Docma TT600 Electric Programming manual

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TABLE OF CONTENTS
1. FOREWORD
2. GENERAL GUIDELINES FOR SAFETY AND INJURY PREVENTION
3. DESCRIPTION OF THE MACHINE
3.1. Functioning and usage of the machine
3.2. Unusual and unexpected usage of the machine
4. SPECIFIC OPERATING INSTRUCTIONS
4.1. Transport, movement, points for lifting
4.2. Plates
4.2.1. CE identification and symbols - Model TT600 PTO
4.2.2. CE identification and symbols - Model TT600 Electric
4.2.3. Information plates
4.2.4. Hazard plates
4.2.5. Position of safety adhesive signs on the machine
4.3. Technical specifications
4.4. Exploded overview of the machines
4.4.1. Model operating with electricity
4.4.2. Model operating with PTO (power take-off)
5. RESIDUAL RISKS
5.1. Risk related to cutting
5.2. Risk of ejection of cut material
5.3. Risks of inhalation of substances emitted while operating the machine
5.4. Risks related to noise
5.5. Risk of fire
5.6. Generic risks
6. INSTALLING AND STARTING TO OPERATE THE MACHINE
6.1. Preliminary operations
6.2. General guidelines
6.3. Regulating the machine
6.3.1. Starting to operate the model working with electricity
6.3.2. Starting to operate the model working with PTO
6.3.3. Disassembling and replacing the blade
6.3.4. Regulating the tension of the belts
6.3.5. Using the saw
7. CLEANING THE MACHINE
7.1. Cleaning the blade
8. PROBLEMS, CAUSES AND REMEDIES
9. MAINTENANCE
9.1. Planned General Maintenance
9.2. Extraordinary Maintenance
9.3. Storing the machine
10. DEMOLITION OF THE MACHINE AND DISPOSAL
11. SPARE PARTS: GENERAL GUIDELINES
12. TECHNICAL SUPPORT
THE PRESENT DOCUMENT IS THE SOLE PROPERTY OF DOCMA LTD WHO FORBIDS ITS USE, EVEN PARTIALLY,
UNLESS CLEARLY AUTHORIZED BY THE COMPANY IN WRITING.

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1 FOREWORD
This manual provides information to move, install, use and properly maintain the machine manufactured by Docma Ltd
and called TRESTLED SAW BENCH « LOG-CUTTER » model TT600.
Hereafter you will also find the components that can be used as spare parts.
By following the instructions provided in this manual, you will work safely in any phase of movement, installation, use or
maintenance, also ensuring a regular and economic operation of the machine. Docma Ltd declines any responsibility for negligence
or lacking to observe such instructions.
DANGER
This symbol warns that the operator is exposed to serious risks of possible lesions, long-term injuries or death if the operations
described are not carried out properly.
ATTENTION
This symbol warns that the operator is exposed to risks of possible lesions, long-term injuries or death if the operations described
are not carried out properly.
CAUTION
This symbol warns that the machine could be damaged if the operations described are not carried out properly.
2 GENERAL GUIDELINES FOR SAFETY AND INJURY PREVENTION
DANGER
Before carrying out any operation, make sure there are no people or things nearby, in order to avoid damages to the machine and
prevent any risk for personal safety or for people nearby.
DANGER
First symbol: It is compulsory to wear gloves
Second symbol: It is compulsory to wear goggles or use a protective screen
Carry out any type of operation on the machine only after wearing appropriate protection devices for each operator (gloves or
goggles / protective screen).
This manual is intended for the user and anyone in charge of the proper and safe use of the machine. Carefully read the guidelines contained
hereafter, which provide instructions for optimal and risk-free usage. Familiarize with controls and operations prescribed for the use in safe
conditions. Keep this manual together with the manual so as to be able to consult it in the future. The manual must be handed over with the
machine if it is sold. A safe usage is guaranteed solely for the functions anticipated in the present manual.

