DK2 Power OPC513 User manual

CUSTOMER SERVICE 1 [phone] | WWW.DK2.COM
DK2 USA WEST
3311 MEADE AVENUE STE
E DOCK 13, LAS VEGAS, NEVADA
89102 USA
DK2 USA EAST
3750 SOUTH AVENUE
NORTH UNIT, TOLEDO, OHIO
43615 USA
DK2 CORPORATE HEAD OFFICE
5330 MAINWAY
BURLINGTON, ONTARIO
L7L6A4 CANADA
OPC513
3INCH DISK CHIPPER SHREDDER
POWERED BY KOHLER®
USER MANUAL

2 | OPC513 man.
WARRANTY
PLEASE DO NOT RETURN TO THE STORE. YOU HAVE A 1 YEAR WARRANTY AND DK2 WILL REPLACE A DEFECTIVE PART FOR FREE.
CALL US AT 1 [phone] FOR FAST WARRANTY PARTS AND QUESTIONS.
WHAT IS COVERED – 2-YEAR ENGINE AND 1-YEAR COMMERCIAL WARRANTY INCLUDED
Detail K2 Inc. warrants to the original purchaser that product will be free and clear of manufacturing defects in workmanship and materials
under normal use and service for a period of one (1) year from the date of the original purchase. If within one (1) year from the original date
of purchase this product fails due to defect in material or workmanship, Detail K2 will repair, replace, or supply any covered defective part
at our option. DK2 POWER is 1-year parts only warranty no labor. KOHLER® 2-year warranty is PARTS and LABOR.
Upon expiry of one (1) year, Detail K2 will have no further liability related to the product. Detail K2 does not authorize any party, including
its authorized distributors or dealers, to oer any other warranty on behalf of Detail K2 Inc.
SERIAL NUMBERS MUST BE REGISTERED ONLINE AT WWW.DK2POWER.COM, WARRANTY NON-TRANSFERABLE.
KOHLER® ENGINES –KOHLER® CH SERIES ENGINES COMMERCIAL 3 YR PARTS AND LABOR WARRANTY
KOHLER® ENGINES –KOHLER® SH SERIES ENGINES RESIDENTIAL 2 YR PARTS AND LABOR WARRANTY
KOHLER® ENGINES –KOHLER® RH SERIES ENGINES RESIDENTIAL 2 YR PARTS AND LABOR WARRANTY
See your KOHLER® manual for specific warranty.
DK2–1-Year parts only, no labor. 2-year KOHLER® warranty.
THIS WARRANTY DOES NOT COVER OR APPLY TO:
(a) Damage to the product due to misuse, mishandling and abuse
(b) Improper installation, maintenance and storage
(c) Expendable parts such as nuts and bolts, pins and springs, wiring and switch components, hydraulic hoses and fittings, cutting teeth,
cutting chains, cutting blades, throttles, belts and tires.
(d) Normal wear and tear
(e) Consequential damage & incidental damages such as damage to persons or property
Your 1-year warranty DOES NOT cover “expendable” such as blades, teeth, hardware (nuts, bolts, springs, etc.), winch straps, cable or rope
(winches), electrical (charging cables), belts, chains, tires, bearings or hub assemblies, plow springs, plow markers, plow snow deflectors,
dust caps and scraper blades, as well as labor and installation charges, and delivery and/or shipping charges (unless due to DK2 error).
PROCEDURE FOR OUTDOOR POWER EQUIPMENT WARRANTY
Within the one (1) year warranty period, the purchaser of the product can CALL 1 [phone] or contact us on www.DK2.com. Notify
us of the claimed defect and provide proof of original purchase. At this time the validity of the claim will be determined, and if approved
replacement parts will be issued. No returned product will be accepted under warranty unless accompanied by an RGA# issued by Detail
K2 Inc.
DAMAGED FREIGHT
Damage to your product caused by freight mishandling is NOT covered under warranty. If your freight arrives damaged, REFUSE it. Inspect
your product when it arrives, otherwise if you accept it, you will be responsible for filing any freight claims with the delivery company.
DK2 warranty excludes damage to product.
RETURNS BEFORE GAS AND OIL
Follow the return policy from the retailer you purchased the equipment from.
RESOLUTION FOR A DEFECTIVE PRODUCT AFTER GAS AND OIL HAS BEEN ADDED.
