Dixie Chopper Iron Eagle Owner's manual

700925 07/2013
Serial numbers 13IEXXXXXXXXXXXXX and higher
2013 Iron Eagle Owner/Operator Manual

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700925 07/2012
Dixie Chopper ▪6302 E. County Road 100 N. ▪Coatesville, IN ▪46121 ▪www.dixiechopper.com
About This Manual
Congratulations on the purchase of your new Iron Eagle mower! When
operated and maintained as directed in this manual, this mower will provide you with
years of excellent performance, durability, and trouble free service.
Should you ever have any questions regarding the operation, maintenance, or safety
of your mower, please contact your authorized Dixie Chopper dealer who has been
specially trained in the operation and service of your mower.
Please record the information about your new Iron Eagle mower in the space below.
Such information may be needed when you contact your authorized dealer with ques-
tions.
The general operation, adjustment, and maintenance procedures contained in this
manual are meant for both the beginner and the experienced operator.
Operating conditions vary greatly, as do individual skill sets, so take time to learn
how to safely operate this machine.
This owner’s manual is considered a permanent part of the mower. It must be
available to all of the operators and/or person(s) servicing the mower. Should the
mower be resold, this manual must remain with the mower.
Illustrations and photographs used in this manual were current as of the date of print.
Despite this effort, production changes may have occurred after the time of the
purchase of your Iron Eagle; therefore, your unit may vary slightly from what is
depicted in this manual.
All information, illustrations, and specifications contained in this manual were in
effect at the time of publication. Dixie Chopper reserves the right to change, modify,
and/or discontinue specifications and/or design without notice. If there is a change
that has been made to your mower which is not shown or reflected in this manual,
please see your authorized dealer before operating and/or servicing equipment.
Authorized Dealer:
Model #:
Serial #:
Date purchased:
Engine Model #:
Engine Serial #:

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Table of Contents
Topic Page#
General Precautions...........................................1-2
Safety Information ..............................................3
Warranty...........................................................4-6
Routine Maintenance.........................................7-8
Maintenance Schedule...7
Maintenance Points...8
Safety Features.....................................................9
Start-up & Controls.............................................10
Safety Interlock System...10
Starting the Mower...10
Controls...10
Operation............................................................11
Mowing...11
Cut Height Setting...11
OCDC (Operator Controlled Discharge Chute)...12
Mowing Speed...12
Steering Speed Control Levers...13
Shutdown............................................................14
Shutdown Procedures...14
Moving the Mower Without Power...14
Bypass Valve...14
Maintenance & Repair.........................................15
Blade Replacement...15
Under Deck Cleaning...15
Battery Maintenance...15
Mower Cleaning & Off-season Storage...15
Drive Belt Adjustment...16
Drive Belt Replacement...16
Belt Routing...17
Preparation for New Mowing Season...17
Notes..............................................................18-20