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DANGER
Immediately report any failure of the machine, including protection shields and blades, to the owner or the person in charge of safety.
The operator appointed to use the machine must be fit for the job, must be fully aware of how it operates
and how it should be maneuvered.
The operator must follow the instructions contained in the manual scrupulously, to guarantee personal and
general safety.
Tools and materials must not be left on the machine (or where they could interfere with mechanical
movements) and in no circumstances can they be placed where they could drop and cause damage to
people or things.
The tools used must be in good conditions since any deteriorated tool, or not in an optimal state, is
potentially hazardous.
Each tool shall be used only for the intended usage, and in the most appropriate way.
Do not clean or touch any moving part.
Any loose garment (such as scarves, ties, etc.) is potentially dangerous. Always use tight-fitting
articles of clothing.
3 DESCRIPTION OF THE MACHINE
The present machine is a circular saw bench with a tilting loading system which uses a rack.
The machine is available in two different models, one working with an electric motor and belted transmission, the other with a shafted power
trade-off to operate with a tractor or similar.The machine has been designed for use both in agricultural context and for amateurs. Any other use
is not contemplated and not authorized. Only steel blades shall be applicable.

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3.1 FUNCTIONING AND USAGE OF THE MACHINE
The machine has been designed and manufactured solely for the purpose of cutting wood and materials derived from or comparable to wood, in
agricultural companies or for hobbyists. The machine has been designed for usage outdoors.
The machine can be utilized to cut logs with a maximum diameter of 215mm and maximum length of 750mm. Should you need to work on
materials exceeding these measures (in any case only in length, never in diameter) it is necessary to have two people working together with the
machine, both fully trained on how it works and fit to use it safely.
Please refer to the following chapters, which shall be read carefully to guarantee a safe usage of the machine.
DANGER
BEFORE OPERATING THE MACHINE, READ THIS MANUAL CAREFULLY.
The machine must be used by trained and authorized personnel only. Safe usage of the machine is guaranteed only when following
the functions listed in the present manual scrupulously.
DANGER
Never install, on the machine, parts that are not supplied by DOCMA and/or exceeding the dimensions allowed (note 4.3 TECHNICAL
SPECIFICATIONS).
Before using any utensil, verify it is fully compliant with the requirements in regulation EN847-1:1997.
3.2 UNUSUAL OR UNEXPECTED USAGE OF THE MACHINE
DANGER
Any use or operation not in line with what is prescribed in this manual can cause damage to the machine and compromise the
operating technical conditions for which the machine has been designed and manufactured, which would possibly hamper its safety
characteristics.
In particular, it is absolutely forbidden to use the machine indoors or in an environment that is not well ventilated.
DANGER
The operator in charge must not carry out any type of maintenance and/or any action to help the machine, when this is completing its
working cycle.
4 SPECIFIC OPERATING INSTRUCTIONS
4.1 TRANSPORT, MOVEMENT, POINTS FOR LIFTING
DANGER
Please load, unload and move the machine with extreme care, making sure that, during the maneuvers, there are no people or things
within the range of the lifting device.
The machine is dispatched and delivered already fully assembled, and thanks to its supporting structure and light weight, it can be easily
transported by two people by hand, holding it by the chassis.

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4.2 PLATES
In this manual, and on the machine, there are some plates:
Data on the identification plate should always be quoted whenever
in need of support or spare parts.
4.2.1 CE IDENTIFICATION AND SYMBOLS - Model TT600
PTO
On the metal plate fixed onto the machine, the following indelible information is present:
- Manufacturer’s registered name and address
- Machine model and serial number
- Number of the certification document and auditing body
- CE Logotype
- Blade diameter
- Machine weight
- Maximum rpm (rounds per minute) for PTO
4.2.2- CE IDENTIFICATION AND SYMBOLS - Model TT600 Electric
On the metal plate fixed onto the machine, the following indelible information is present:
- Manufacturer’s registered name and address
- Machine model and serial number
- Number of the certification document and auditing body
- CE Logotype
- Electricity supply parameters
- Machine weight
- Blade diameter
- Motor power
- Blade rpm (rounds per minute)
4.2.3 - INFORMATION PLATES
Before operating the machine, read the instructions of this manual
carefully.
4.2.4 – HAZARD PLATES
Risk of getting squashed or shearing. Keep away from moving parts.
Before any maintenance operation, or in case of unusual noises, stop the
machine