Call us at 1 [phone] between 8am-4pm Monday to Friday EST.
BY REGISTERING YOUR DK2 PRODUCT FOR WARRANTY, YOU ACKNOWLEDGE AND UNDERSTAND THE WARRANTY POLICY
PROVIDED WITH YOUR PRODUCT.
Failure to follow any and all instruction in this user manual can result in serious injury or even death. The operator of any DK2 product must
read and understand the complete user manual provided with their purchased DK2 product before assembly or operation.
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ONLINE RESOURCES
LEARN MORE ABOUT YOUR PRODUCT
Visit your product’s web page by visiting www.detailk2.com/
opc513-info where you can find all sorts of information specific to
your product, from description, to photos/videos, specifications,
and support. You can also visit this page on your mobile device by
scanning the PRODUCT PAGE QR Code on the left.
PURCHASING REPLACEMENT PARTS
In need of replacement parts? You can visit www.detailk2.com/
shop-power-equipment-parts where you can purchase anything
from small to large items. You can also shop on your mobile device
by scanning the PARTS STORE QR Code on the left and you’ll be
directed to our online store.
DON’T SEE YOUR PRODUCT’S PARTS ONLINE?
Not a problem, visit www.detailk2.com/shop-power-equipment-
parts and fill out the form prompted by the button on the top of
the page. Our team will acknowledge your request and proceed
to upload your part(s) to the store as soon as possible. You can
also get to this form on your mobile device by scanning the PARTS
STORE QR Code on the left.
VIEW THIS USER MANUAL ON YOUR PHONE
Scan the USER MANUAL QR Code on the left to view this product’s
user manual on your mobile device. You may save the manual to
your phone or keep it open in your phone’s internet browser for
future use.
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TABLE OF CONTENTS
WARRANTY..........................................................................2
ONLINE RESOURCES .................................................................3
TABLE OF CONTENTS ................................................................4
TECHNICAL SPECIFICATIONS..........................................................5
SECTION I  SAFETY ..............................................................6
SAFETY CONVENTIONS ..............................................................7
BEFORE OPERATION .................................................................7
SAFETY DECALS .....................................................................8
GENERAL SAFETY ....................................................................9
OPERATION SAFETY.................................................................12
SECTION II  ASSEMBLY ..........................................................15
STEP 1: CHECK THE PACKING.........................................................16
STEP 2: AXLE .......................................................................16
STEP 3: WHEELS .................................................................... 17
STEP 4: DROP STAND & TOW BAR ....................................................18
STEP 5: SIDE FEED CHUTE ...........................................................19
STEP 6: EXPULSION CHUTE ..........................................................20
STEP 7: TOPLOADING FEED CHUTE HANDLE ..........................................21
STEP 8: TOPLOADING FEED CHUTE ..................................................21
SECTION III  OPERATION.........................................................22
OPERATING INSTRUCTIONS ..........................................................23
KOHLER® RH265 6.5 HP 196CC ENGINE ...............................................25
STARTING YOUR EQUIPMENT ........................................................26
STOPPING YOUR EQUIPMENT ........................................................26
MAINTENANCE .....................................................................27
TROUBLESHOOTING ................................................................28
SECTION IV  PARTS & SCHEMATICS ...............................................29
PARTS LIST .........................................................................30
SCHEMATICS .......................................................................31
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TECHNICAL SPECIFICATIONS
ENGINE KOHLER® 2000 Series RH265 6.5 HP 196cc
GEARBOX Direct drive 10.7 ft/lb (14.5Nm) gross torque
WHEELS & TIRES 4.10/3.50-4 Ø10.2” (Ø26 cm) O.D. x 3.9” (10 cm) airless
WHEELBASE 21.7” (55 cm)
CHIPPING CAPACITY Ø3” (Ø7.6 cm) (side feed chute)
Ø3/8” (Ø0.95 cm) (top-loading hopper)
BLADES & HAMMERS Double-edge chipper blades and hammer shredders
CHIPPER SHREDDER Leaves, brush, garden compost
EXPULSION CHUTE Large, vertically adjustable
COUPLER 2” (5.08 cm)
DIMENSIONS 41.7” (L) x 34.3” (W) x 37.4” (H)
106 cm (L) x 87 cm (W) x 95 cm (H)
WEIGHT 141.1 lb (64 kg)
SHIPPING DIMENSIONS 31.5” (L) x 22” (W) x 20.9” (H)
80 cm (L) x 56 cm (W) x 53 cm (H)
SHIPPING WEIGHT 163.1 lb (74 kg)
WARRANTY 2-year KOHLER® engine
1-year limited DK2 chassis
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SECTION I • SAFETY

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SAFETY CONVENTIONS
DANGER! This indicates a hazardous situation, which, if not avoided, will result in death or
serious injury.