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Dixie Chopper ▪6302 E. County Road 100 N. ▪Coatesville, IN ▪46121 ▪www.dixiechopper.com
General Safety Precautions
PLEASE READ AND UNDERSTAND THIS OPERATION MANUAL AND THE INSTRUCTIONS
FURNISHED WITH ATTACHMENTS BEFORE ATTEMPTING TO OPERATE THIS MOWER.
1. Know the location and function of the controls, how to operate them, and how to stop quickly.
2. Do not allow children under the age of 18 to operate the machine.
3. Do not allow adults to operate the machine without proper instruction.
4. Do not carry passengers.
5. Do not mow when children, pets, or others are present. The operator is responsible for the
safety of others within the vicinity of the operation of this mower.
6. While operating the machine, always:
• place roll over protection system in up-right position
• wear seatbelt
• keep hands and feet inside of the machine.
7. Keep hands, feet, and clothing away from rotating blades or other rotating parts while the engine is
running.
8. Clear the work area of objects (wire, rocks, toys, or debris of any kind).
9. Disengage all attachment clutches, set parking brake, and place steering speed control levers into
neutral-lock (open) position before attempting to start the engine.
10. Disengage power to attachments, stop the engine, and remove the ignition key before leaving the
operator position or leaving the machine unattended.
11. Do not attempt to adjust or repair the mower deck, drive system, mower blades, or any other moving
parts while the engine is running. You must disengage power to attachments,
disengage the PTO (Deck Engagement Switch), set steering speed control levers to neutral-lock, set
parking brake, shut off the engine, and remove the key before making any repairs or adjustments or
attempting any of the following tasks:
• Adjusting deck pitch
• unclogging the mower deck chute
• checking blade mounting bolts for proper tightness at the specified intervals
• refueling (never add fuel while the engine is running or hot)
Failure to comply with the above may result in personal injury or death.
12. Disengage power to attachments when transporting the unit or when the unit is not in use.
13. Never operate this mower on slopes exceeding 10 degrees in any direction.
NOTE: To operate on terrain that exceeds these limits constitutes misuse of the equipment
and as such, any and all injuries as a result of said use are expressly disclaimed.
14. Reduce speed and exercise extreme caution on slopes to prevent tipping and/or loss of control of
mower. Be especially cautious and slow down when changing directions on steep terrain.
15. DO NOT operate on slopes when the grass is wet.
16. When mowing downhill, loss of traction and/or braking ability may occur. To compensate, slightly
16. When mowing downhill, loss of traction and/or braking ability may occur. To compensate, slightly
increase ground speed and make shallow turns gradually, until tighter control is regained.
increase ground speed and make shallow turns gradually, until tighter control is regained.
17. Stay alert for holes, rocks, roots or other terrain features which may cause loss or sudden increase
17. Stay alert for holes, rocks, roots or other terrain features which may cause loss or sudden increase
in traction. Care must be taken to keep away from dropoffs.
in traction. Care must be taken to keep away from dropoffs.
18. Use care when pulling loads or using heavy attachments.
• Use only approved drawbar hitch points
• Limit loads to those you can safely control
• Do not turn sharply. Use care when reversing
19. Watch for traffic when near or crossing roads and obey traffic laws. Disengage blades and wait
for them to stop completely before crossing gravel roads.
20. When using any attachments, never direct discharge of materials toward bystanders, nor allow
anyone near the machine while it is in operation.
21. Keep all nuts, bolts, and screws tight to be sure equipment is in safe working condition.
22. Allow the engine to cool before storing in any enclosure.
23. Never attempt to operate the mower while under the influence of alcohol or drugs.

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General Safety Precautions
24. Handle gasoline with care.
Follow these guidelines:
• Use approved gasoline container
• Place the container out of the reach of children
• Use gasoline only as a fuel, never as a cleaner
• Never remove the fuel cap while the engine is running or hot
• Never add fuel while engine is running or hot
• Never fill the fuel tank indoors
• Wipe up spilled gasoline
• Do not smoke while refueling the machine
• Never store equipment with gasoline in the tank inside of a building where fumes may reach an
open flame or spark
• Always have a fire extinguisher present when using gasoline or other flammable substances.
25. Keep vehicle and attachments in good operating condition. Keep safety devices such as guards,
shields, and covers in place and in working condition.
26. Do not operate the mower or attachments if any guards are missing or are not functioning properly.
27. After striking a foreign object, stop and secure the mower and then inspect for damage. Repair any
damage before restarting and operating the equipment.
28. The machine is calibrated at the factory. Do not change engine governor settings or overspeed the
engine.
29. Disengage power to the mower deck before backing up. The mower is not designed to mow in reverse.
Iron Eagle’s zero turning radius nearly eliminates the need for backing up. Simply turn the mower
around within its own dimension and proceed forward.
30. Do not mow with mower blades that are out of balance, have worn, or have been damaged.
31. Personal protection equipment such as safety goggles, hearing protection and other devices must be
worn while operating the machine. Do not operate or service the mower when barefoot or wearing
open-toed shoes.
32. Use caution when handling mower blades during replacement or maintenance. Wear appropriate
protective gloves and clothing. Failure to comply may result in personal injury.
33. Operate the mower only in daylight or sufficient artificial light.
34. Do not operate when the grass is wet.
35. Do not make sudden turns, stops, starts, reversals, or any other abrupt maneuvers, especially when
negotiating slopes. The steering speed control levers are very responsive to slight movement. Rapid,
rough, or jerky manipulation of the steering speed control levers may result in damage to the equipment
and personal injury.
36. Do not run the engine in an enclosure without adequate ventilation. Exhaust fumes contain carbon
monoxide which is harmful to animals and humans. Failure to comply can result in personal injury or
death.
37. Do not work underneath the mower unless it is adequately supported by jack stands or similar type
devices that have a safe working load of at least 2000 lbs or more. Failure to adequately support the
machine in this manner may result in property damage, personal injury, or death.
38. Disconnect the negative battery terminal when setting up, adjusting, or doing repairs on your mower.
Failure to comply may result in personal injury or death.
39. Do not touch hot parts of the mower. Failure to comply can result in personal injury.
40. Give complete and undivided attention to the job at hand.
41. Obey all safety decals.

