Doco DOCOMATIC 1200 User manual

DOCOMATIC 1200
Installation Manual
- With tips on operation and maintenance -
Garage door drives
Art.-Nr. 501003
GB
DOCOMATIC 1/23 04-10

12
3 4
5 6
8
7
Ø3 Ø10
Ø5
6/10/13/17
ab
e
c
d
1
2
34
Motor
a)
DOCOMATIC 2/23 04-10

10
13 14
15 16
11 12
9
ab
d
c
b
a
ab
c
0,5 cm
0,5 cm
DOCOMATIC 3/23 04-10

18
21 22
23 24
19
17
20
a
Ø10
c
Ø10
b
90˚
5-7cm
max. 30˚
DOCOMATIC 4/23 04-10

26
29 30
31 32
27
25
28
2x
4x
ab
Ø5
b
1
2
a
Ø3
a
b
DOCOMATIC 5/23 04-10

26
29 30
31 32
27
25
28
2x
4x
a
Ø3
ab
Ø5
b
1
2
26
29 30
31 32
27
25
28
2x
4x
a
Ø3
ab
Ø5
b
1
2
33
34
35 36
Ø10
Ø10
37
01.05
01.04
01.03
02.02
01.01
01.02
03.00
03.01
02.01
01.07
01.06
06.00
BY 1270
BY 1225
10.00 (2x)
05.01
05.02
05.03
04.02
04.01
04.03
06.01
06.04
06.02
07 .02
07.03
07.04
07.00
07.01
05.00
od er
04.00
06.03
06.01
01.08
10.01
0521 YB
08.01
08.02
08.03
08.00
08.04
09.XX
08.05
08.XX
09.00
09.01
09.02
02.00
DOCOMATIC 6/23 04-10

38
2
+24V
-0V
+24V
-0V
NC
NO
COM
1
2
1
2
3
4
5
F1
On-site installation and any work on 230 V may only be carried out by qualied and skilled electricians. The con-
nections for the signal, external lighting, mains, transformer (11-22) and the screw terminals for the connection
of the signal module carry 230V!
Only potential-free (= zero voltage) connections may be made at the START (1, 2) and EMERGENCY (3, 4). If the
EMERGENCY connection (3, 4) is not used, the terminals must be connected with a jumper (condition at the time of
delivery).
Only non-latching contacts (e.g. push buttons) may be connected to START (1, 2) and never self-holding or latching
contacts (e.g. switch). Self-holding contacts generate a continuous signal and therefore they block all other func-
tions.
Control board B 300.01-OKP
Wireless receiver on the plug-in
socket "Molex" (B 300.01-OKP)
Motor
24 V/DC
Transformer
Secondary
Earth base
plate
Start
command
Light barrier for receiver
(B210.090)
Light barrier for
transmitter(B210.090)
Motor
Sensor cable
LED green
LED red
Transformer
Primary
Mains power
supply
Lamp
Emergency
Off
Flap door
External lighting
230 V AC max. 60 W
Green signal
230 V AC max. 60 W
Red signal
230 V AC max. 60 W
Signal module
B 300.04
DOCOMATIC 7/23 04-10

39
5sec.
1x
1x
1-9x
1x
1x
1x
1x
1-4x
1x
1x
1x
1x
1-5x
1x
1x
1x
1x
1-4x
1x
1x
1x
1x
1-5x
1x
1x
1x
1x
1x
1x
1x 1x
1x
1-7x
1x 1x
1x
1x
1x
1x
L
b
1x
1x
(...)
(...)
1x 1x
1x
1x
ENTER
ENTER
ENTER
ENTER
ENTER
ENTER
ENTER
ENTER
ENTER
ENTER
ENTER
ENTER
START S
START S
START S
MENUE
SCROLL
SCROLL
SCROLL
SCROLL
SCROLL
SCROLL
SCROLL
SCROLL
ENTER
SCROLL
SCROLL SCROLL
SCROLL
SCROLL SCROLL
SCROLL
SCROLL SCROLL
SCROLL
SCROLL
SCROLL SCROLL
SCROLL SCROLL
SCROLL
SCROLL
SCROLL
MENUE
MENUE
1x
1x
U
A
H
F
P
ENTER
ENTER
ENTER
ENTER
TRAINING PATH AND FORCE - PLEASE NOTE!
•Training the paths can be carried using permanent or mul-
tiple individual operations (ne adjustment at the end) of the
"START" button. Reset is not possible!
•Programming the path and force must both be completed
in full.
•After programming the positions "Door open" / "Door
closed" (Indication „3"), by pressing the "START" button once
again the device performs a fully automatic cycle to save
the force curve.
•Power-operated shutdown and safety devices connected
are inactive during the programming phase – in the event of
an overload (e.g. pressing "START" with the door stop in the
end position), fuse F2 will blow!
MENU - PLEASE NOTE!
•The menu must be activated by pressing the "MENUE" button
for about 5 sec. The rst thing to appear in the display is "P".
•With the help of the "SCROLL" buttons you can select the indi-
vidual menus "P" to "E".
•You can enter the respective menu displayed by pressing the
"ENTER" button once.
•When you enter a submenu "F" to "L" the value set is always
displayed (the characters displayed in bold
represent the pre-programmed factory setting).
You can page through the individual values respectively using
"SCROLL". After reaching the maximum value
pressing the "SCROLL" button once again will display the mini-
mum value. You can quit the respective menu with "ENTER",
which
always saves the current value displayed.
•After completing the settings on "E" you must quit the menu by
pressing the "ENTER" button once.
•The "H" setting is only possible when the signal module has
been installed and "b 3." is inactive or disabled.
•The "A" and "U" settings are only possible when "b 3." is active
or enabled.
•The "L" setting affects both the integrated lighting and any ex-
ternal lighting connected to the terminals 15-17.
•In the "b" menu, the options restricted to 0 or 1 are grouped
respectively in separate and independent submenus. For the
sake of better orientation, please note that the submenus 1.
to 7. are always displayed here with a "." after the digit.
till the door
opens
automatic
till door is opend
Save
Save
1. REVERSING 0 = Full 1= 10cm
2. SOFT MOVEMENT 0 = 7cm 1 = 15cm
3. AUTOMATIC CLOSING 0 = disabled 1 = enabled
4. LIGHT BARRIER 0 = disabled 1 = enabled
5. LIGHT BARRIER 0 = disabled 1 = enabled
6. WARNING LAMP 0 = Flashing 1 = Continuously lit
7. FACTORY SETTING 0 = disabled 1 = Reset
CAPTIONS
User action
LED on
LED off
LED ashes
LED green
LED red
7-segment display
END (Ready for operation)
START (Ready for operation)
Programming of path and force
Shutdown
force
Signal Lead
time
Lead time for
warning lamp
Door open
time
Illumination
period
Binary add-on
functions
till the door is
closed
automatic
till door is closed
DOCOMATIC 8/23 04-10

