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DockCraft DockSider DS200 User manual

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TM
“The DockSider”
Patented
Assembly, Installation, Setup, and Operating Instruction
OM200 - 012721
- Tool Free Dock Mount Models; Series 200 -
•Holds Kayaks / Paddleboards up to 125 pounds.
•For Docks with Wood, Composite Wood, Vinyl, and Aluminum Decking.
•Must have Dock side boards less than 7 ½ inches. Truss Docks 10
inches.
•Designed for standard dock decking thickness of up to 1 ½ inches.
•The underside of your dock Must be accessible.
A Kayak / SUP Lift and Dock Storage Rack
Model DS200 – Aluminum Dockside Operation
•Operates from the Dockside Only.
•Holds your Kayak / Paddleboard 5 to 17 inches below the dock surface.
•Accommodates Freeboard (Dock Surface to Water Level) height up to 36 inches.
Model WS200 – Aluminum Waterside Operation
•Operates from the Waterside Only.
•Holds your Kayak / Paddleboard 5 to 17 inches below the dock surface.
•Accommodates Freeboard (Dock Surface to Water Level) height up to 36 inches.
Please read these instructions carefully before using this product and save this
manual for future use.
For assistance, please call: 585 –734 –7374
Or send email to: info@DockCraft.com
DockCraft Industries LLC
3694 Nibawauka Beach
Canandaigua, New York 14424
Page 1 of 13
IMPORTANT SAFEGUARDS
1. READ ALL INSTRUCTIONS BEFORE USING THE “The DockSider”TM.
2. The intended use of the product is to store a Kayak or Paddleboard on the side
of a boat dock. Do not use this product for other than its intended use.
3. The maximum weight of Kayak or Paddleboard to be racked in “The Docksider”
TM shall not exceed 125 pounds.
4. For use in Salt Water, the unit should be rinsed with Fresh Water after use.
5. Kayaks should not contain more than one quarter inch (1/4”) of water inside
when storing in the “The DockSider”TM. Product Damage could result to the
“The DockSider”TM if this is not followed and the Warranty will be voided. If
your Kayak contains excess amounts of water (capsized or other), roll kayak
over to empty.
6. To ensure proper use, do not attempt to modify this product in any manner.
Please refer to the manual if questions arise.
7. If further assistance is needed, please contact DockCraft Industries prior to
use of this product.
8. Do not allow children or adults to play on, around, or with the “The
DockSider”TM while a kayak or Paddleboard is loaded or unloaded. Serious
injury and damage to product, docks, and people could result if this warning is
not followed.
9. Store only one kayak per “The DockSider”TM.
10. If the DockSider is not working properly, please contact DockCraft Industries
immediately for assistance.
11. Do not enter or exit your Kayak or Paddleboard when your kayak is engaged
within “The DockSider” ; in the loading or storage position.
12. Do not install your Kayak / Paddleboard Storage Rack such that “The
DockSider” is near or in contact with any electrical or Dock Structural
components.
Page 2 of 13
Table of Contents
Page 2 of 13
“The DockSider”TM
oSafeguards 2
oWarranty 3
oPart List 3
oAssembly Instructions 4 - 6
oInstallation - DS 200 and WS 200 6 - 9
oSetup 9 - 12
oOperation 12 - 13
Page 3 of 13
Limited Warranty
What does your warranty cover?
•Any defect in materials or workmanship when used for the intended purpose of storing
kayaks on the side of a boat dock under normal use and conditions.
•The warranty is limited to the original purchaser.
For how long after the original purchase?
•One year
What will we do?
•Provide you with a replacement part at no charge for any part found defective in
materials or workmanship.
How do you make a warranty claim?
•Please contact DockCraft Industries for a Return Material Authorization (RMA) number
before returning items. A shipping address will be provided at that time.
What does your warranty not cover?
•Damage from failures that occur as a result of improper assembly, failure to properly
adjust and operate, misuse or neglect of product’s intended purpose.
•Product which has been modified in any manner.
•Safeguards are not followed
•The warranty is not valid if you are not the original purchaser.
•Cosmetic defects
“The DockSider”TM PARTS LIST –
Tool Free Dock Mount Models; Series 200
Remove all parts from the box and remove the dock mount from the pivot lateral by
unwrapping the stretch wrap.
If any parts are missing from the package (in type or quantity), do not assemble and contact
DockCraft Industries immediately.
