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DLE DLE430 User manual

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- 1 -
Engine
DLE430
使用说明书
USER MANUAL
为了您更好的使用该产品,请您在使用前仔细阅读说明书。改装或不按规
定使用可能导致严重事故,由此引发的所有安全问题我们将不予负责。
In order to use this product safely, please read the instructions carefully
before use. Modifications or improper use may result in serious accidents and
we will not be held responsible for any safety issues arising therefrom.
- 2 -
⚫简介Introduction
感谢您选购DLE引擎。DLE430双缸直列两冲程发动机可用于无人
机、动力伞、超轻型实验类飞行器等,独特的结构设计使该引擎具有重
量轻、寿命长、马力大、振动小的特点,全新理念设计的DLE430将带
给你前所未有的飞行体验。
在发动机启动之前,请仔细阅读本手册。本手册会提供给你安全操
作发动机的基本信息。
Thank you for choosing the DLE engine. DLE430 twin-cylinder in-line
two-stroke engine can be used for drones, paraglider, ultra-light
experimental aircraft, etc. The unique structural design makes the engine
light weight, long lifespan, large output and low vibration, we hope the
DLE430 would bring you an unprecedented flight experience.
Please read this manual carefully before starting the engine. This
manual will provide you with basic information on the safe operation of the
engine.
⚫警告 Warning
该引擎不是玩具!如果你是第一次购买该类引擎,并想通过自己一个人的
努力完成飞行,请立即停止你危险的行为,去寻求有经验人士的帮助。
使用和维护不当可能会导致引擎损坏,亦可能造成人员伤亡。安装调试和
维修引擎需要委托有经验的人员来操作。DLE 不承担由于操作和维护不当造成
的任何损失!
该引擎没有认证,仅限于实验用途,在使用过程中有可能出现意外停车,
使用者需要有应对空中停车的应急措施。DLE 不承担空中意外停车造成的任何
损失!
该引擎是没有产品责任保险的,我们不能保证不发生设备故障,使用它是
存在危险的,意外事故有可能造成财产损失、身体受伤甚至死亡,如果你不愿
意承担使用中的所有风险,请不要启动引擎!
This engine is NOT A TOY! If you are using this type of engine for the first
- 3 -
time and want to fly it with your own efforts, PLEASE STOP immediately and
seek help from experienced people.
Improper use and maintenance can result engine damage or personal
injury or death. Engine Installation, tuning and maintenance needs to be
commissioned by experienced personnel. DLE will not be held responsible that
caused by improper operation and maintenance!
The engine is not certified and it's experimental use only. Unexpected
Shut-Down may occur during use, and users need to have experience and
countermeasure to In-Flight Shut-Down. DLE will not be held responsible that
caused by In-Flight Shut-Down!
The engine is not covered by any liability insurances. We cannot guarantee
equipment failure during the use. Accidents may cause property damage, body
injury or even death. If you are not willing to bear all the risks in use, please do
not start the engine!
⚫
安全信息
Safety Information
⚫需要由了解和使用过该类型发动机的人进行安装和维护操作,并已
详细阅读了说明书,接受了被告知的存在风险。
⚫该发动机未经过适航认证,使用时必须遵守国家相关部门的规定。
⚫该发动机仅用于目视飞行条件下的飞行器上,只能在白天使用。
⚫任何发动机都有可能意外停车,从而引发严重事故或导致人身伤亡,
制造商不承担因发动机停车所造成的损失。
⚫如果在发动机突然停车、无电的情况下无法成功地进行迫降,请不
要安装此发动机进行飞行;如果只能在特定的地点、空速、高度等
条件下才可以无动力安全降落的飞行器,安装该发动机使用时请不
要超出这些特定条件。
⚫处理燃料的时候要非常小心,混合燃料或给飞行器加油时,禁止在
狭小的封闭区域(如车库、地下室)或者其他有易燃物容易达到着
火点的地方进行操作。
⚫发动机出厂时变速箱里是没有润滑油的,当变速箱里面没有充足的
- 4 -
油时禁止启动发动机。
⚫必须按比例在汽油里面添加合格的两冲程专用机油并充分混合才能
作为发动机的燃料使用,具体要求参见说明书。
⚫加油前,要关掉发动机并取下点火钥匙,如有燃油溢出要即刻清理。
⚫错误的发动机安装以及燃油、滑油、冷却的错误使用,由此引发的损
坏发动机制造商不负任何责任。
⚫禁止在不安装螺旋桨的情况下启动(测试)发动机,这样会引起发
动机超速磨损或爆缸的危险。
⚫发动机启动之前,需要对发动机进行常规检查,如各个部件的安装
螺丝是否松动,油门控制绳索、拉杆是否磨损,皮带等消耗品是否
已到更换时间,电器电路部分工作是否正常,确保所有操作在紧急
情况下能正常使用。
⚫避免在周围人员环境不可控的情况下启动发动机,如果旁观者太多、
太近请勿启动发动机。
⚫不能在无人监控的状态下运行发动机。
⚫发动机启动以后不能马上升空,需要预热后加减油门观察其状态是
否在正常范围内,如出现异常的振动和噪声等,需立即熄火进行检
查,排除原因后才能再次启动。
⚫禁止超过最大额定转速,关闭发动机之前让它在低速状态工作几分
钟进行冷却。
⚫经常定期检查发动机安装架和螺旋桨、燃料管道、线路、皮带以及
空气过滤器等 。