WARNING! This indicates a hazardous situation, which, if not avoided, could result in death
or serious injury.
CAUTION! This indicates a hazardous situation, which, if not avoided, may cause minor or
moderate injury.
ADDITIONAL INFORMATION AND POTENTIAL CHANGES
We reserve the right to discontinue, change, and improve our products at any time without notice
or obligation to the purchaser. The descriptions and specifications contained in this manual were
in eect at printing. Equipment described within this manual may be optional. Some illustrations
may not be applicable to your equipment.
BEFORE OPERATION
WARNING! Read and understand the complete User Manual before assembling
or using this product. Failure to comprehend and comply with warnings,
cautions and instructions for assembly and operation could result in serious
injury or death.
WARNING! Do not permit children to operate this equipment at any time. Do not permit
others that have not read and understood the complete User Manual to operate this
equipment. Operation of power equipment can be dangerous. It is the sole responsibility
of the operator to understand the assembly and safe operation of this product.
DANGER! INTENDED USE: Do not use this equipment for any purpose other than chipping
wood, for which it was designed. Any other use is unauthorized and may result in serious
injury or death.
DANGER! PERSONAL PROTECTIVE EQUIPMENT: When operating
this equipment, it is essential that you wear safety gear including
goggles or safety glasses, steel-toed shoes and tight-fitting gloves
(no loose cus or draw strings). Always wear ear plugs or sound-
deafening headphones to protect against hearing loss when
operating this equipment.
CAUTION! Do not wear loose clothing or jewelry that can be caught
by moving parts of the equipment. Keep clothing and hair away from
all moving parts of the equipment.
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8 | OPC513 man.
SAFETY DECALS
Make sure all safety warning decals are attached and in readable condition.
Please call DK2 at 1 [phone] if you need help replacing missing or defaced safety decals.
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GENERAL SAFETY
DANGER! GENERAL SAFETY: Failure to follow warnings, cautions, assembly and operation
instructions in the User Manual may result in serious injury or death.
DANGER! READ THE USER MANUAL BEFORE OPERATION
• Do not permit children to operate this equipment at any time. Do not permit others that
have not read and understood the complete User Manual to operate this equipment.
• Keep all people and pets a minimum of 10 feet away from the work area when operating
this equipment. Only the operator is to be near the equipment during use.
• Do not operate the equipment when under the influence of alcohol, drugs, or medication.
• Do not allow a person who is tired or otherwise impaired or not completely alert to
operate this equipment.
DANGER! WORK AREA
• Do not operate the equipment on icy, wet, muddy or otherwise slippery ground. ONLY
operate your equipment on level ground. Operating on a slope could cause the
equipment to roll over or logs to fall o of the equipment, which could result in injury.
• Do not operate this equipment in an enclosed area. Exhaust fumes from the engine
contain carbon monoxide which can be harmful or deadly when inhaled.
• Do not move the equipment over hilly or uneven terrain without a tow vehicle or
adequate help.
• Use a tire chock or block on wheels to prevent movement of the equipment while in
operation.
• Operate the equipment in daylight or under good artificial light.
• Keep the work area free of clutter.
WARNING! REPAIR AND MAINTENANCE
• Do not operate the equipment when it is in poor mechanical condition or in need of
repair. Frequently check that all nuts, bolts, screws are tight.
• Do not alter the equipment in any manner. Any alteration will void the warranty
and could cause the equipment to be unsafe to operate. Perform all recommended
maintenance procedures before using the equipment. Replace all damaged or worn
parts immediately.
• Do not tamper with the engine to run it at excessive speeds. The maximum engine
speed is preset by the manufacturer and is within safety limits. See KOHLER® Engine
manual for more information.
• Remove the spark plug wire before performing any service or repair on the equipment.
• Always check the level of the engine oil before operation.
• Replacement parts must meet manufacturer’s specifications.
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10 | OPC513 man.
CAUTION! FIRE PREVENTION
• Do not operate the equipment near an open flame or spark. Gasoline is flammable
and can explode.
