Dixon Automatic Tool SKD-BN7030L User manual

OPERATION AND MAINTENANCE MANUAL
SKD-BN7030L
SKD-BN7030P
DC-TYPE Non-Carbon-Brush Electric Screwdrivers
DIXON AUTOMATIC TOOL, INC.
www.dixonlighttools.com
DIXON AUTOMATIC TOOL, INC. - 2300 23RD AVENUE - ROCKFORD, IL 61104
PHONE[phone]FAX [phone]
EMAIL: [e-mail]

1
MetalAssemblyScrewdriversare designedfor installingthreadedfastenersin light industrialand appliance
manufacturingapplications.
KILEWSis not responsiblefor customermodificationof tools for applications on whichKILEWSwas not consulted.
Importantsafetyinformationenclosed.
Read all these instructions before placing tool in serviceor operation this tool and save these instructions.It is the
responsibility of the employer to place the information in this manual into the hands of the operator. Failure to
observe the following warnings could result in injury. When using electric tools, Basic safety precautions should
always be followedto reduce the risk of fire, electricshock and personalinjury, includingthe following:
WARNING
NOTICE

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WARNING! Read all instructions Failure to follow all instructions listed below may result in electric shock fire
and/orserious injure.The term “powertool” in all of the warning listed belowrefer to your mains operated (corded)
powertool or batteryoperated(cordless)powertool.
SAVETHESEINSTRUCTIONS
1) ElectricalSafety
a) Keepwork area clean and well lit. Clutteredand dark areas invite accidents.
b) Do not operatepower toolsin explosiveatmosphere,such as in the presenceof flammableliquids,gases
or dust. Power tools create sparks which may ignite the dust of fumes..
c) Keepchildren,andbystandersawaywhileoperatinga powertool. Distractionscancauseyoutolosecontrol.
2) ElectricalSafety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs
with earthed (grounded)powertools.Unmodifiedplugsandmatchingoutlets willreducerisk of electricshock.
b) Avoidbodycontactwith earthedor groundedsurfacessuch as pipes, radiators,rangesand refrigerators.
There is an increasedrisk of electric shock if your body is earthed or grounded.
c) Don’t expose power tools to rain orwet conditions.Water entering a power tool will increase the risk of
electricshock.
d) Do not abuse the cord. Never use the cord to carrying, pulling or unplugging the power tool. Keep cord
away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric
shock.
e) When operatinga power tool outdoors, use an extensioncord suitable for outdooruse. Use of cord
suitablefor outdooruse reduces the risk of electricshock .
3) PersonalSafety
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use
power tool while you are tired or under the influence of drugs, alcohol, or medication. A moment of
inattentionwhile operating powertools may result in serious personalinjury.
b) Use safety equipment.Always wear eye protection. Safetyequipmentsuchas dust mask,non-skidsafety
shoes, hard hat, or hearingprotectionusedforappropriateconditions will reducepersonalinjuries.
Rubberglovesand non-skidfootwearare recommendedwhen workingoutdoors.
c) Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying power tools
with your finger on the switchor pluggingin power tools that have the switch on invites accidents.
d) Remove any adjusting keys or wrench before turning the power tool on. Awrench or a key that is left
attachedto a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool
in unexpectedsituations.
f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing,and gloves away from
moving parts. Loose clothes, jewelry, orlong hair can be caught in moving parts
g) Securework. Use clamps or a viceto hold the work. It is saferthan using your hand and frees
both hands to operatethe tool.
h) If devices are provided for the connection of dust extraction and collection facilities, ensure these are
connectedand properlyused. Use of thesedevicescan reducedust relatedhazards.
Important SafetyRules