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4.2.5 – POSITION OF SAFETY ADHESIVE SIGNS ON THE MACHINE
DANGER
On the machine you will find appropriate adhesive pictorials. All operators must take a look and learn to recognize the meaning of the
symbols used.
Locations of safety pictorials, CE plate and adhesive signs are shown in the pictures below:
DANGER
Safety pictorials cannot be removed, tampered with or destroyed. It is the responsability of the person in charge of safety, to arrange
for their replacement, should they deteriorate or become illegible.
4.3 TECHNICAL SPECIFICIATIONS
You can find below the main characteristics of the machine:
TT600 ELECTRIC TT600 PTO
Overall Dimensions [mm] 780x1065x1000 780x1065x1000
Height of tilting worktop [mm] 660 660
Width of tilting worktop [mm] 780 780
Weight [kg] 130 110
Motor power 2.2 kW – 3 HP Power take-off
Tension – Cycle 230V Monophase -
Frequency [Hz] 50 -
Thermomagnetic switch [A] 10-16 -
Maximum speed 2500 rpm 2500 rpm
Blade diameter [mm] Ø600 Ø600
Type of blade Steel Steel
Depth of cut [mm] 215 215

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5 RESIDUAL RISKS
DANGER
It is the duty of the company owner, or the person in charge of safety, to provide the operator with all the information and help
required to guarantee personal safety while operating the machine.
Each phase in the development of our saw-benches, from design to initial drawing, from dimensioning to manufacturing and testing, was carried out
with maximum attention and care for quality, both mechanical and structural. This guarantees a safe utilization for the personnel, with limited
environmental footprint.
Yet we must point out that, despite all the care applied, the machine provided presents certain risks which cannot be completely eliminated, due to
the type of operations involved.
Therefore the operator must absolutely be informed about the residual risks listed hereafter, and must use the machine paying maximum attention at
all times.
ATTENTION
The operator must be given a copy of this manual, making sure he reads it thoroughly and learns how to operate
the machine safely.
5.1 RISK RELATED TO CUTTING
This danger is always present, during normal operations but also when replacing the blade or cleaning the machine.
DANGER Wear protective gloves
All activities of normal operation, cleaning and maintenance shall be carried out only after wearing appropriate devices for personal
protection (protective gloves).
DANGER DO NOT REPAIR, REGISTER, LUBRICATE OR CLEAN ANY MOVING PART
Ensure the supply cable is disconnected from the mains or the cardan is disconnected from the transmission shaft, before carrying
out any cleaning on the machine.
DANGER
Start the machine only after checking that all protection devices (blade guard, belt carter, various springs) are properly installed and
functioning.

