DOGA SLIDER Series User manual

1
User manual
TORQUE REACTION ARM
SUSPENDED SLIDER
WITH / WITHOUT POSITION CONTROL
Series: SLIDER / COMPACT / CARTESIAN / BA
EN
60354-04/21
www.dogassembly.com

Slider series - Torque reaction arms 60354-04/21
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Slider series - Torque reaction arms 60354-04/21
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CONTENTS
REMARKS ABOUT THE MANUAL............................................................5
Symbols................................................................................................................ 5
Acronyms............................................................................................................. 5
1. INFORMATION.......................................................................................... 6
1.1 IMPORTANT................................................................................................. 6
1.2 Product reference.........................................................................................6
1.3 General equipment description.................................................................. 7
1.4 Standard equipment presentation............................................................. 8
1.4.1 Sliding torque reaction arm........................................................................... 8
1.4.2 Sliding torque reaction arm with position control (PC and RPC).......... 15
1.5 Technical specifications.............................................................................18
1.5.1 Slider 8 / 20 and Slider 8 / 20 / 50 Compact............................................ 18
1.5.2 Slider 150 Compact..................................................................................... 20
1.5.3 Slider 15 cart................................................................................................. 21
1.5.4 Slider BA / R / PC / RPC............................................................................. 22
1.5.5 Slider BA mounting plate.............................................................................26
2. STARTING UP......................................................................................... 27
2.1 Workstation description............................................................................. 27
2.2 Unpacking................................................................................................... 28
2.3 Configuration...............................................................................................28
2.4 Installation................................................................................................... 29
2.4.1 Standard clamp tool installation................................................................. 29
2.4.2 Rotating clamp mounting............................................................................ 30
2.4.3 Shift adjustment B min. / B max (SLIDER BA / BA R)............................30
2.4.4 Inclination adjustment (Slider BA R and RPC)........................................ 31
2.4.5 Balancer kit installation................................................................................31
2.4.6 Encoders verification (Slider BA PC and RPC series)........................... 32
2.4.7 Height adjsutment (Slider 8 / 20 Compact).............................................. 33

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3. SETTINGS................................................................................................ 34
3.1 Balancer setting..........................................................................................34
4. USE............................................................................................................35
4.1 Standard use...............................................................................................35
4.2 Position control use................................................................................... 35
5. MAINTENANCE...................................................................................... 36
5.1 Maintenance............................................................................................... 36
5.1.1 General maintenance.................................................................................. 36
5.1.2 Sliding play adjustment............................................................................... 36
5.2 Troubleshooting.......................................................................................... 37
5.3 Spare parts..................................................................................................38
5.4 Phone support............................................................................................ 38
5.5 After-sales return........................................................................................ 39
5.5.1 Download the after-sales return form........................................................39
5.5.2 Send your equipment.................................................................................. 40
5.6 On-site repair.............................................................................................. 40
5.7 Warranty...................................................................................................... 41
6. SAFETY.................................................................................................... 42
6.1 General provisions..................................................................................... 42
6.2 Residuals risks........................................................................................... 43
6.2.1 Pinching or Cutting Risks............................................................................ 43
6.2.2. Injury Risk.....................................................................................................43
6.3 Contra-indications...................................................................................... 43
7. STANDARDS........................................................................................... 44
7.1 Manufacturer details.................................................................................. 44
7.2 Markings...................................................................................................... 44
7.3 Transport and storage............................................................................... 45
7.3.1 Transport........................................................................................................45
7.3.2 Storage.......................................................................................................... 45
7.4 Recycling and end of service life............................................................. 45
8. ANNEXES.................................................................................................46
8.2 EC Declaration of Conformity...................................................................46

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REMARKS ABOUT THE MANUAL
Symbols
Information
This warning symbol indicates important information (for example:
damage), but no hazard.
Information
Information to view in your customer area on the www.doga.fr web
site.
Caution
This warning symbol indicates a low risk that may lead to minor or
moderate injuries if not avoided.
Wear personal protection equipment
This symbol indicates the need to wear protective gloves.
Warning
This warning symbol indicates a moderate risk that may lead to
severe or fatal injuries if not avoided.
Acronyms
BA : Assistance arm
PC : Positioning control
R: Double articulation
G: Pneumatic balancing