1. GENERAL INSTRUCTIONS
Dear Customer, Congratulations on the purchase of this pro-
duct. The garage door drive has been developed using the
latest state-of-the-art technology and is manufactured by
using the most reliable and modern electrical / electronic
components.
The manufacturer reserves the right to make improvements
or modications to the devices and the assembly and ope-
rator manuals at any time without prior notication to this ef-
fect.
Please spare a few minutes of your precious time before in-
stalling
the equipment and putting it into operation. Please read the
following notes and instructions carefully.
The manufacturer disclaims any responsibility for loss and
damage to property or human injury resulting from improper
installation, commissioning, operation or service and repair
to the garage door, accessories and the drive.
A garage door drive represents an incomplete ma-
chine in the context of the Machinery Directive,
2006/42/EC, and the machine is formed using the
combination of the door and drive based on the
conformity evaluation procedure to be carried out
possibly by the manufacturer: the system may only
be commissioned by qualied technicians. The EC
manufacturer's declaration and the CE mark form
part of the commissioning.
It is prohibited to operate the system if the EC
manufacturer's declaration and the CE mark have
not been provided.
1.1 Allgemeine Sicherheitshinweise
IMPORTANT SAFETY INSTRUCTIONS: ATTENTION! IT IS
IMPORTANT FOR SAFEGUARDING HUMAN LIVES TO
COMPLY WITH ALL INSTRUCTIONS!
THIS MANUAL MUST BE PRESERVED UNDER ALL CIR-
CUMSTANCES! Please ensure that all those who are
entrusted with the operation, maintenance and re-
pair of the system have access to this documentati-
on.
This garage drive door may only be assembled, wi-
red and connected, and commissioned by
qualied technicians. In particular, knowledge and
experience is required in the following areas:
- general and special safety rules and regulations
and accident prevention provisions,
- use of safety equipment and devices,
- EN 13241-1 (Garage door product standard)
- EN 12635 (Installation and operation requirements)
- EN 12453 (Safety issues when using power-opera
ted doors and roller shutters)
- 2006/42/EC (Machinery Directive)
Electrical installations (230V) at site may only be
carried out by skilled electrical technicians.
The safety rules and regulations applicable for ac-
cident prevention must be complied with during in-
stallation.
The garage drive door may only be installed on a
properly functioning garage door that is balanced
with respect to its weight.
IMPORTANT SAFETY INSTRUCTIONS FOR PREVEN-
TING PERSONAL INJURIES AND DAMAGE TO PRO-
PERTY!
IMPORTANT INSTRUCTIONS FOR PROPER INSTAL-
LATION AND OPERATION!
CONTENTS
Assembly drawings 2
Overview diagram 6
Controller connection diagram 7
Brief instructions on programming 8
1.0 GENERAL INSTRUCTIONS 9
1.1 General notes on safety 9
1.2 Storage and transport 10
1.3 The garage door drive 10
1.4 Scope of supply 10
1.5 Proper use 10
1.6 Prerequisites for installation 10
2.0 ASSEMBLY 10
2.1 Preparatory work 10
2.2 Pre-assembly of the drive 11
2.3 Installing the drive 11
2.4 Afxing warning labels 12
2.5 Manual functional test /
Emergency unlocking 12
3.0 COMMISSIONING 13
3.1 Menu control 13
3.2 Programming path and force 13
3.3 Adjusting the shutdown force 14
3.4 Testing the hindrance detection system 14
3.5 Add-on functions in the menu 14
3.6 Wireless 16
3.7 Teaching the handheld transmitter
(plug-in receiver) 16
3.8 Deleting the handheld transmitter
(plug-in receiver) 16
3.9 Declaration of conformity 16
3.10 Handing over and user training 16
4.0 CONNECTING ACCESSORIES 17
4.1 Push-buttons 17
4.2 Light barrier 17
4.3 Safety switch strip 17
4.4 Antenna (plug-in receiver) 17
4.5 Signal module 18
4.6 Warning lamp / Door status indication 18
4.7 External lighting 18
4.8 Emergency off / ap door contact 19
4.9 Centre suspension 19
5.0 OPERATING THE SYSTEM 19
5.1 Instructions for safe operation 19
5.2 Operation 20
5.3 Fault indications 20
5.4 Rectifying faults 21
5.5 Maintenance and repair 22
6.0 DISPOSAL 22
7.0 TECHNICAL SPECIFICATIONS 22
8.0 ACCESSORIES 23
EC Explanation of installation
DOCOMATIC 9/23 04-10