⚫可以在发动机外部安装传感器,监测发动机温度、转速等信息,但
这项工作需交给经验丰富的人来操作。不恰当的改装引起的发动机
损坏制造商将不予负责。
⚫使用非DLE正品的配件会导致本发动机的质保无效。
⚫坚持记录发动机日志,至少包含发动机工作时间、维护维修记录、
燃油滑油信息。遵守发动机的使用维护说明,使发动机保持最佳工
作状态。
⚫Installation and maintenance operations are required by professionals or
veteran users, operator should read the instructions and accepted the
risks of being told.
- 5 -
⚫The engine has not been airworthy certified and must comply with the
relevant national regulations.
⚫This engine is used on aircraft with visual flight conditions only and it
can only be used during the daytime.
⚫Any engine may accidentally stop, causing serious accidents or personal
injury, the manufacturer will not be responsible for the loss caused by
engine shut-down.
⚫If the territory is not support for a successfully emergency landing when
the engine suddenly stops and no power, please do not install this
engine for flight; if aircraft can only be landed powerlessly at a specific
location, airspeed, altitude, etc., Do not exceed these specific conditions
when using the engine.
⚫Be very careful when handling fuel. When mixing fuel or fueling an
aircraft, it is forbidden to operate in tight enclosed areas (such as
garages, basements) or other places where flammable materials are
easily accessible.
⚫When the engine is shipped, there is no oil in the gearbox. DO NOT
start the engine when there is not enough oil in the gearbox.
⚫Qualified two-stroke oil must be added to the gasoline in proportion and
mixed for the engine. See the instructions for specific requirements.
⚫Before refueling, turn off the engine and remove the ignition key. If
there is fuel spill, clean it immediately.
⚫The manufacturer will not be held responsible for any engine damage
by incorrect engine installation and misuse of fuel, oil, and cooling.
⚫It is forbidden to start (or test) the engine without installing a propeller,
which may cause the engine to over-speed or cylinder explosion.
⚫Before the engine starts, it is necessary to carry out routine inspection of
the engine, such as check screws are loose or not, whether the throttle
control cable and the rods are worn, whether the consumables parts
(belts) has reach to the replacement cycle, whether the electrical parts
are working properly, and make sure they can properly work during any
conditions, includes emergency.
- 6 -
⚫Avoid starting the engine with uncontrollable surroundings. If there are
too many audiences around, do not start the engine.
⚫It is forbidden to start or keep the engine running without supervision.
⚫After the engine is started, do not take off immediately. Engine needs to
be preheated, and accelerate/decelerate to observe whether it working
on a normal range. If abnormal vibration and noise occur, it should be
turned off immediately and restart after problem fixed.
⚫Do not exceed the maximum rated speed. Allow the engine to cooling
down at a low speed for a few minutes before turning off the engine.
⚫Regularly check engine mounts and propellers, fuel lines, lines, belts,
and air filters.
⚫Sensors can be installed outside the engine to monitor engine
temperature, speed, etc., but this work needs to be operated by
experienced personal. The manufacturer will not be responsible for
engine damage caused by improper modifications.
⚫The use of Non-DLE genuine accessories will void the warranty of this
engine.