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5.2 RISK OF EJECTION OF CUT MATERIAL
This danger is present while the machine is running.
DANGER Gloves must be worn
Clean the machine after every session, removing all splinters or debris which, over time, could cause malfunctions or be cause of
danger.
5.3 RISKS OF INHALATION OF SUBSTANCES EMITTED WHILE OPERATING THE MACHINE
This danger is present when the machine is running. The type of material being cut, the correct positioning and regulation of the devices for the
extraction of powder/debris can substantially influence the amount of substances emitted.
DANGER
Use the machine exclusively outdoors. It is strictly forbidden to use the machine indoors or in a closed environment.
DANGER Goggles, or shield, must be used
You must operate the machine only when equipped with adequate devices for personal protection (protective screen).
5.4 RISKS RELATED TO NOISE
This danger is present when the machine is running. The type of blade and the appropriate maintenance of blades and saw can substantially
determine the exposure to noise. The emission level of air-transmitted noise has been measured as prescribed in EN ISO 3744:1997 and found
equal to a noise power of L
wa
=109.4 dB during operation.
DANGER You must protect your hearing A mask must be worn
Use the machine only when equipped with adequate devices for personal protection (noise-reduction headset and, optionally, a
breathing mask).
The values quoted are emission levels and do not necessarily represent safe operating levels. Although there is a correlation between emission
levels and exposure, this cannot be applied to surely determine whether extra precautions are necessary. Factors which influence the actual
level of exposure for manpower, include conditions of the environment where you operate, other sources of noise, etc, that is other machines or
processes nearby. Also, the accepted level of exposure can vary from nation to nation. Still, this information allows the final user of this machine
to better evaluate danger and risks involved.
5.5 RISK OF FIRE
This danger is due to the presence of shavings and powders emitted while operating.
DANGER
In order to avoid the risk of fire, regularly remove shavings and powders produced as you work. There should always be an
extinguisher in the proximity of the machine.

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5.6 GENERIC RISKS
DANGER Gloves to be worn Goggles or protective screen to be used
Do not place hands, feet or other parts of your body in contact with moving parts of the machine. It is strictly forbidden to let
untrained people use the machine. It is forbidden to use the machine to transport people and/or objects.
6 INSTALLING AND STARTING TO OPERATE THE MACHINE
6.1 PRELIMINARY OPERATIONS
•Verify presence of accidental damages the machine has been subject to, during transport and/or movement: in such case, ask for our
support to take care of the damages.
•Verify that the blade protection has been properly installed, and that all blocking screws are well tightened.
DANGER
Check that all screws are well tightened after 4 hours of operation. After that first period, check them every 50 hours.
6.2 GENERAL GUIDELINES
The machine must be sheltered from rain and any bad weather, and should not be used in environments with risk of explosion.
Before changing any set-up on the machine, and at the end of each session, ensure that the cable is disconnected from the mains or that the PTO
is not connected to the transmission shaft.
DANGER
Ensure that trained personnel only is in near the machine.
DANGER Do not use scarves or ties
Wear only gear that is appropriate for the job: no loose ends or garments that could easily be caught in moving parts (scarves, ties or
similar items)
DANGER
Do not work in bad/insufficient lighting conditions.
ATTENTION
Position logs to be processed and finished goods in the vicinity of the working area.

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6.3 REGULATING THE MACHINE
Before starting the machine, especially when using it for the first time or installing it in a new workplace, it is necessary to bear in mind some
precautions and suggestions:
DANGER
Install the machine on an even floor, horizontal if possible, and free of obstacles. If necessary, use a level to ensure the worktop is
leveled horizontally.
DANGER
Ensure that there is enough room around the machine to guarantee appropriate operations, depending on quantity and size of
materials to work on.
ATTENTION
If any mishap should occur, interrupt the work session immediately and follow the procedures of this manual
strictly.
PRECAUTION
The operator must never leave the machine unattended when it is switched on or operating.
PRECAUTION
Verify that all protective screens are regularly and properly installed before using the machine and at the end of any maintenance
operation.
DANGER
Check that the blade rotates in the direction indicated on the blade itself.
Always make sure that blades are free of any obstruction to their movement before
starting the machine.
6.3.1 STARTING TO OPERATE THE MODEL WORKING WITH ELECTRICY
If you use the machine on a building site, also connect to the earthing the supplementary external earth plug, present on one of the legs.
For such purpose, use a copper wire with a section not inferior to 16 mm
2
and with the lug to be clamped on the machine terminal using a
nut.