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4) Power tool Use and Care
a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do
the job better and safer at the rate for which it was designed.
b) Do not use power tool if switch does not turn it on or off. Any power tool that cannot be controlled with the
switchis dangerousand must be repaired.
c) Disconnect the plug from the power source before making any adjustments, changing accessories, or
storing the power tools. Suchpreventivesafetymeasuresreduce therisk of startingthe powertool accidentally.
d) Store idle power tools out of reach of children and do not allow persons unfamiliarwith the power tool or
these instructions to operate the power tool. Power tools are dangerousin the hands of untrained users.
Do not let visitors touch the tool or extensioncord.All visitors should be kept awayfrom work area.
e) Maintainpower tools. Check for misalignmentor binding of moving parts, breakage of parts and any other
condition that mayaffect the power toolsoperation.If damaged, have the powertool repairedbefore use.
Manyaccidentsare cause bypoorly maintainedpower tools.
Inspect extensioncords periodicallyand replace,if damaged.
f) Keep cutting tools sharp and clean, properlymaintainedcuttingtools withsharp cuttingedges are less likelyto
bind and are easier to control.
g) Use the power tools, accessories and tool bits etc., in accordance with these instructions and in the
manner intended for the particular type of power tool, taking into account the workingconditions and the
work to be performed. Use of the power tool for operations differentfrom intendedcouldresult in a hazardous
situation.
5) SERVICE
a) Have your power tool servicedbyqualifiedrepair personusingonlyidentical replacementparts,This will ensure
that the safetyof the powertool is maintained.
Additional informationshall be provide
a) Instructionfor putting into use
1. Setting-up or fixing power tool in a stable position as appropriate for power tools which can be mounted on a
support.
2. Assembly
3. Connectionto powersupply,cabling,fusing,socket type and earthingrequirements.
4. Illustrateddescriptionof functions.
5. Limitationsonambientconditions.
6. List ofcontents.
b) OperatingInstructions.
1. Setting andtesting.
2. Toolchanging.
3. Clamping ofwork.
4. Limits on sizeof work piece.
5. Generalinstructionsfor use.
c) Maintenanceandservicing.
1. Regularcleaning,maintenance,andlubrication.
2. Servicingbymanufactureor agent, list of addresses.
3. Listof user-replaceableparts.
4. Specialtools whichmaybe required.
WARNING ！
DO NOT OPERATE THIS TOOL WITHOUT
PROTECTIVE EARTH CONNECTED

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1、This tool should be grounded while in use to protect the operator from electric shock. NOTICE! To ensure the
groundingresult,thegroundingconductorof thepowercordmust be well connectedwith the groundingterminal
of powerfacility. This tool is equipped with groundingconductors.The Green (or Green and Yellow)conductorin
the Power Cord is the grounding wire. Never connect Green (or Green and Yellow) to a live terminal. The
grounding wires in this tool can not only earth the electric leakage safely, but also can eliminate ESD-the
electrostaticthat tool occurred whilein use.
2、Thegroundingis the most importanttask a user. Periodically,dependson the workingconditionand
circumstance,for maintaininga good functionthe user has to check the groundingcondition every 3~6 months
by an electric meterand followingsimplesteps; Set the Ohm meter to level R*100(Ohm).Touching2 test rods
(“＋”＆”－”)togetherand reset the meterto“0”. Usingthe Red (“＋”)rod to touchthe Grounding wire onthe Plug
of controller’s cord, and the Black(“－”) rod to the end of Bit Head. It stands for the grounding is normal if the
meter is read as close as to “0”. For getting a normal indication on the meter while in testing, need to press the
test rods firmlyto the testing objects.
3、TheinstrumentQC of thetoolis performedbeforethetool ex-factory.The groundingcontinuitytestis conducted
byinput 26Avoltage to the end of earth terminal, and subject to the resistancevalue lowerthan 0.3Ohm.
1) Wheneverchanginga bit, make certain the Forward / ReverseSwitch is inthe “OFF “positionand tool is
unplugged.
2) Donot allowchemicalssuchas acetone, benzene,thinner, trichloroethyleneketone, or othersimilarchemicals
to come in contact with the screwdriverhousing as damage will result.
3) Do not drop or abuse the screwdriver.
4) Do not adjust the torque setting higher than 8 on the torque scale.
5) There shouldbe a tool rest interval when cycles three seconds or longer.This tool is intendedfor a dutycycle of
1.0 sec on, 3.0 sec off.
6) Do not use this screwdriverfor tighteningwood screws.This is “MetalAssemblyScrewDriver”
7) Do not operatethe Forward / ReverseSwitchthe motoris running.
8) Whenevera tool is not being used, move the Forward / Reverse Switchto the “OFF” position and unplug the
screwdriver.
9) Don't touchFor&RevSwitchduring operatingfor keepingsystem from wrong judgment.
10) Use cable for the externalcounter and I/O box is shieldcablefor avoidance of electricalinterference
UseAnti-interferencelines.
OperationsCautions
Grounding Instructions

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CAUTION
● Do not drop or abuse the tool.
● Whenevera tool is not being used, position the PowerSwitchto the “OFF” positionand unplugthe power cord.
Attaching / detachingbit and bit type
Push up the holder clamp byfingertip, and it will be unlocked.Thus, the bit can be freelyattachedand detached
(singlefinger notion type) selectsuch a bit whose shank is equal to the size shown below.
Insert the power plug into a receptacle and set the changeoverswitch to “F” position.
Apply the bit to the screw head and press the lever or push main body to, then the switch will be turned ON to
startthe motorrunning.
When the screw is tightened and reach the torque that you had set. The tool will stop automatically. To
reset the tool byreleasingthe lever to the original position or releasingthe bit From the screwhead. To
return the screw,set the changeoverswitchto “R” position.
Maintenance andInspection:
1. The screwdriver must be operated in top condition, one day working hour must be
not more than eight hours.
2. Please note don’t let the motor get over heated, every minuteuse 10~15screws to operate.
3. Thefrequencyuse of this electricscrewdriver is over than eight hours a day, still it needs periodicallytesting and
treatment.Every5-6 months.
4. Inspect tool cords periodically and if damaged, have them repaired by an authorized service facility. Inspect
extensioncords periodicallyandreplaceif damaged.
5. Do not remove any labels. Replace anydamaged label.
Servicing
Description of Operation