• Do not fill the gas tank while the engine is hot or running. Allow the engine to cool
before refueling.
• Do not smoke while operating or refueling the equipment. Gas fumes can easily
explode.
• Refuel the equipment in a clear area with no gas fumes or spilled gas. Use an approved
fuel container. Replace the gas cap securely. If gas has spilled, move the equipment
away from the area of the spill and avoid creating any source of ignition until the spilled
gas has evaporated.
• Keep a Class B fire extinguisher on hand when operating this equipment in dry areas
as a precautionary measure against possible flying sparks.
• Drain the fuel tank prior to storage to avoid the potential fire hazard. Store gasoline in
an approved, tightly sealed container. Store the container in a cool, dry place.
• Turn the fuel shut o valve on the engine to the “OFF” position before towing the
equipment. Failure to do so may result in flooding the engine.
CAUTION! IMPORTANT NOTE: This equipment is equipped with an internal combustion
engine and should not be used on or near any unimproved forest-covered, brush-
covered or grass-covered land unless the engine’s exhaust system is equipped
with a spark arrester meeting applicable local or state laws (if any). If a spark arrester
is used, it should be maintained in eective working order by the operator. In the
state of California a spark arrester is required by law. Other states have similar laws.
Federal laws apply on federal lands. A spark arrester muer is available as an accessory
at your nearest engine dealer. Always check legal requirements in your area.
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CAUTION! TOWING SAFETY
• Check all local and state regulations regarding towing, licensing, and lights before
towing your equipment.
• Check before towing to make sure that the equipment is correctly and securely attached
to the towing vehicle.
• Do not carry any cargo or wood on the equipment.
• Do not allow anyone to sit or ride on the equipment.
• Disconnect the equipment from the towing vehicle before operating it.
• Use care when backing up with the equipment in tow to avoid jack-knifing. Allow for
added length of the equipment when turning, parking, crossing intersections and in all
driving situations.
• Do not exceed 15 mph (24 km/h) when towing your equipment. Towing the equipment
at speeds higher than 15 mph (24 km/h) could result in loss of control, damage to the
equipment, serious injury or death. Adjust towing speed for terrain and conditions. Be
extra cautious when towing over rough terrain.
WARNING! PROPER MAINTENANCE AND STORAGE
• Keep machine, attachments and accessories in safe working condition.
• Check engine mounting bolts and other hardware before each use for proper tightness.
Never operate your chipper in poor mechanical condition or when in need of repair. Be
sure all safety guards and shields are in proper position. These safety devices are for
your protection.
• Never store the equipment with fuel in the fuel tank inside a building where ignition
sources are present, such as hot water and space heaters, clothes dryers and the like.
Allow the engine to cool before storing in any enclosure.
• If the fuel tank is to be drained, do this outdoors.
• If it is necessary for any reason to unclog the feed chute or discharge openings or to
inspect or repair the equipment where a moving part can come in contact with your
body or clothing, shut the machine o, allow all moving parts to come to a complete
stop, disconnect the spark plug wire(s) and allow the engine to cool before attempting
to unclog, inspect or repair.
• Check the blade mounting screws before each use for proper tightness. Also visually
inspect the blade for wear and damage. Replace the blade with parts that meet original
equipment specifications.
• Blades should be checked for sharpness and the bolts attaching them to the flywheel
for tightness before each operation.
• Replace the nylock nuts securing the blade every time you replace the blade.
• Check the gap between the blade and wear plate every time you replace the blade.
• Never tamper with safety devices. Check their proper operation regularly.
• Inspect the belt each time you use the equipment. Look for damage, worn areas or
tears. Do not use the unit if this condition exists.
WARNING! CALIFORNIA PROPOSITION 65: Engine exhaust, some of its constituents and
certain product components contain or emit chemicals known to the State of California to
cause cancer and birth defects or other reproductive harm.
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12 | OPC513 man.
OPERATION SAFETY
Operate the equipment from within the green operator zone as shown in the diagram below,
avoid the dotted red zones as they represent both feed chutes and expulsion chutes.
DANGER! FAILURE TO OPERATE THE EQUIPMENT IN THIS POSITION CAN RESULT IN
SERIOUS INJURY OR DEATH.
ITEM # DESCRIPTION
1 Operator Zone
2 Feed Chute
3 Engine
4 Foot Plate
5 Expulsion Chute
DANGER
• Make sure the operator knows how to stop and disengage the equipment before
operating.