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ATTENTION
Do not connect the machine to the mains until the electric supply has been thoroughly tested to comply with current regulations.
Verify that the electric network is compliant with the safety and power requirements of DLGs 46/90 and that :
- The earthing is present and working properly.
- A safety device is present and working properly.
- We recommend the presence of an RCD (Residual Current Device).
Connect the supply cable to the mains. Start the machine by pressing the thermo-magnetic switch.
The starting system is protected against accidental starts due to tension coming back after an electric black-out. In such cases, it is
necessary to start the motor again by pressing the green switch.
Single-phase machines: press green switch and contemporarily the white button for 4 seconds.
Three-phase machines: by pressing the green switch , the motor starts and the machine is ready to work.
By pressing red switch, motor is stopped and the blade will stop rotating within 10 seconds.
You can bring the machine to an immediate halt by pressing the emergency- stop switch labeled stop.
By pressing the green switch, the motor starts and the machine is ready to work.
By pressing the red switch, the motor is stopped and the blade will stop rotating within 10 seconds.
You can bring the machine to an immediate halt by pressing the emergency-stop switch labeled STOP.
DANGER
Check periodically that the automatic braking devices are in full working order.
6.3.2 STARTING TO OPERATE THE MODEL WORKING WITH PTO
In case of PTO saw bench, connect 3 points to the tractor lifter, by ensuring dedicated pivots and their blocking linchpin are inserted.
Ensure the cardan shaft is fully inserted, connecting it to the power take-off of the actuator and the one on the machine. Increase the
speed of the actuator and the PTO slowly, for example using the tractor clutch, not to damage any transmission.
Once the job is completed, always disconnect the cardan from the PTO of the actuator.
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DANGER
Before starting, always ensure the machine is linked to tractor three points, by the
dedicated pivots. Ensure these pivots are blocked by their blocking linchpin.
Verify that the direction of rotation of the cardan shaft is the same as indicated inside
the protection cover.
Always ensure that the blades are free from any sort of hindrance before starting the
actuator.
Do not exceed the maximum rotation speed of the blade, as stated by the manufacturer.

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ATTENTION
- Check that the actuator of the machine is not moving when you are connecting/disconnecting the cardan shaft.
- While carrying out a job, do not allow anyone to come close to the cardan or the actuator.
DANGER
Never use properly sharpened blades or blades not fit for the material to be cut.
6.3.3 DISMANTLING AND REPLACING THE BLADE
DANGER DO NOT REPAIR, REGISTER, LUBRICATE OR CLEAN ANY MOVING PARTS
Ensure that the supply cable is disconnected from the mains, or that the shaft drive is not connected to the actuator shaft, before
starting any cleaning operation on the saw.
Remove the external protection and any fastening element (screws, washers, etc.). Remove the return spring. Remove the piece-blocker
and its fixings.
Remove any fixing element (bolts, nuts, etc, ) from the tilting worktop. Lift and remove the tilting worktop, avoiding contact with the blade.

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Insert, in its home, the pivot blocking the rotation of the blade axis and unscrew the bolt fixing the blade, turning anti-clockwise. Remove
the blunt blade, replacing it with a new one. Then, assemble all the parts of the saw, following in reverse order the procedure just
described.
DANGER
When assembling the tilting worktop, avoid contact with the blade teeth.
DANGER
Use exclusively blades compliant with EN 847-1:1997, and only types expressly approved by Docma for specific use on saw Mod.
TT600. Do not use blades whose diameter exceeds the maximum value approved.
ATTENTION
Ensure that the shaft and the blade-tightening flanges are perfectly clean on the area in contact with the cutting disk.
6.3.4 REGULATING TENSION OF THE BELTS
To regulate the tension of the belts, you need to turn the nut shown in the
picture on the right.
6.3.5 USING THE SAW
The operator must control the advance speed of the piece to be cut, bearing in
mind its characteristics and the cutting depth, in order to avoid overloading the
motor or damaging the edge of the blade too quickly.
DANGER
Never push logs towards the blade while keeping your hands near the cutting area.
7 CLEANING THE MACHINE
Clean the machine after every work session, proceeding with the removal of splinters and debris which could, over time, cause faults or
danger.
ATTENTION
Use, for the surrounding environment, the same care that you have with the machine.
DANGER
To avoid the risk of fire, regularly remove wood shavings and powder generated during each cutting operation.