⚫Keep recording engine logs, including at least engine operating hours,
maintenance and repair records, and lubricant oil information. Follow
the engine's maintenance instructions to keep the engine work at optimal
status.
发动机参数表 Engine Specification
排量 Displacement
430CC
缸径 Cylinder diameter
70MM
行程 Stroke
56MM
压缩比(理论)compression
ratio(theoretical )
11:1
压缩比(实际)compression
ratio(practical)
6.5:1
减速比 reduction ratio
2.55
旋转方向
Direction of rotation
顺时针方向 (面对螺旋桨)
Clockwise(when face to propeller)
- 7 -
功率 Power
42HP/6800RPM
静拉力 Static thrust
110KG
发动机主机 Main frame
27KG
排气管 Muffler
4.1KG
整机重量 Total weight
32.25KG
最高转速
maximum speed
7000RPM
怠速 Idling
1000RPM
发动机类型
Engine Type
两冲程、双缸直列
Two stroke,Twin cylinder inline
启动方式
starting mode
电启动 Electrical starter
启动电机
Starting dynamo
DC12V,35A
点火方式
Ignition method
双套直流电容放电点火
Dual DC capacitor discharge ignition
点火电压
Ignition voltage
DC12V, 功率 power 5W/个each
火花塞 Spark plug
14mm DLE-8
火花塞间隙 Spark gap
0.6mm
化油器 Carburetor
DLE 自吸式 Self-priming
燃油 Fuel
普通车用汽油与 2冲程专用润滑油混合
Ordinary gasoline mixed with 2 stroke engine oil
推荐润滑油 Recommended oil
2T FD 级全合成 2T DF grade full synthetic
混合比 Mixture ratio
50:1
发电机 Alternator
三相永磁发电机 ,功率200W
Three-phase permanent magnet generator,
Power 200W
整流调压器 Regulator
DC14.5V,功率180W
DC14.5V, Power 180W
散热方式
Cooling system
强制风冷,更换散热风扇,前拉和后推均
可使用
Forced air cooling, can be used for push or pull
after replacement of cooling fan
- 8 -
⚫组装 Assembly
所有的安装螺丝需要涂抹螺纹胶(乐泰 243),同一平面超过 4颗螺丝时
需要对角交叉均匀拧紧。发动机主体的密封面采用了免垫片设计,在拆装时需
要把表面清理干净,在密封面均匀涂厌氧平面密封剂(乐泰 518),轴承安装
面使用圆柱零件固持剂(乐泰 609)。高温排气口的表面密封使用耐高温的硅
酮胶。
发动机的安装
将发动机从金属框中取出,使用框架上配套的减振胶垫和金属平垫固定在
发动机支架上,固定螺丝选用直径 10mm12.9 级,最好使用自锁防松螺母(不
能使用包装框架上的螺丝螺母安装固定发动机)。发动机支架需要确保四个安
装点在同一平面,并且具有足够的强度。如果要自行改变发动机的安装点,需
要由经验丰富的人员进行安装改进设计。发动机安装固定点必须有良好的减振
措施,由于没有减振或不恰当改装引起的发动机损坏厂家将不予保修。
减速箱的换装
DLE430 的减速箱是可以上下翻转 180°,出厂时默认为输出轴靠上。如把
减速箱翻转 180°安装,可使输出轴中心向下移动 130mm。
散热风扇的换装
DLE430 可做为前拉和后推使用,出厂时默认为后推状态。后推使用时搭
配白色风扇叶片,气流由发动机后部吹向螺旋桨方向。如要用做前拉使用,需
要更换成黑色风扇叶片,使气流从螺旋桨方向吹向发动机后部。散热风扇和螺
旋桨形成的气流方向保持一致,才能最有效的对发动机缸体进行散热。
螺旋桨的安装
请选用优质的经过校验过平衡的螺旋桨。劣质的螺旋桨会加大振动对引擎
造成严重损害,影响飞行安全。
螺旋桨安装孔与安装螺丝的间隙尽量小,过大的间隙容易造成螺丝松动,
螺旋桨的剪切力会切断所有固定螺丝。
安装螺旋桨时必须使用中低强度的螺纹胶.(乐泰 242 )
推荐使用变距螺旋桨:1.5 米 9 度
推荐螺旋桨最高转速:2500 转/每分钟。
- 9 -
电气系统的安装
永磁发电机输出的交流电经过调压器整流稳压为直流14.5V,给点火器供
电,同时对电池充电。推荐使用12V7AH以上的铅酸电池。
电池要在所有线路连接完成后才接入电路,这样可以避免意外启动造成的
伤害。
DLE430有两套完全独立的点火系统,其中一套失效后,发动机也可以正常
工作。
点火器引出的红黑导线分别对应电源的正负极,蓝色线为点火触发信号,
连接发动机任意一个传感器的蓝色引出线,两根高压线分配到前后任意气缸,
把高压帽按进火花塞。另一个点火器连接剩下的火花塞和传感器。
按照线路图连接各个部件,启动电机回路的导线直径不低于4mm²,使用随
机的导线连接启动电机和电池,尽量不延长它们之间的导线距离。距离过长或
线径太小会造成导线电压降过大,启动无力。不要把启动继电器固定在振动较
大的位置。
用不低于1 mm²的红色导线连接驾驶舱的控制开关和发动机。K1、K2同时
打开,接通点火器电源,按下启动按钮或其它不带锁定的开关K3,继电器接通
启动电机供电,电机带动发动机旋转,发动机启动后迅速断开K3。K1、K2同
时关闭,发动机熄火。可以加装一个10A的保险给其它小于80W的负载供电。
K3可以使用带锁的专用引擎启动开关,同时可以关闭其它负载的供电,方