Model DS200 – Model WS200 -
Dockside Operation Waterside Operation
Assembly Instruction
Attach Cradle Handle :
1 - Position Handle over Cradle.
2 - Slide the Handle over extension on Cradle.
3 - Depress Snap Button on Cradle.
4 - Seat Handle until Snap Button pops through the Handle hole.
5 - Repeat process for the other Cradle.
Steps 1 –4
Dockside Rack Waterside Rack
Notes - Lifting Straps are on the inside
Dockside Rack –Short Legs on the outside
Waterside Rack –Shorter Legs on the inside
Insert Clevis Pins to set height of rack from water
If the Water Level is 10 to 25 inches below your Dock Decking -
6 -Insert Clevis Pin through Hole #2 in Pivot Lateral such that the head is between the Pivot Lateral and Cradle,
attach retaining ring through the hole in the end of the clevis pin.
7 –If the Water Level is 25 inches or greater from the Dock Decking –
Insert Clevis Pin through Hole #4 in Pivot Lateral such that the head is between the Pivot Lateral and Cradle,
attach retaining ring through the hole in the end of the clevis pin.
Dockside Rack
Page 4 of 13
Snap Button
Cam Buckle
Cradle
Handle
Pivot
Lateral
Hole 4
Hole 2
Hole 4
Hole 2
Clevis Pin
Head
Clevis Pin
Head
Circular
Retaining
Ring
Circular
Retaining
Ring
Insert Clevis Pins to set height of rack from water - continued
Waterside Rack
Thread Webbing through Cam Buckle :
8 –Obtain one of the Cam Buckles and Depress Lever
9 –Thread Webbing through opening in the Cam Buckle
Ensure the Slide on the Web Keeper is positioned as shown. Facing up and the webbing is not twisted.
10 –Pull webbing through the Cam Buckle until the pre-marked line is in position with the cam buckle.
11 –Repeat Steps 6 –8 to thread the webbing through the other Cam Buckle.
Steps 8 - 11
Page 5 of 13
Circular
Retaining Ring
Hole 4
Hole 2
Hole 4
Hole 2
Clevis Pin
Head
Clevis Pin
Head
Circular
Retaining Ring
Handle
Cam
Buckle
Webbing
Cam Buckle
Lever upward
Slide
Completed Assemblies
Dockside Operation Model –DS200 Waterside Operation Model –WS200
“The DockSider” Mounting Options
DockCraft Industries Clamp On Mount for “The DockSider”
- Kayak Dock Rack and Paddleboard Dock Lift -
If the slats on your decking run across your Dock If the slats on your dock run the length of your dock
Align the under dock bearing tube as shown Align the under dock bearing tubes on
opposite sides of the mount
Page 6 of 13
Under Dock Bearing Tube
-Clamp On Dock Mount
-2 Mounts per Dock Rack
Kayak / Paddle Board Dock Rack
Clamp On Mount
Adjust the Clamp On Mount to Fit Your Dock –Typical Dock Decking Configurations
Check the Dimensions on your Dock
Measure the width of your Side Rail
Decking Flush with Side Rail Decking on Top of Side Rail Side Rail Setback from Edge of Dock
The clamp on mount can be adjusted to accommodate the dimensions indicated.
If your dock has dimensions thar do not fall within the dimensions specified, give us a call (585-734-7374) or email
us at [email protected]om. In many cases, we can modify the mount to your needs.
Set the Dock Clamp to the proper dimension.
Dock Clamp
Measure the distance from the edge of the dock to the back side of the side rail (red arrows).
Back off the hand knob such that the length of the threaded rod between the front of the dock clamp and the
inside of the clamp on mount is the same as what you had measured.
15 ¼ inches
12 ½ inches
Typically, 1 ½ inches
No more than 5 ½ inches
No more than 5 ½ inches
Decking Thickness
1 to 1 ½ inches
No Less than 2 ½ inches.
No Greater than 7 ½ inches
No under Decking Supports
in this area
Note: The adjustment rod
will probably come out of
the hole in the mount.
Back off
wing nut
Seat Adjustment
rod in hole in
mount
Tighten right
wing nut against
Dock Clamp then
the left wing nut
Page 7 of 13
Install the Clamp on Mounts on your Dock
Note:
The Dockside Model: Spacing between mounts is 32 inches (center to center)
The Waterside Model: Spacing between Mounts is 26 ½ inches (center to center).