1.2 Storage and transport
• The garage door drive may only be stored lying down and transported under the following environmental conditions:
-20°C to +40°C / 20-80% RH (relative humidity) non-condensing.
• When stacking the equipment, please note that the maximum height of 6 motor heads or 6 rails must not be exceeded.
Equipment that is completely packed (kit cartons) can be stacked up to a maximum height of 6 devices.
• While stacking the garage door drives, care must be taken to ensure that they or their components do not fall down.
• Equipment damaged by water or other noticeable damage to the housing, motor shaft, drive rail, carriage, push rod,
door ttings, power cable, xing materials or any parts of these components may not be installed for safety reasons.
1.3 The garage door drive
The garage door drive is a microprocessor-controlled appliance designed in accordance with the latest European stan-
dards. The drive is self-inhibiting and keeps the garage door locked.
1.4 Scope of supply
Depending on the rail version, the scope of supply can deviate (*) from the components illustrated (FIG. 1, FIG. 2).
1.5 Proper use
The garage door drive is only designed to open and close individual garage doors that are balanced by weight. The gara-
ge door drive may only be used in dry areas and spaces.
(FIG. 5) The garage door drive can be used with the following types of garage doors: Hinged (a), overhead tilting (b), sec-
tional (c), side-sectional (d) and two-winged hinged doors opening outwards (e). The curved door arm may be necessary
for overhead tilting doors. The winged door tting accessory is required for hinged doors.
1.6 Prerequisites for installation
• ((FIG. 4) There must be a clearance of at least 35 mm between the highest point of the upper edge of the garage door
and the roof in order to install the appliance.
• The maximum values and forces specied in the section on Technical Specications must be taken note of and complied
with.
• The mechanical locking systems of the garage door must be dismantled or deactivated prior to installing the drive.
• Before installing the drive, the garage door must be in proper mechanical condition. It must be possible to operate the
door by hand without applying any large amount of force and it must remain xed in any position when it is stopped. The
garage door must be checked by qualied specialists and, if the above condition is not fullled, it must be repaired before
installing the drive.
• The lintel and the garage roof must be constructed in such a manner that the drive can be secured to it safely.
• The minimum load-bearing capacity of the lintel and roof must be 700 N (approx. 70 Kg.).
• The xture of the garage door holder (FIG. 25) has been designed for garage doors having a xed and reinforced upper
edge of at least 1.5 mm thickness. For weaker doors, please use suitable xing materials (e.g. accessories for the sectional
door tting BY 4720).
• The installation or use of other parts can jeopardise the operational safety and hence they are prohibited.
• In accordance with EN 12453, the drive may not be used on doors that are located in public places or that require an
increased minimum level of protection.
2.0 INSTALLING THE DRIVE
IMPORTANT INSTRUCTIONS FOR SAFE INSTALLATION. PLEASE FOLLOW ALL INSTALLATION INSTRUCTIONS IN THE SE-
QUENCE SPECIFIED - INCORRECT OR IMPROPER INSTALLATION CAN CAUSE FATAL INJURIES!
Before proceeding with the installation, please ensure that the mains plug has been removed. Safeguard the equip-
ment against the mains plug being reinserted.
Prior to installation, ensure that the garage door is in proper and working condition.
2.1 Preparatory work
You should do some preparatory work so that the installation can be completed expeditiously:
• Read the installation manual completely before commencing work, since it contains important information for installation
• Learn about the roof thickness and, if applicable, any cables / pipes that have been laid (hazard of drilling through them!).
• Check the scope of supply. Keep any accessories that may be required or desired ready at hand.
• Keep all tools (FIG. 3) as well as suitable material, if required, at hand to cover the drive when drilling bore holes (dust ha-
zard) and any aids, if necessary, to support the drive (hazard of the drive falling down).
DOCOMATIC 10/23 04-10