便对操作人员的管理。
两个点火器不要共用一个开关,这样在发动机启动后,可以交替关闭其中
一个点火器,检查点火系统是否正常工作。
自行购买质量可靠的开关实现启动和熄火功能,开关失效可能会导致发动
机熄火。
对导线进行捆扎固定,走线尽量避开高温部件,避免振动引起的导线与部
件之间长期摩擦破损。对接插头插到位后,用电力胶带缠绕防止松脱。
火花塞型号为DLE-8A,这是经过长期测试的定制双铂金火花塞,如果换用
其他火花塞,有可能因为热值的差异引起发动机故障。安装火花塞时,保证火
花塞瓷件表面清洁干燥,用手拿住瓷件部位,对准火花塞螺纹孔旋至拧不动为
止,用力矩套筒扳手紧至2.4Kg.m(24n.m)。
All mounting screws need to be coated with threaded glue (Loctite 243). When
there are more than 4 screws in same plane, it is necessary to evenly tighten them in
diagonal cross. The engine main frame uses gasket-free design at sealing surface.
The surface needs to be cleaned when assembly, use the anaerobic plane sealant
(Loctite 518) uniformly coats on the sealing surface, and the cylindrical part glue is
- 10 -
used for the bearing mounting surface (Luotai 609) ). The surface of the exhaust port
is sealed with a high temperature resistant silicone glue.
Engine Installation
Take the engine out of the metal frame and mount it on the engine bracket with
the damper and metal washers on the frame. The fixing screws should be 10mm
diameter and 12.9 grade . It is best to use the self-locking nut (do not use screws
from the package of frame). The four engine mounting points must in the same plane
and have sufficient strength. If you want to change the installation point of the
engine, please seek for the help from experienced personnel. The engine installation
fixed point must have good shock absorption measures, the warranty will be voided
if engine is damage caused by no vibration reduction device or improper
modification.
Gearbox Replacement
The DLE430's gearbox can be flipped up and down by 180°, the output shaft is
up by default . If the gearbox is flipped 180°, the center output shaft should be
moved down by 130mm.
Cooling fan Replacement
The DLE430 can be setup for pull or push. The factory default is the push.
When use it as pusher, please use the fan of white blade, so the air is blown from the
rear of the engine toward the propeller. When use it as puller, please use the fan of
black blade to blow air from the propeller to the rear of the engine. The airflow
direction of the cooling fan must same as the propeller in order to maximize the
cooling efficiency.
Propeller Installation
Use a quality, calibrated and balanced propeller. Inferior propellers can increase
vibration and cause serious damage to the engine, affecting flying safety.
The clearance between the propeller mounting hole and the mounting screw
should be small as possible. Excessive clearance may cause the screw to loosen, and
the propeller will cut off all the fixing screws.
Medium and low strength thread glue must be used when installing the
propeller. (Loctite 242)
It is recommended to use variable pitch propeller: 1.5 m, 9 degrees