The Mount as set Back off hand knob Rotate Dock Clamp
so adjustment rod To a horizontal
Is out of its hole in position
the clamp
Position the mount as shown Lift up, then in Rotate Dock Clamp vertical,
then seat adj. rod in hole and
tighten Hand Knob
Your ready to install the second mount., follow the steps above.
1 - Select a position on your dock where you choose to mount your Kayak Storage Rack.
Ensure there are not any electrical or structural components in the area.
2 - The Docksider should be mounted on 1 section of your dock.
3 - Make sure the wood on your dock is solid (not cracked or rotting) at the installation position.
4 - Ensure there are no obstructions above or below your dock.
5 - Place one Dock Mount on your Dock and position as shown below.
Dockside Unit - 32 inches
Waterside Unit –26 ½ inches
Edge of Dock
Align the 2nd Dock Mount per the diagram above and install as mounting the first mount
Tighten the hand knob (Do Not over tighten), then recheck the distance between mounts. Adjust as
necessary.
Page 8 of 13
For Truss Style Docks
For the DockSide unit, the shorter legs on the Cradle are on the Outside,
For the WaterSide unit, the shorter legs on the Cradle are on the Inside.
Both units, Straps are on the inside.
When inserting the cradle in the mounting bracket, the head of the clevis pin should be on the outside of
the mounting bracket on one side and the circular retaining ring should be on the outside of the bracket on
the other side.
Page 9 of 13
You may have to remove the Adjustment Rod as it may interfere with the
lower horizontal rail.
The Dock Clamp will secure the mount between the top and bottom rail or
the top rail and one of the diagonals near the bottom rail.
Follow the instructions above to install.
You will have to cant the mount to fit the dock clamp in between the
angled rods on the truss structure.
Worst case, remove the hand knob, install the mount, and reinstall the
hand knob and tighten. Do not over tighten!
SETUP of “The DockSider”TM
Now that the assemblies are complete, it is now time to SETUP your Kayak Rack to “fit”
your Kayak.
Whether it be the Dockside Cradle or the Waterside Cradle
Mount the Cradle to the Clamp On Mounts
Kayak Storage Rack to Water Level Adjustment:
If the distance to the water from the dock decking is:
10 to 22 inches: insert clevis pin in 2nd hole of the pivot lateral into the top Slot of the mounting bracket.
17 to 29 inches: insert clevis pin in 2nd hole of the pivot lateral into the bottom Slot of the mounting bracket
20 to 31 inches: insert clevis pin in the 4th hole of the pivot lateral into the top Slot of the mounting bracket
25 to 37 inches: insert clevis pin in 4th hole of the pivot lateral into the bottom Slot of the mounting bracket
Adjust if required - up or down - based on your specific watercraft or if your water level changes significantly
throughout the season.
To “Lock”the Brackets and Pivot Laterals together insert “Locking Pin”on both sides of unit.
If Clevis Pin with Circular Retaining Ring in Hole 2 or 4 of Pivot Lateral is seated in the Top Slot.
Note: Push the heads of the clevis pins against the side of the mounting bracket to assure clearance when
lifting the cradle itself from the loading position to the storage position.
3 –Load your Kayak into your rack and rotate to the Kayak Storage Position by:
a: Rotating the Cradle toward the water such that there is a space between your watercraft and the handle of
approximately 3 to 5 inches when you start the lift. With the Dockside Operation model do this using the tether
strap. With the Waterside Operation model do this by standing in the water and centered on your rack,
grasping the handle and rotating toward you.
b: Floating your kayak into the rack (between the handle and the webbing) such that the front of the cockpit
seat is centered in the cradle.
Insert 2nd Clevis Pin through hole in bracket
and secure with
“R” Retaining Clip on opposite side.
If Clevis Pin with Circular Retaining Ring in Hole 2 or 4 of Pivot Lateral is seated in the Bottom Slot
Insert 2nd Clevis Pin through hole under the
bracket and secure with
“R” Retaining Clip on opposite side.
Webbing Length Adjustment :
As a result of the assembly procedure, the mark on the webbing should be located at the cam buckle.
This setting is a nominal setting for kayaks with a width of 27 to 29 inches. Based on the width and
contour of your kayak, this setting may vary. As a guide, add 2 inches in length for every inch your kayak is
greater in width than the 27 inches indicated. Shorten if less than 27 inches.
This setting has 2 purposes:
1 –To accommodate the size
and contour of your Kayak
2 –To allow your Kayak to sit at
an angle to minimize rain
entering the Kayak and
therefore collect in the cockpit
Page 10 of 13