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CAUTION
1. The use of other than genuineKILEWS replacementpartsmay Result in decreased
toolperformanceand increasedmaintenance,and may invalidateall warranties.
2. All repairs and maintenanceof this tool and its word must be performedby an authorizedservicecenter.
3. KILEWS is not responsible for customer modification of tools for applications on which KILEWS was not
consulted.
4. Repairs should bemade onlybyauthorized, trained personnel.Consult yournearestKILEWSauthorizedservice
center.
5. It is the responsibilityof the employerto place the informationin this manual into the hands of the operator.
DO NOT ATTEMPT TO REPAIR THIS
ELECTRIC SCREW DRIVER
SAVE THESE INSTRUCTIONS
DO NOT DESTROY
CAUTION

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Specifications
MODEL SKD-BN7030L SKD-BN7030P
Inputvoltage(DC) Input voltage(DC)
PowerConsumption 55W
Torque
(kgf.cm) 10-30 10-30
(Lbf.in) 8.67-26.02 8.67-26.02
(N.m) 0.98-2.94 0.98-2.94
RepeatableTorqueAccuracy(%) RepeatableTorqueAccuracy(%)
TorqueAdjustment Torque Adjustment
Unloaded Rotation
Speed (R.p.m))±10%
HI 1200 1200
LO 900 900
Screw SizeDia(mm)
Machine
screw
2.6~4.0 2.6~4.0
Tapping
screw
2.6~3.5 2.6~3.5
Weight(g) 836
Length (mm) 278
Model of Torque FixingRing KC-2C (Standardtool) / KC-2S(ESDtool)
Powercontroller SKP-BE32HL(BN6PIN)
SignalController KL-SCBSN
Modelof SuspensionRack KH-2
Bit Type
*1N.m=10.2Kgf.cm 1N.m=8.85Lbf.in
1. Bit Type：No. 00 ．．． Bit use in dia 1.3~1.8mmscrew
No. 0．．．． Bit use in dia 1.8~2.0mmscrew
No. 1．．． ．Bit use in dia 2.0~2.6mm screw
No. 2．． ．．Bit use in dia 3.0~4.0mmscrew
SKD-BN7030 with BIT 2# 2 Pcs
2. Suspensionrack and Torque fixingring acceptable for use with the tool are availablefrom KILEWS
catalogue.
3. Torque Fixing Ring KC-2C 1 Pcs.
Accessories

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Torque AdjustmentOperation
To adjust the torque on thesescrewdrivers, proceed as follows:
1. Determinethe torqueoutput of the tool by checking a tightenedFastener with a torque wrench.
2. Increase or decrease the torque by rotating the Spring Adjusting Ring. Rotating the Ring clockwise to a higher
number on the torque Scale increase torque output while rotating the Ring counterclockwise to a lower number
decreasesthetorqueoutput.
3. Check the adjustment with a torque wrench. A number of factors will affect torque output from one job to
another. Final torque adjustment should be made at the job through a series of gradual increase. Always start
belowthe desired torqueand work upward.
4. Adjust the bit torque by changingthe driving in length of the adjust ring at the end.
5. The relationship between torque scale and bit torque is as shown Ring, in the torque diagram. The figures of
torquescaledo not indicate bit torque values.However,the clampingtorqueof screwitself is differentform type,
size, material of the screw and the material of its mating part. Use it as standard to obtain an appropriate
clampingtorque.
6. The (Return torque method) in which once-clampedscrew is returned with torque wrench or the like is available
as one of torque control methods however, note that the measured values by the return torque method
generallyappear in 10%~30%lower thanthe actual clampingtorque.
7. The torque checker measures the torque of screwdriver. The clamping torque of screw itself is different from the
clamped conditions. Understand the correlation between clamping torque values and the torque checker values
performthe torque control properly.
1. Also in reverse rotation, the clutch is turned off in such manner as in normal rotation, stopping the motor
running.Accordingly, when the screwtightenedat a large torque, set it to a higher torque scale.
2. The number from zero to eight on theTorque Scale are reference number only and not an indicationof actual
torqueoutput.
3. The power supplier will generatelow power when the button of the powercontrolleris switched to "LO."Also,
theelectricscrewdriver'storqueoutputsetting valueshouldbe adjustedto middletorsionvalueaccordingly.
4. Pleasereferto Kilewswebsitehttp://www.kilews.comforthe detailcomponentlist.
CAUTION