on the cylinder head wear plate when
changing blade and change of necessary.
!
WARNING! The user must only carry out
the maintenance and service work
described in this manual. More extensive
work must be carried out by an
authorized service workshop.
All operations described in this section
must be performed with the tool
dismounted from the machine and
positioned on the ground.
Use personal protective equipment as
well as equipment to mechanically
secure machine components during
maintenance and service.
The life span of the machine can be
reduced and the risk of accidents can
increase if machine maintenance is not
carried out correctly and if service and/or
repairs are not carried out professionally.
If you need further information please
contact Discount-equipment.
Daily maintenance
Cleaning
General inspection
Cutters
Lubrication
Torque, Nm Spanner size, inch / mm Quantity
A 380 17 2
B 140 55 1
NOTICE! Damaged shearers can cause damage to the
tool. Never use cutters that are cracked or damaged.
A
B
>2mm
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MAINTENANCE
12 – English
Lubrication
The image shows all the lubrication points. Clean the
nipple. Replace broken or blocked nipples.
Use lubricating grease as per the table in the 'Technical
data” section.
Long-term storage
Ensure the tool is cleaned and that a complete service is
carried out before long-term storage.
Worn product
This tool has the prerequisites to last for many years.This
minimizes the machine’s environmental impact. Perform
service and maintenance according to the instructions in
this manual. This will help to make the tool last longer.
When the tool is worn out it should be disposed of for
recycling or scrapping.
Follow local regulations for disposal and recycling.
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English – 13
MAINTENANCE
Troubleshooting schedule
*Conducted by authorised service workshop.
!
WARNING! Most accidents involving machines occur during trouble shooting, service and
maintenance as staff have to locate themselves within the machine’s risk area. Prevent accidents
by being alert and by planning and preparing the work.
If service operations or trouble shooting does not require the machine to be switched on, the
power cable must be removed and positioned so that it cannot be connected by mistake.
Problem Cause Possible action
Reduced performance Insufficient hydraulic flow and/or
hydraulic pressure.
Make sure that all hydraulic hoses and
connections are intact and correctly connected.
Fault in the hydraulic system.*
Vibrations Screws and bolts loose or missing. Check tightening torque of the screws or bolts.
Replace missing screws.*
The steel sheers do not
open/close.
Hydraulic flow and/or hydraulic
pressure missing. Fault in the hydraulic system.*
The maneuvering of the
steel shears is reversed Reverse delivery and return hose. Connect inlet hose to the tool’s intake and the return hose to the tool’s outlet.
Oil leak Loose connections. Tighten the connections.*
Damaged hoses or couplings.* Replace damaged hoses or couplings.*
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14 – English
TECHNICAL DATA
Technical data
Lubricant
Performance
Max. shear dimensions (235 MPa / 34 ksi Steel)
*Max kvalité: 75 ksi / 500 MPa
DSS200
Hydraulic System
Operating pressure maximum, PSI/bar 3626/250
Oil flow maximum, g/min / l/min 19,8 / 75
Dimensions
Weight, lb/kg 408 / 185
Length, inch/mm 40,2 / 1019
Length (with mounting plate), inch/mm 47,8 / 1212
Width, inches/mm 13 / 330
Height, inch/mm 17,1 / 423
Max. distance between tips, inch/mm 7,9 / 200
Rotation angle Hydraulic rotation 360°
Quality Standard
All lubrication points
NLGI 2 ASTM D217
ISO-L-XCCEB 2 ISO 6743-9
KPF2N-25 DIN 51502
Jaws depth, inch/mm 6,3 / 158
Closing time (oil flow 65 l/min), s 2,0
Opening time (oil flow 65 l/min), s 1,5
Max. force on inner part of blade, t/kN 85,7 / 841
Max. force on center part of blade, t/kN 50 / 490
A Beams/profiles, inches/mm IPE 120 (4,7x2,5 / 120x64)
B Square iron, inches/mm 1,18x1,18 / 30x30
C Pipe, inches/mm 2,95x0,20 / 75x5
D Reinforcing bar*, inches/mm 1/25
E Square pipe, inches/mm 2,4x2,4x0,2/60x60x5
F U-beam, inches/mm UPE 100 (2,2x3,9 / 55x100)
A
B
C
D
E
F
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EXPLICATION DES SYMBOLES
16 – French
Symboles sur la machine:
AVERTISSEMENT! La machine utilisée
de manière imprudente ou inadéquate
peut devenir un outil dangereux, pouvant
causer des blessures graves voire
mortelles à l’utilisateur et aux autres
personnes présentes.
Lire attentivement et bien assimiler le
manuel d’utilisation avant d’utiliser la
machine.
Utiliser les équipements de protection
personnelle.Voir au chapitre Ӄquipement
de protection personnelle”.
AVERTISSEMENT! Risque de blessures
par écrasement ! Le risque de coincement
est toujours présent lors de travail avec
des produits comportant des éléments
mobiles.
AVERTISSEMENT! Surface chaude.
AVERTISSEMENT! Prenez garde aux
matériaux de démolition qui se détachent
lors de la découpe. Utilisez un
équipement de protection individuelle et
restez à distance.
Marquage environnemental. Ce
symbole figurant sur le produit ou sur son
emballage indique que ce produit ne peut
pas être traité comme déchet ménager. Il
doit être collecté et amené à une
installation de récupération appropriée de
déchets d’équipements électriques et
électroniques.
En veillant à ce que ce produit soit correctement éliminé,
vous pouvez contribuer à prévenir les conséquences
négatives potentielles sur l’environnement et les
hommes, qui pourraient sinon être le résultat d’un
traitement incorrect des déchets de ce produit.
Pour des informations plus détaillées sur le recyclage de
ce produit, contactez votre commune ou le magasin où
vous avez acheté le produit.
Les autres symboles/autocollants présents sur la
machine concernent des exigences de certification
spécifiques à certains marchés.
Explication des niveaux
d'avertissement
Il existe trois niveaux d'avertissement.
AVERTISSEMENT!
REMARQUE !
ATTENTION !
!
AVERTISSEMENT! Symbole utilisé en
cas de risque de blessures très graves
ou de mort pour l'utilisateur ou de
dommages pour les environs si les
instructions du manuel ne sont pas
suivies.
!
REMARQUE ! Symbole utilisé en cas de
risque de blessures pour l'utilisateur ou
de dommages pour les environs si les
instructions du manuel ne sont pas
suivies.
ATTENTION ! Symbole utilisé en cas de risque de
dommages pour les matériaux ou la machine si les
instructions du manuel ne sont pas suivies.
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SOMMAIRE
French – 17
Sommaire Contrôler les points suivants
avant la mise en marche:
EXPLICATION DES SYMBOLES
Symboles sur la machine: .................................... 16
Explication des niveaux d'avertissement .............. 16
SOMMAIRE
Sommaire ............................................................. 17
Contrôler les points suivants avant la mise en
marche: ................................................................. 17
PRÉSENTATION
Cher client, ........................................................... 18
Conception et propriétés ...................................... 18
DSS200 ................................................................ 18
Domaines d’utilisation .......................................... 18
PRÉSENTATION
Quels sont les composants de l’outil? .................. 19
MONTAGE ET RÉGLAGES
Généralités ........................................................... 20
Montage de l'outil sur la machine ......................... 20
Branchez les tuyaux hydrauliques ........................ 20
Débrancher les flexibles hydrauliques .................. 20
COMMANDE
Équipement de protection .................................... 21
Instructions générales de sécurité ........................ 22
Sécurité du travail ................................................. 23
Techniques de travail de base .............................. 24
ENTRETIEN
Généralités ........................................................... 25
Schéma d’entretien .............................................. 25
Nettoyage ............................................................. 25
Inspection générale .............................................. 25
Lame .................................................................... 25
Graissage ............................................................. 26
Remisage prolongé .............................................. 26
Produit usé ........................................................... 26
Plan de recherche de pannes .............................. 27
CARACTÉRISTIQUES TECHNIQUES
Caractéristiques techniques ................................. 28
DECLARATION DE GARANTIE ETATS-UNIS
POLITIQUE DE GARANTIE ................................. 29
EQUIPEMENT ...................................................... 29
!
AVERTISSEMENT! La découpe,
particulièrement la découpe à SEC
soulève la poussière générée par le
matériau coupé qui contient souvent de
la silice. La silice est composée de sable,
de quarts d’argile, de granit et de
nombreuses autres substances
minérales et rocheuses. L’exposition à
une quantité excessive d’une telle
poussière peut causer:
Des maladies respiratoires (altérant les
facultés respiratoires), y compris
bronchites chroniques, silicose et
fibrose pulmonaire dues à une
exposition à la silice. Ces maladies
peuvent être fatales;
Irritation cutanée et démangeaisons.
Des cancers selon NTP* et IARC* */
National Toxicology Program,
International Agency for Research on
Cancer
Prendre des mesures préventives:
Éviter l’inhalation et le contact avec la
peau de la poussière, des vapeurs et des
fumées.
L’utilisateur et les personnes présentes
sur le site doivent porter des protections
respiratoires appropriées telles que des
masques spécialement prévus pour
filtrer les particules microscopiques.
(Voir OSHA 29 CFR Partie 1910.1200)
Couper si possible en utilisant le jet
d'eau afin de réduire la poussière
dispersée.
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PRÉSENTATION
Cher client,
Nous vous remercions d'avoir choisi un produit
Husqvarna !
Nous espérons que cette machine vous donnera toute
satisfaction et qu’elle vous accompagnera pendant de
longues années. L’achat de l’un des nos produits garantit
une assistance professionnelle pour l’entretien et les
réparations. Si la machine n’a pas été achetée chez l’un
de nos revendeurs autorisés, demandez l’adresse de
l’atelier d’entretien le plus proche.
Ce mode d’emploi est précieux. Veillez à ce qu'il soit
toujours à portée de main sur le lieu de travail. En suivant
les instructions qu’il contient (utilisation, révision,
entretien etc.), il est possible d’allonger considérablement
la durée de vie de la machine et d’augmenter sa valeur
sur le marché de l’occasion. En cas de vente de la
machine, ne pas oublier de remettre le manuel
d’utilisation au nouveau propriétaire.
Plus de 300 ans d'innovation
Husqvarna AB est une entreprise suédoise qui a vu le jour
en 1689 lorsque le roi Karl XI décida de construire un
arsenal pour la fabrication des mousquets.À l'époque, les
compétences en ingénierie à la base du développement
de certains des produits leaders du marché mondial dans
des domaines tels que les armes de chasse, les vélos, les
motocycles, l'électroménager, les machines à coudre et
les produits d'extérieur, étaient déjà solides.
Husqvarna est le premier fournisseur mondial de produits
motorisés pour utilisation en extérieur dans la foresterie,
l'entretien de parcs, de pelouses et de jardins, ainsi que
d'équipements de coupe et d'outils diamant destinés aux
industries de la construction et de la pierre.
Responsabilité du propriétaire
Il est de la responsabilité du propriétaire/de l’employeur de
s’assurer que l’utilisateur possède les connaissances
nécessaires pour manipuler la machine en toute sécurité.
Les responsables et les utilisateurs doivent avoir lu et
compris le Manuel d’utilisation. Ils doivent avoir conscience:
• Des instructions de sécurité de la machine.
• Des diverses applications de la machine et de ses
limites.
• De la façon dont la machine doit être utilisée et
entretenue.
Les législations locales peuvent limiter l’utilisation de
cette machine. Recherchez les législations applicables
pour le lieu où vous travaillez avant d’utiliser la machine.
Droit de réserve du fabricant
Husqvarna peut éditer des informations complémentaires
concernant l’utilisation de ce produit en toute sécurité
après la publication du présent manuel. Il incombe au
propriétaire de se tenir informé des méthodes d’utilisation
les plus sûres.
Husqvarna AB travaille continuellement au
développement de ses produits et se réserve le droit d’en
modifier, entre autres, la conception et l’aspect sans
préavis.
18 – French
Conception et propriétés
Les produits Husqvarna se distinguent par des valeurs
telles que la haute performance, la fiabilité, la technologie
innovante, les solutions techniques de pointe et les
considérations environnementales. Pour utiliser ce
produit en toute sécurité, l’utilisateur doit lire le manuel
avec attention. Contactez votre revendeur Husqvarna
pour obtenir de plus amples informations.
Certaines des caractéristiques uniques de votre produit
sont décrites ci-dessous.
DSS200
•Conception personnalisée permettant un accès facile,
même dans les espaces confinés.
• Lame permettant de couper les tuyaux et profilés à
proximité de murs ou derrière d’autres matériaux.
• La conception de la lame lui permet de couper des
structures en bois mais également des tuyaux en
cuivre.
• Lame interchangeable pour couper du métal. (Pas
l’acier trempé). Si l’une des lames est usée, elle peut
être remplacée individuellement.
• Les mâchoires peuvent couper des matériaux d’une
épaisseur de 0 mm à 200 mm/7,9 po.
• Rotation hydraulique à 360°
Domaines d’utilisation
L’outil est conçu pour être installé sur une machine à des
fins de démolition en découpant des structures en métal.
L’outil ne peut être utilisé qu’en association avec les
machines répertoriées ci-dessous.
*Une plaque ou des douilles d’adaptation individuelles
sont nécessaires.
La machine est conçue pour des applications industrielles
et destinée à des opérateurs expérimentés.
!
AVERTISSEMENT! Il est interdit d'utiliser
l'outil à des fins de levage, poussage,
traction, battage ou transport de tout
type de matériau.
DSS200
DXR310 X
DXR300 X
DXR270 X
DXR250 X
DXR140* X
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French – 19
PRÉSENTATION
Quels sont les composants de l’outil?
1
2
6
5
4
3
7
12
13
11
10
9
8
1 Attache à outils
2 Raccord hydraulique pour la fonction de coupe
3 Point de levage
4 Rotor
5 Paliers
6 Cylindre
7 Boîtier de la cisaille
8 Point de lubrification
9 Mâchoires de la cisaille
10 Cisaille, partie extérieure
11 Cisaille, partie intérieure
12 Raccords hydrauliques pour le rotor
13 Manuel d’utilisation
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MONTAGE ET RÉGLAGES
20 – French
Généralités
Empêchez la poussière d’entrer dans le système
hydraulique en :
• Essuyant la poussière des raccordements avant le
montage ou le démontage.
•Plaçant des pare-poussières sur les raccordements
hydrauliques de la machine lorsqu’aucun outil n’est
monté.
• Vous assurant que les tuyaux de l’outil sont toujours
assemblés les uns aux autres lorsque l’outil n’est pas
connecté à la machine.
Montage de l'outil sur la machine
• Voir le manuel d'utilisation de la machine de
démolition pour les instructions.
Branchez les tuyaux hydrauliques
Les tuyaux hydrauliques sont équipés d'accouplements à
baïonnette avec décompression. Ceci facilite le
positionnement des tuyaux, même si la pression est
bloquée.
• Connecter le raccord mâle de l'outil au raccord
femelle de la machine. L'écrou doit émettre un
claquement lorsque le montage est correct. Pour
verrouiller les raccords, tournez la douille extérieure
du raccord femelle afin que la rainure s’éloigne de la
boule.
• Connecter le raccord femelle de l'outil au raccord
mâle de la machine.
•Démarrer le moteur.
• Ouvrez et fermez les cisailles en acier 5 ou 6 fois.
• Arrêter le moteur. Mettre l'interrupteur principal en
position "0".
•Rechercher la présence de fuites.
Débrancher les flexibles
hydrauliques
• Fermer les mâchoires au maximum afin que les
cylindres hydrauliques se rétractent complètement.
• Arrêter le moteur.
• Faire pivoter le manchon externe afin que la fente
coïncide avec la bille et pousse en direction de celle-
ci afin de déconnecter le raccord.
• Démontez l'outil de la machine. Voir le manuel
d'utilisation de la machine de démolition pour les
instructions.
!
AVERTISSEMENT! Assurez-vous que
l'outil est correctement placé et qu'il ne
présente aucun risque. Un outil se
détachant accidentellement peut causer
des blessures personnelles.
Assurez-vous que les performances de
l'outil et de la machine (poids, pression
hydraulique, flux, etc.) sont compatibles.
!
REMARQUE ! Les raccordements à
boyaux peuvent rester pressurisés
même si le moteur est éteint et le câble
électrique débranché. Considérez
toujours que les tuyaux hydrauliques
sont pressurisés et ouvrez-les très
prudemment. Soulagez la pression sur le
système de bras en le posant sur le sol et
éteignez le moteur électrique avant de
démonter les tuyaux. Faites très
attention lorsque vous démontez les
connexions et utilisez un équipement de
protection individuelle adapté.
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