• Do not place hands in the feed chute during operation. Serious injury or death could
result.
• Do not straddle or step over the equipment during operation.
• Do not move the equipment while the engine is running.
• Never leave the equipment unattended while the engine is running. Shut o the
engine even if you are leaving the equipment for a short period of time.
• Avoid contact with the muer and other hot areas of the engine during operation or
after running to prevent burns.
1
4
3
2
2
5
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WARNING! OPERATION
• Never place your hands, feet, or any part of your body in the chipper chute, discharge
opening, or near or under any moving part while the engine is running. Keep clear of
the discharge opening at all times. If it becomes necessary to push material into the
chipper chute, use a small diameter stick, NOT YOUR HANDS.
• Keep your face and body back from the chipper chute to avoid accidental bounce back
of any material.
• If the cutting mechanism strikes a foreign object or if your machine should start making
an unusual noise or vibration, immediately stop the engine. After the machine has come
to a complete stop proceed as follows:
• Remove the spark plug wire(s) and wait for all moving parts to come to a complete
stop.
• Inspect for any damage.
• Repair or replace any damaged parts before restarting and operating the machine.
• Exercise caution to avoid slipping or falling.
• If the machine should start to vibrate abnormally, immediately stop the engine, and wait
for all moving parts to come to a complete stop and inspect for the cause. Vibration is
generally a warning sign of trouble.
• Stop the engine when leaving the operating position, and when making any repairs,
adjustments and inspections. STAY CLEAR OF THE CHIP CHUTE AT ALL TIMES.
• Take all possible precautions as recommended by the manufacturer when leaving the
machine unattended.
• Before cleaning, repairing, or inspecting, shut o the engine and make certain the
flywheel and all moving parts have come to a complete stop. Disconnect the spark
plug wire(s) and keep the wire away from the spark plug to prevent accidental starting.
• Keep all guards and safety devices in place and operating properly. Do not operate the
machine if all safety guards are not in place.
• Do not use the unit with the chipper hopper removed.
• Do not overload or attempt to chip material beyond 6 inches.
• Only use accessories approved for this machine by the manufacturer. Read, understand,
and follow all instructions provided with the approved accessory.
• Only operate the equipment in good daylight. Do not operate this equipment at night
or in dark areas where your vision may be impaired.
• Use extreme caution when reversing or pulling the machine towards you. NEVER move
the machine while it is running.
• Do not tamper with the engine’s governor setting. The governor controls the maximum
safe operation speed and protects the engine. Over-speeding the engine is dangerous
and will cause damage to the engine and to the other moving parts of the machine.
• Start the engine according to the manufacturer’s instructions. Keep hands and feet
away from the inlet and discharge areas.
• Do not operate while under the use of alcohol, drugs, or medication. A clear mind is
essential for safety.
• When feeding material into this equipment, be extremely careful that pieces of metal,
rocks, or other foreign objects are not included. Personal injury or damage to the
equipment could result.
• Do not allow an accumulation of processed material to build up in the discharge area
as this will prevent proper discharge and can result in kick-back from the chipper chute.
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14 | OPC513 man.
• Do not allow any part of the engine, especially around the cooling fins and muer, to
become clogged with processed material, leaves, oil, grease or any other combustible
material.
• Do not operate the engine if air cleaner or cover over carburetor air-intake is removed,
except for adjustment. Non-removal of such parts could create a fire hazard.
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SECTION II • ASSEMBLY

16 | OPC513 man.
STEP 1: CHECK THE PACKING
Open and unpack all items, leave lots of working space, and inspect all parts.
Upon inspection of parts, if you find any missing or damaged parts please call DK2 POWER at
1 [phone] or contact us via our website at www.dk2.com.
Please do not return to the store.
STEP 2: AXLE
Install the axle with the bolts provided.
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STEP 3: WHEELS
Install the wheels. Use locking pins in the axle.
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18 | OPC513 man.
STEP 4: DROP STAND & TOW BAR
Install the drop stand, then the tow bar.
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STEP 5: SIDE FEED CHUTE
Install the side feed chute with the bolts provided.
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20 | OPC513 man.
STEP 6: EXPULSION CHUTE
Mount the support frame for the chip bag, then mount the expulsion chute using hardware
provided.
1
3
2
4
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