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1. INFORMATION
1.1 IMPORTANT
The tool supplied with this manual may have been altered to meet specific
needs.
If this is the case, when ordering a replacement or spare parts, please indicate
the tool item code featured on the delivery document, or contact DOGA at
[phone] indicating the approximate delivery date. You will then be
sure to get the required tool and/or parts.
1.2 Product reference
Designation
Slider torque reaction arm
Type
Slider 8/20
Slider 8/20/50/150/300 Compact
Slider 15 CARTESIAN ...
Slider BA ...
Slider BA ... R
Slider BA ... PC
Slider BA ... RPC

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1.3 General equipment description
DOGA’s Slider torque reaction arms are available in several configurations.
They are designed to be easily installed above workstations, and are ideal for
vertical tightening operations.
They are used for distinct and complementary functions:
a) Elimination of the torque reaction effect of hand-tools with rotary motors
such as screwdrivers, drills or tappers. They guarantee the dampening of
shocks and vibrations delivered by these tools, thus preventing
musculoskeletal disorders.
b) Ensure the suspension and balancing of the tools.
c) Guarantee perfect perpendicularity between the tool and the work surface.
d) With encoders mounted to the arms (PC version), they can be used for
position control.
Slider
Slider Compact
Slider Cartesian
Slider BA / BA PC
Slider BA R / BA RPC

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1.4 Standard equipment presentation
1.4.1 Sliding torque reaction arm
1.4.1.1 Slider 8 and 20
1
Top plate
2
Balancing system plate
3
Balancer
4
Ball bearing carriage
5
Vertical rail
6
Carbon rod
8
Stop
9
Cardan joint
10
Clamp for tool

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1.4.1.2 Slider 8 Compact
1
Plate
2
Balancing system plate
3
Pivot
4
Fixing plate
5
Ball bearing carriage
6
Balancer
7
Vertical rail
8
Stop
9
Cardan joint
10
Clamp for tool

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1.4.1.3 Slider 20 Compact
1
Balancing system plate
2
Axis
3
Plate
4
Ball bearing carriage
5
Vertical rail
6
Balancer

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1.4.1.4 Slider 50 Compact
1
Profile
2
Vertical rail
3
Ball bearing carriage
4
Carbon rod
5
Back plate
6
Stop
7
Balancer

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1.4.1.5 Slider BA and BA R series
1
Plate
2
Ball bearing carriage
3
Vertical rail
4.1
Balancer
4.2
Balancing system plate
5
Articulated joint
Rep.
SLIDER
BA 12/R
SLIDER
BA 25/R
SLIDER
BA 40/R
SLIDER
BA 100/R
4.1
4-1284444
4-1200008
4-1200050 (440)
4-1200149 (640)
4-1200149 (840)
2 x 4-120008 (440)
4-1200008 + 4-120005 (640)
2 x 4-1200050 (840)

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6
Primary arm plate
7
Thrust ball bearing
8
Back flange
9
Set of 2 slides
10
Front flange
11
Magnet
12
Clamp
Rep.
SLIDER BA 12
SLIDER BA 25
SLIDER BA 40
SLIDER BA 100
6
4-5200155
4-5200175
4-5200189
4-5200205
7
4-5200156
4-5200176
4-5200190
4-5200206
8
4-5200157
4-5200177
4-5200191
4-5200207
9
4-5200158
4-5200178
4-5200192
4-5200208
10
4-5200159
4-5200180
4-5200193
4-5200209
11
4-5200168
4-5200181
4-5200194
4-5200223
12
4-5200169
4-5200182
4-5200195
4-5200224

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13
Primary arm plate
14
Articulated joint
15
Secondary arm plate
16
Clamp
Complete spare parts list on request.
Rep.
SLIDER
BA 12 R
SLIDER
BA 25 R
SLIDER
BA 40 R
SLIDER
BA 100 R
13
4-5200238
4-5200251
4-5200260
4-5200269
14
4-5200243
4-5200252
4-5200261
4-5200270
15
4-5200244
4-5200253
4-5200262
4-5200271
16
4-5200245
4-5200254
4-5200263
4-5200272