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Dixie Chopper ▪6302 E. County Road 100 N. ▪Coatesville, IN ▪46121 ▪www.dixiechopper.com
Safety Information Decals

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Dixie Chopper ▪6302 E. County Road 100 N. ▪Coatesville, IN ▪46121 ▪www.dixiechopper.com
Warranty
Dixie Chopper Limited Warranty
General Warranty Conditions
Dixie Chopper warrants that it will, at its option, adjust, repair, or replace, any factory original part
used in the manufacturing of an Iron Eagle complete unit, found to be defective in material or
workmanship. For the purposes of this Warranty, an Iron Eagle complete unit is defined as a rid-
ing lawn mower manufactured by Dixie Chopper. This warranty is non-transferable absent written
authorization by Dixie Chopper. Dixie Chopper is in no way liable for any special, incidental or
consequential damages for breach of any written or implied warranty on any product. Iron Eagle
units are designed with residential use in mind. As such, commercial use of any Iron Eagle unit
will void this warranty. For the purposes of this warranty commercial use is defined as any use
of the Iron Eagle machine to mow property that is not owned and/or leased by the lawn mowers
owner.
Purchaser/Operator’s Responsibilities under the Warranty
As a condition of the Iron Eagle warranty, the purchaser and or the operator must have fully read
and understood the operator’s manual. This includes being familiar with how to operate the equip-
ment safely, as well as how to maintain the equipment properly prior to actually operating the
equipment. This Warranty applies only to equipment that is operated under normal conditions and
maintained per the service schedule specified in this owner’s manual. Maintenance of the unit is
the sole responsibility of the owner.
To obtain warranty service, the unit must be registered before obtaining any warranty work. This
information must be submitted to Dixie Chopper within ten (10) days of the original retail purchase
date to enable validation of the warranty period.
An Iron Eagle mower requiring repair or warranty work must be returned to an authorized Dixie
Chopper Service Dealer within the warranty period. The expense of transporting the unit to and
from the authorized Dixie Chopper service dealer for warranty work will be the sole responsibility
of the purchaser/owner and in no way will be attributed to Dixie Chopper. All warranty work must
be performed by an authorized Dixie Chopper Dealer using genuine Dixie Chopper parts. Failure
to have warranty repair performed by an authorized Dixie Chopper Dealer will result in the denial
by Dixie Chopper to pay for said warranty repair work.
Should a Purchaser encounter problems with receiving warranty service from an authorized Dixie
Chopper Dealer, or is in need of assistance or clarification of this warranty, contact us at:
Magic Circle Corp.
6302 E CR 100 North
Coatesville, IN 46121

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Dixie Chopper ▪6302 E. County Road 100 N. ▪Coatesville, IN ▪46121 ▪www.dixiechopper.com
Warranty (cont.)
Warranty Period & Limitations
The Iron Eagle is warranted to be free of defects in material or workmanship for a period of three
(3) years from the retail purchase date by the original purchaser regardless of the amount of hours
of service on the machine. For the first two years of the warranty period, Dixie Chopper will be
responsible for both parts and labor for all warrantable claims. During the third and final year of
the warranty, Dixie Chopper will be responsible for the cost of parts only for warrantable claims.
Labor costs will be the sole responsibility of the owner of the machine during the third year of the
warranty period.
Dixie Chopper original equipment batteries are warranted against OEM factory defects in materi-
als or workmanship for a period of twelve (12) months from the retail purchase date. If a battery
failure occurs after within a six (6) month period, but before one (1) year has passed since the
date of retail purchase, the battery will be replaced at 50% of the cost of the standard replacement
battery. Abuse or using the battery for purposes not associated with its intended use voids the
battery warranty.
Consumable wear items such as tires, blades, spark plugs, belts, etc. are warranted for a period
of ninety (90) days from the date of retail purchase for defects in materials or workmanship. This
warranty does not apply to damage or wear of such consumable components as a result of abuse
or normal wear and tear.
Warranty Exclusions & Remedies
Dixie Chopper does not warranty the following: 1) parts not manufactured or sold by Dixie Chop-
per; 2) after market components or accessories for use on a Iron Eagle mower; 3) repairs, altera-
tions or installation of accessories by non-authorized Dixie Chopper service dealers; 4) repairs
or replacement resulting from the installation or use of unauthorized parts, accessories or attach-
ments; 5) damage to a Iron Eagle unit that occurred as a result of it being used for another pur-
pose other than which it was designed; 6) damage or depreciation as a result of normal wear and
tear, or improper or inadequate maintenance of the mower as specified in this owner’s manual 7)
damage as a result of an act of God to include but not limited to hail, wind, rain, flood, lightning,
fire, smoke, sun exposure, earthquake, etc..; 8) repairs or replacement as the result of any altera-
tions or modifications, in the determination of Dixie Chopper, which adversely affects the perfor-
mance or operation of the mower; 9) costs associated with the routine maintenance of the mower
or costs of parts associated with such to include those specified by this owner’s manual to include
oil, grease, and consumable components; 10) repairs associated with improper fuel usage, to
include the use of gasoline containing an excess of 10% ethanol alcohol by volume, and or use of
diesel fuel that is not regulated by a governmental agency i.e. home brewed biodiesel.