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7.1 CLEANING THE BLADE
Following the procedure described in 6.3.3, remove the protection guard. Remove any extra material that might have accumulated there, paying
attention not to touch the blade. Put back every protection panel and fasten each screw tightly.
PRECAUTION
Ensure that all guards and shields are securely and properly mounted before using the machine after the cleaning operation.
8 PROBLEMS, CAUSES AND REMEDIES
PROBLEM LIKELY CAUSE NOTES-SOLUTIONS
Pressing the start button, the
saw motor does not work
No tension from the electrical supply
system Check the mains and cables USE CAUTION
The plug is not inserted properly Make sure the connection is correct
The start button is faulty or damaged Replace the button USE CAUTION
The saw does not cut
The blade is mounted in the wrong
direction Turn the blade USE CAUTION
The blade is getting blunt Sharpen the blade or replace it
The machine stops during
the operation
A piece is stuck along the blade
Switch off the machine and follow the procedure at paragraph
7.1 CAUTION
The plug is not connected Establish a proper connection
9 MAINTENANCE
9.1 PLANNED GENERAL MAINTENANCE
A regular maintenance of the machine, besides prolonging its life cycle, helps to guarantee more safety during operations.
DANGER DO NOT REPAIR, REGISTER, LUBRICATE OR CLEAN ANY MOVING PARTS
Ensure that the electric cable is disconnected from the mains, or that the shaft drive is not connected to the actuator shaft, before
starting any maintenance operation on the saw.
DANGER IT IS COMPULSORY TO WEAR GLOVES
Regularly verify the wear of the blade and, if necessary, replace it by strictly following the procedure described in 6.3.3, paying
attention to avoid sharp edges.

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ATTENTION
Regularly check that the bearings on the saw shaft are well lubricated.
9.2 – EXTRAORDINARY MAINTENANCE
Proper use and observance of the maintenance guidelines presented in the previous paragraph, normally guarantee a prolonged utilization of the
machine over time, in absolutely safe conditions.
If the need to replace worn parts, or components that have been damaged in their functionality, should arise, it is paramount that the user contacts
DOCMA technical support.
9.3 – STORING THE MACHINE
In the event of long periods of inactivity, keep the machine in an area sheltered from rain, only after carrying out the cleaning operations described in
§7.
10 DEMOLITION OF THE MACHINE AND DISPOSAL
The machine does not contain substances or materials which could pollute or be harmful for people. Therefore there are no particular directions
regarding its disposal.
DANGER
If you decide to dispose of the machine, remove the blades which, presenting a lot of very sharp edges, could be dangerous.
11 SPARE PARTS: GENERAL GUIDELINES
DANGER
If you need spare parts, we always recommend to indicate the following information:
- MACHINE SERIAL NUMBER - NUMBER OF PARTS REQUIRED - POSITION OF THE COMPONENT
Liste des pièces de rechange conseillées :
POSITION DESCRIPTION PIECES PER MACHINE
1. Blade-protecting guide in light alloy 1
2. Steel blade 1
3. Motor (only for electric model) with switch and pulley 1
4. Thermomagnetic switch (only for electric model) 1
5. Drop Box for transmission to the cardan shaft (only PTO model) 1
6. Protection cover for cardan shaft (only PTO model) 1
12 TECHNICAL SUPPORT
DOCMA technical support is always at your disposal for any requests you may have.DOCMA Ltd - Via dell’artigianato, 14 - Raldon-S.Giovanni
Lupatoto (VR)-ItalyPhone: [phone] - Fax: [phone] - e-mail: [e-mail]

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