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1.4.2 Sliding torque reaction arm with position control (PC and RPC)
1.4.2.1 Slider BA PC / RPC series
1
Plate
2
Ball bearing carriage
3
Vertical rail
4.1
Balancer
4.2
Balancing system plate
5
Articulated joint
6
Angular encoder
Rep.
SLIDER
BA 12/R
SLIDER
BA 25/R
SLIDER
BA 40/R
SLIDER
BA 100/R
4.1
4-1284444
4-1200008
4-1200050 (440)
4-1200149 (640)
4-1200149 (840)
2 x 4-1200008 (440)
4-1200008 + 4-1200005 (640)
2 x 4-1200050 (840)
6
4-5200484

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10
Primary arm plate
11
Connection unit
13
Linear encoder
14
Magnet support
15
Magnet encoder
16
Encoder support
17
Back flange
18
Thrust ball bearing
19
2 axis set
20
Magnet
21
Front flange
22
Clamp
Rep.
BA 12 PC
BA 25 PC
BA 40 PC
11
4-5200488
4-5200488
4-5200488
13
4-5200715
4-5200715
4-5200716

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10
Primary arm plate
11
Junction box
13
Articulation encoder
14
Articulated joint
15
Rotational stop
16
Secondary arm plate
17
Clamp
Rep.
BA 12 RPC
BA 25 RPC
BA 25 RPC/600
11
4-5200488
4-5200488
13
4-5200485
4-5200485
4-5200560
16
4-5200244
4-5200253
4-5200514
17
4-5200245
4-5200254
Rep.
BA 40 RPC
BA 40 RPC/800
BA 100 RPC
BA 100 RPC/900
11
4-5200488
4-5200488
13
4-5200486
4-5200561
4-5200487
4-5200562
16
4-5200262
4-5200612
4-5200271
4-5200700
17
4-5200263
4-5200272

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1.5 Technical specifications
1.5.1 Slider 8 / 20 and Slider 8 / 20 / 50 Compact
Design.
Torque max
(Nm) (lbf.in)
Ø Tools min-max
(mm) (in)
Max. Load
(kg) (lbs)
Slider 8
8
70,1
28/52
1,10/2,04
1,2
2,64
Slider 20
20
177
Slider 8 Compact
8
70,1
Slider 20 Compact
20
177
On request
2,2
4,85
Slider 50 Compact
50
442,5
On request
3
6,61
Warning
Never use torque arms beyond listed torque ratings.
Slider 8
Slider 20
Slider 8 compact
Slider 20 compact
Slider 50 compact

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Design.
A
(mm) (in)
B
(mm) (in)
Vertical Stroke
(mm) (in)
F
(mm) (in)
Slider 8
500
21,65
565
22,24
450
17,72
120
4,72
Slider 20
599
23,58
599
23,58
450
17,72
120
4,72
Slider 8
Compact
550 - 600
750 - 800
21,65 - 23,62
29,52 - 31,49
N.A.
270
470
10,63
18,50
120
4,72
Slider 20
Compact
488 - 538
688 - 738
19,21 - 21,18
27,08 - 29,05
N.A.
270
470
10,63
18,50
On request
Slider 50
Compact
705
905
1005
27,75
35,63
39,57
N.A.
470
670
870
18,50
26,38
34,25
Rail length (see brochure)

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1.5.2 Slider 150 Compact
Design.
Torque max
(Nm) (lbf.in)
Ø Tools min-max
(mm) (in)
Max. Load
(kg) (lbs)
Slider 150 compact
150
1327,61
Max. 63
Max 2,48
5
11,02
Design.
Vertical Stroke
(mm) (in)
A min-max
(mm) (in)
Slider 150 compact
600
800
1000
23,62
31,50
39,37
1100 - 1700
1300 - 2100
1500 - 2500
43,31 - 66,93
51,18 - 82,68
59,05 - 98,42
Drawings on request.
Warning
Never use torque arms beyond listed torque ratings.
Slider 150 compact