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Dixie Chopper ▪6302 E. County Road 100 N. ▪Coatesville, IN ▪46121 ▪www.dixiechopper.com
Warranty (cont.)
Dixie Chopper is in no way liable for consequential damages, negligence, strict liability in tort, or
any other legal theory. Likewise, Dixie Chopper is not responsible for damages associated with
these theories to include but not limited to: 1) lost profits or revenue; 2) loss of the use of any
equipment to include the equipment that is subject to this warranty; 3) any down time as a result
of warranty work being performed to include temporary replacement equipment; 4) cost of capital;
and 5) claims asserted by third parties, including customers. Some jurisdictions prohibit the exclu-
sion or limitation of incidental or consequential damages, so the above may not be applicable to
you.
DISCLAIMER
THE FOREGOING WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED
OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MER-
CHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. IN THE EVENT THAT AN
IRON EAGLE IS PURCHASED FOR CONSUMER USE, ANY IMPLIED WARRANTY OF MER-
CHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO THE DURA-
TION OF THIS LIMITED WARRANTY. SOME JURISDICTIONS PROHIBIT LIMITATIONS ON
THE LENGTH OF TIME AN IMPLIED WARRANTY LASTS; AS SUCH THIS LIMITATION MAY
NOT APPLY TO YOU. THIS WARRANTY PROVIDES YOU WITH SPECIFIC LEGAL RIGHTS,
AND OTHER RIGHTS MAY BE PROVIDED IN YOUR JURISDICTION.
Complete Warranty
Absent a modification in writing signed by all the parties and approved by Magic Circle’s Chief
Executive Officer, this agreement constitutes the complete and exclusive agreement between the
parties. This agreement is to replace and or supersede all other prior agreements written or oral.
All agents, employees or the like of Dixie Chopper and or Magic Circle Corporation are prohibited
from making any warranty in addition to those made in this document.

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Dixie Chopper ▪6302 E. County Road 100 N. ▪Coatesville, IN ▪46121 ▪www.dixiechopper.com
Routine Maintenance
Routine Maintenance Chart
Before
Each
Use
Every
25
Hours
Every
100
Hours or
Annually
Every
400
Hours or
Annually
Check Safety Interlock System X
Inspect unit for loose hardware and/or damaged parts X
Inspect tires for wear and proper inflation
(front 15psi, rear 8psi) X
Inspect fuel level X
Inspect for fuel and/or oil leaks X
Inspect engine oil coolers for build up X
Inspect and clean air intake screen X
Check engine oil level (See engine owner’s manual) X
Check oil level in the transaxles X
Check blades for sharpness and wear X
Replace cutting blades X
Inspect engine cooling fins under engine shroud
(See authorized Dixie Chopper dealer for cleaning if
build-up exists). X
Check engine air cleaner. Replace if necessary1X
Inspect engine to deck belt tension
(See authorized Dixie Chopper dealer) X
Change engine oil and filter
(See engine owner’s manual)2X
Change engine fuel filter X
Grease deck spindle assemblies X
Grease front caster bearings X
Grease all other zerk fittings X
Change transaxle oil and filter3
(See authorized Dixie Chopper dealer) X
2IMPORTANT NOTE: CHANGE ENGINE OIL AND FILTER AFTER FIRST 5 HOURS OF USE AND THEN
EVERY 25 HOURS THEREAFTER. FAILURE TO DO SO WILL VOID THE ENGINE WARRANTY.
NOTE: The recommended Transaxle oil for your mower is part number 902325. We strongly urge that you use
this oil in the event that you should need to refill or add to your drive oil reservoir. However, if this is unavailable,
you may substitute a motor oil of 89 SUS or better (at 212 degrees fahrenheit), such as a high-grade 10W50,
15W40, 15W50, or 20W50
Engine Oil: Consult engine manual.
Lube Grease: Heavy Duty Grease part number 902373.
1Engine air filters should be cleaned/changed more frequently in dusty conditions or when airborne debris is present.
3Transaxle oil and filters must be initially changed at 100 hours; thereafter change every 400 hours or annually.
Changes MUST be performed by an Authorized Iron Eagle Service Dealer ONLY.

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Dixie Chopper ▪6302 E. County Road 100 N. ▪Coatesville, IN ▪46121 ▪www.dixiechopper.com
Routine Maintenance
Front Caster
Grease Zerk
(1 per side)
Fuel
Valve
Fuel
Filter
Hydraulic Fluid Reservoir
Engine
Oil Filter
Deck
Spindle
Deck Spindle
Grease Zerk
(1 per spindle,
3 total)
Engine Oil Dip-stick
Engine
Air Filter
Cover
Engine Oil Drain

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Safety Features
ROPS - Mower must be operated with roll over protection system (ROPS) properly installed and in the
up-right position.
Seatbelt - Seatbelt must be worn at all times while operating the machine.
OCDC - The operator controlled discharge chute (OCDC) must be in the fully closed position when mowing
with people or vulnerable objects present.
Parking Brake - The parking brake should be engaged whenever the mower is stopped and no operator is
on the mower.
Safety Interlock System - The mower has a system of safety interlock switches that will not allow the
mower to start unless the steering speed control levers are in the neutral lock position, the parking
brake is set and/or the seat is occupied, and the deck engaging switch (PTO) is off. If the seat is
vacated during mowing without positioning the controls as previously outlined, the engine will be
stopped by the safety interlock system.
Roll Over Protection System
(ROPS)
Operator Controlled
Discharge Chute
(OCDC)
Retractable
Seatbelt
Parking
Brake

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Dixie Chopper ▪6302 E. County Road 100 N. ▪Coatesville, IN ▪46121 ▪www.dixiechopper.com
Start-Up and Controls
Do not run the mower engine in
confined areas such as a closed
garage. Take care not to inhale
exhaust gases as they contain carbon monoxide,
which is a colorless odorless gas, which can cause
unconsciousness and is potentially lethal.
Handle fuel with care. Use only
approved fuel containers. Never
add fuel while the engine is
running or hot. Fill fuel tanks outdoors, never
indoors. Replace the fuel tank cap securely and
wipe up all spilled fuel. Failure to comply may
result in damage to the equipment and/or injury
to persons.
Before starting the engine,
become familiar with all con-
trols. Read and understand this
Operation Manual thoroughly. Always check for
proper engine oil level before starting engine.
Failure to comply may result in damage to the
equipment and injury to persons.
CAUTION
WARNING
CAUTION
WARNING
CAUTION
WARNING
1. Ensure that all shields and the mower deck
discharge chute (OCDC) are in place. Never
attempt to clear discharge areas or the
mower deck blades without disengaging
mower deck, setting the parking brake,
shutting off the engine, and removing the
ignition key.
2. Confirm that mower deck blades are sharp
and balanced to ensure the optimum
quality of cut.
NOTE: Refer to blade replacement
procedures for detailed instructions
on how to safely and properly
maintain mower blades.
3. Check tires for wear and proper inflation.
4. Check levels of fuel, engine oil and
hydraulic system oil.
The mower has a system of safety interlock
switches that will not allow the mower to start
unless the following conditions are met:
• Steering speed control levers are in neutral
lock position
• Parking brake is set and/or seat is
occupied.
• Deck engaging switch (PTO) is off.
If the seat is vacated during operation without
positioning the controls as previously outlined,
the engine will be stopped by the safety interlock
system.
1. Place the steering speed control levers in
the neutral lock position.
2. Sit in the mower seat.
3. Pull the parking brake lever all the way up
to set parking brake.
4. Set throttle to 1/4-power position.
5. Turn the ignition switch to the START
position. Release the key after the engine
starts. The Key will automatically return to
the RUN position.
NOTE: If the engine fails to start after
6-7 seconds of continuous cranking,
turn the key to the OFF position
and allow the starter motor to cool.
See below for location of controls
Throttle Hour Meter/
Tachometer
Ignition
Switch PTO
Switch
Safety Interlock System:
To Start Mower:
Before Startinig Mower:

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Dixie Chopper ▪6302 E. County Road 100 N. ▪Coatesville, IN ▪46121 ▪www.dixiechopper.com
Controls and Operation
Speed Control
Levers
OCDC
Retractable
Seatbelt Parking
Brake
NOTE: Always set engine speed at full-
throttle when mowing. Maintain a minimum
engine speed of 3400 RPM and a maximum
engine speed of 3600 RPM while mowing.
This engine speed will provide the neces-
sary airflow to the engine cowling to prevent
overheating and will maintain blade speed
for a satisfactory quality of cut. If the engine
pulls below 3400 RPM when under load, slow
down the ground speed and allow the engine
to recover to the proper RPM.
Slow the mower for cutting tall grass or
when mowing uphill. If ground speed is too
fast or blade speed is too slow, mowing will
be uneven because the mower blades will
not be able to lift the grass into cutting
position as the mower passes over the
ground.
1. Set the mowing deck height to desired cut
height
2. To release the parking brake, push the
parking brake lever all the way down.
3. Set the throttle to 3/4-power position.
4. Engage the mower deck by pulling up on
the deck engaging switch (PTO).
5. Set the throttle at the full-throttle
position.
6. Steer and accelerate the mower using the
steering speed control levers as explained
in this manual.
Set the mowing deck appropriately to achieve the
desired height of your cut. The recommended
cutting height is 2-3 inches (5-7 cm), though your
preference may be a higher or lower cut.
Tall grass or weeds should be cut with the mower
deck set to its highest position.
The first time you mow, set the cut height slightly
higher than normal, then adjust accordingly.
1. Refer to the deck height indicator decal
on the left side of the deck stop housing.
2. Determine the appropriate setting for your
desired cut height.
3. Depress the deck height adjustment pedal
until it locks in the upper most setting.
4. Reposition the deck height pin to the
desired setting.
5. Slowly lower the deck to the new height
setting by releasing the deck height
adjustment pedal.
Deck Height
Adjustment
Pedal
Deck Height
Indicator & Pin
To Start Mower Cont: Setting the Cutting Height:
To Mow:

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Controls and Operation
This mower is equipped with the patented Opera-
tor Controlled Discharge Chute (OCDC) to regulate
discharge. This discharge chute has a variable
adjustment that ranges from fully open to fully
closed.
In the fully closed position, it will serve to keep
some of the clipped material under the mower
deck for a longer period of time in order to en-
hance the mulching capabilities. This will also
function as a discharge safety shield. This dis-
charge chute should ALWAYS BE OPERATED IN
THE FULLY CLOSED POSITION WHEN
MOWING NEXT TO VULNERABLE OBJECTS.
1. Handle: Used to raise and lower the OCDC.
2. Chute Adjustment: Used to adjust the
position of the chute. May also be used to
hold the chute between fully open or fully
closed.
To adjust the OCDC, move the handle to raise or
lower the screen to the desired position.
BE AWARE OF SURROUNDINGS AT ALL
TIMES!
OCDC
Handle
Chute
Setting
OCDC
The mower is designed to operate most efficiently
at maximum blade speed (engine 3600 rpm).
The speed of the mower should allow the mower
deck blades to maintain this maximum speed
while mowing across turf. Control the ground
speed with speed control levers. Slow the mower
for cutting tall grass, grass that is heavy with
moisture, or when moving uphill. If ground speed
is too fast or blade speed is too slow, mowing will
be uneven because the mower blades will not be
able to lift grass into cutting position as the
mower passes over the ground.
OCDC (Operator Controlled Discharge Chute: Mowing Speed:

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The mower is equipped with a separate transaxle
for each rear wheel. The transaxles are controlled
by the steering speed control levers. The left lever
controls the left rear wheel and the right lever
controls the right rear wheel.
To move forward, push both levers forward at
the same time, slowly and evenly. (See below)
To speed up the forward movement, push the
levers further forward. The further they are
pushed, the faster the mower will travel.
To move in reverse, pull both levers backward
at the same time, slowly and evenly. (See below)
To speed up the backward movement, pull
the levers toward you. The closer they are pulled,
the faster the mower will travel. NOTE: Never
mow in reverse.
To turn, slow the mower’s ground speed, then
further slow the speed of the wheel. Slow the
right wheel for a right-hand turn or the left wheel
for a left-hand turn.
(See below)
To reduce the speed of the mower, move the
steering speed control levers forward or backward
toward the neutral position.
Refer to the illustrations of steering speed control
levers’ positions shown below.
To execute a Zero Radius turn, evenly push
one lever forward and pull the other lever back-
wards.
Refer to illustrations shown below of the steer-
ing speed control levers’ position relative to the
mower wheels and the direction in which the
levers turn them.
Do not move the steering speed
control levers too rapidly or
start and stop the mower suddenly, especially on
grades. Failure to comply will result in personal
injury or death.
CAUTION
WARNING
ZERO
RIGHT TURN
REVERSE
RIGHT TURN
FORWARD
RIGHT TURN
REVERSEFORWARD
Controls and Operation
Steering Speed Control levers:

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Dixie Chopper ▪6302 E. County Road 100 N. ▪Coatesville, IN ▪46121 ▪www.dixiechopper.com
NOTE: Engine may be stopped at any time by
turning the ignition key to the OFF position.
1. Move the steering speed control levers to
neutral position to stop mower movement.
2. Push the deck engaging switch (PTO) down
to disengage mower deck blades.
3. Pull the parking brake lever all the way up
to set the parking brake.
4. Move the throttle to the idle position.
5. Allow the engine to idle for two minutes.
6. Turn the ignition key to the OFF position
and remove the key, even if leaving the
mower unattended for only a few minutes.
NOTE: Do not exceed a speed of 2 mph when
moving the mower without power.
In order to transport the mower without power,
you must first release the hydraulic pressure by
using the bypass lever located on each transaxle.
Gain access to the bypass levers under the main
chassis, behind the rear wheels. The levers are
held in the front locking notch under spring
pressure. Move the levers toward the center of
the mower to release the lock. Pull the lever to-
ward the back of the mower and move it toward
the outside of the mower to place it in the bypass
notch, enabling the mower to be moved without
power.
Bypass Lever
(1 per transaxle, 2 total)
Under rear of mower,
looking forward
Shut-Down of Mower
Mower Sut-Down Procedure: Moving Without Power:

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Dixie Chopper ▪6302 E. County Road 100 N. ▪Coatesville, IN ▪46121 ▪www.dixiechopper.com
Basic Mower Adjusments, Maintenance, and Repair
1. Chock rear tires.
2. Lift the front end of the mower and support it
with a jack or jack stands that have a sufficient
load capacity.
3. Wedge a short piece of lumber between the
mower blade and the mower deck to
immobilize the blade while removing and
installing the hardware.
4. Remove the bolts, washers, and spacers
attaching the blades to the spindle shafts.
5. Apply an anti-seize compound to the threads of
the bolts before installing new or sharpened
blades.
6. In reverse order, install the new or sharpened
blades with the spacers, washers, and bolts.
Make certain to keep the lift area (turned-up
section of the blade) facing the underside of
the mower deck. Ensure that the fiber
washer (which acts as a vibration damper) is
against the blade.
7. Tighten bolts to a torque of 115-130 ft-lbs.
CAUTION
WARNING
NEVER work with the mower
blades while the mower is run-
ning. Make sure that the ignition
switch is off, the key is removed, the PTO switch
is disengaged, the steering speed control levers
are in the neutral lock position, and the parking
brake is on. Failure to comply will result in per-
sonal injury or death.
CAUTION
WARNING
While setting up, repairing, or
transporting your mower, dis-
connect the negative battery terminal. Failure to
comply can result in personal injury or death.
CAUTION
WARNING
Use caution when handling mow-
er blades during replacement or
maintenance. Wear appropriate protective gloves
and clothing. Cover the sharp cutting edges of the
the blades. Failure to comply can result in per-
sonal injury.
Clean the underside of the deck frequently.
Accumulation of debris seriously impairs the
mower’s ability to “lift” the grass into cutting
position and discharge the clippings evenly. Build
up on the underside of the mower deck often
results in a poor quality of cut.
CAUTION
WARNING
Do not clean the underside of
the deck with a pressure washer.
Water can get in and under seals and cause
damage to the equipment.
CAUTION
WARNING
Prior to performing any and all
maintenance, make sure that the
ignition switch is off and the key is
removed, the PTO switch is disengaged, the
steering speed control levers are in the neutral
lock position, and the parking brake is on. Failure
to comply may result in personal injury or death.
Follow the instructions provided with the engine
manual.
During off-season storage, use a trickle charger to
maintain the battery.
Clean and store the mower at the end of the mow-
ing season as follows:
1. Perform steps as applicable under routine
maintenance.
2. Remove all grass, dirt, and debris from the
machine. Wash the mower with an
automotive type detergent.
3. Thoroughly apply grease to all of the
grease zerks as shown on page 10.
4. Check hydraulic oil level and add oil if
necessary. Change the oil and filter if not
done in last 100 hours. Refer to the routine
maintenance chart on page 8.
5. Check the tires for proper inflation.
6. Start the mower and engage the PTO for
approximately one minute to remove
excess water from the belts and pulleys.
Mower Cleaning and Storage:
Battery Maintenance:
Under Deck Cleaning:Blade Replacement:

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Dixie Chopper ▪6302 E. County Road 100 N. ▪Coatesville, IN ▪46121 ▪www.dixiechopper.com
Basic Mower Adjusments, Maintenance, and Repair
CAUTION
WARNING
Never attempt to make any ad-
justments to the mower deck or
work under it while the mower is
running. Make sure that the ignition switch is off
and the key is removed, the PTO switch is
disengaged, the steering speed control levers are
in the neutral lock position, and the parking brake
is on. Failure to comply will result in personal
injury or death.
There are two drive belts that may need periodic
adjustment: the drive belt from the engine to the
pumps and the drive belt from the engine to the
mower deck.
These belts may be adjusted as follows:
1. Adjust the engine-to-pump drive belt using
the spring tensioner located near the left
rear wheel. Tighten the jamnut until the
spring measures 3 inches.
2. Adjust the engine-to-deck drive belt using
the spring tensioner located on the top rear
of the mower deck. Tighten the jamnut
until spring measures 3 inches.
Engine-to-Pump
Tensioner
Engine-to-Deck
Tensioner
Replace the drive belts if they show signs of cuts,
tears, or burns caused by slipping, or excessive
wear.
1. Loosen the tension on the idler pulley by
pulling it away from belt.
2. Roll the belt off of the pulley, noting the
routing of the belt.
3. Roll the new belt onto the pulley, routing it
in the same configuration as belt that was
just removed. The pulley can be moved as
needed.
See routing on page 17.
Drive Belt Adjustment:
Drive Belt Replacement:

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Dixie Chopper ▪6302 E. County Road 100 N. ▪Coatesville, IN ▪46121 ▪www.dixiechopper.com
Prepare the engine for storage at the end of the
mowing season as follows:
1. Run the engine for 15 minutes or longer.
2. Turn-off the engine.
3. Drain the oil while the engine is still warm.
4. Refill the crankcase with fresh oil. Refer to
the engine owner’s manual for proper oil
type and viscosity.
5. Drain the fuel tank or run the engine until
it runs out of gas and/or use a fuel
stabilizer. Gasoline forms harmful gum
and varnish that depoits in the
carburetor and fuel system as it ages.
6. Replace the fuel filter if needed.
7. Check the oil filler cap and fuel tank caps
to make sure they are securely in-place.
CAUTION
WARNING
Do not store gasoline for more
than 2 months. Failure to comply
can cause damage to the equipment or personal
injury.
Prepare the stored mower for the new mowing
season as follows:
1. Clean the mower and remove any debris
and dirt the has accumulated.
2. Check the hydraulic and engine oil levels.
3. Fill the fuel tanks with fresh gasoline.
4. Run the engine at half speed for 5 minutes
and check the operation of the steering
speed control levers. Then, stop the engine
and check for oil leaks, loose fittings, etc...
5. Ensure all safety devices are operational
and review the general safety precautions
listed in the front of this manual.
6. Check the air pressure in the tires.
If needed, inflate to the proper pressure:
front tires-15psi and rear tires-8 psi.
Basic Mower Adjusments, Maintenance, and Repair
Preparing for a New Season:
Preparing for Storage: