DOLD Ventura Bike-Pack System User manual

Manufactured by: 128-134 Maui Street, P.O. Box 10-393, Hamilton, New Zealand
Telephone [phone], Facsimile [phone]
E-mail: [email protected] Internet: www.ventura-bike.com
Thank you for purchasing our VENTURA BIKE-PACK SYSTEM.
Before use please read all instructions and our Limited Warranty carefully.
To Fit : Buell Blast, Y (2000)
BU007/B L-Brackets
PF14/B Pack-Rack
SR14/B Sport-Rack
GH14/16/B Grab-Handle
Arange of various stylepacks for the 'Aerodynamic' systems,
along with storm covers and optional shoulder straps (where
applicable) are available.
Check with your local dealer, distributor or contact us direct
for the latest models.
FITTING KIT CONTENTS
LD001/B locking device (fitted to L-Brackets)
1 LK001/S Key
1 BU007B crossmember (black)
2 M6 x 12.5 x 1.2 flat washers (black zp)
2 M6 x 20 Buttonhead bolts (black zp)
2 M6 Nyloc nuts (black zp)
2 M8 Nyloc nuts (black zp)
2 M8 Spring washers (black zp)
4 M8 x 16 Allenhead bolts (black zp)
6 M8 x 17.0 x 1.4 flat washers (black zp)
FITTING INSTRUCTIONS
1Remove seat, rear body and rear mudguard.
2Holdtheplasticspacer from between therear mudguard
andsubframecrossmemberinitsoriginalposition. Mark
thecentres of the two unused holes in the crossmember
on the plastic spacer. Drill marked points with a 10mm
or 3/8 drill bit.
3The BU007B crossmember if fitted up under the rear
subframe crossmember at the two previously unused
holes with the edge of the BU007B crossmember which
the holes are closest to face to the rear of the bike.
Secure with the M6 Buttonhead bolts, M6 x 12.5 x 1.2
flat washers and Nyloc nuts provided. Leave loose.
Diagram #1
Legend to Diagram #1
1. BU007B crossmember
2. M6 x 20 buttonhead bolt
3. M6 x 12.5 x 1.2 flat washer and M6 Nyloc nut.
4Refit rear mudguard and plastic spacer.
NOTE: If spacer will not fit down over the buttonheads the holes
may need to be enlarged.
5The rear L-Bracket mounts are secured to the threaded
bushonthe sides of the crossmember usingthe M8 x16
Allenheadbolts and M8springwashers supplied. Leave
loose.
6The front L-Bracket mounts are secured to the front
hanging bracket on the rear subframe using the M8 x16
Allenhead bolts, M8 flat washers and M8 nuts. Leave
loose.
NOTE: Additional washers have been supplied toadjust width if
necessary.
BU007B : Issue 5 : February 2013 Page 1 of 3

Diagram #2
Legend to Diagram #2
1. M8 x 16 Allenhead bolt and M8 spring washer
2. M8 x 16 Allenhead bolt and M8 x 17.0 x 1.4 flat washer
3. M8 x 17.0 x 1.4 flat washer and M8 nyloc nut
7Fit Pack-Rack or Sport-Rack into L-Brackets, ensure
rack is level and tighten mounting bolts. Remove the
rack.
8Refit rear body and seat.
9Refit rack and tighten L-Bracket locking devices by
following the procedure in the General Instructions For
Use.
GENERAL INSTRUCTIONS FOR USE
The following instructions should be
strictly adhered to. Failure to do so may
result in an accident causing injury or
death.
Locking Device Tightening Instruction
For racks with formed indents on swaged ends.
1Ensure the knurled locking nut is wound fully back and
is in contact with the head of the locking device.
2Tighten the locking device firmly and securely by hand
making sure that it is centrally located in the indented
groove on the swaged legs of the rack.
3Turning the knurled locknut clockwise, tighten firmly by
hand. Using the key tighten an extra 2mm (1/8" approx)
of circumference travel.
For racks without indents
1Ensure the knurled locking nut is wound fully back and
is in contact with the head of the locking device.
2Tighten the locking device by hand until it comes into
positive and firm contact with the rack.
3Using the key, tighten a further 1.125 (11/8) turns.
4Turning the knurled locknut clockwise, tighten firmly by
hand. Using the key tighten an extra 2mm (1/8" approx)
of circumference travel.
BEFORE USE
All fasteners and components must be checked for tightness and
security before each ride.
RECOMMENDATION
Any surfaces that could possibly come in contact with the pack(s)
should be covered with protective material such as abrasion
resistant film, to prevent marking or damage to the surface finish.
RIDING SOLO
Whenriding solo always havethepackfacingforwardwiththeload
over the pillion seat.
RIDING WITH A PILLION PASSENGER
When riding with apillion passenger the pack must be fitted facing
rearwards.
WARNING - The VENTURA Bike-Pack System was not
designed as aback rest and should not be
used as one by the pillion passenger.
SECURING PACK TO PACK-RACK
To secure the pack use the straps with the quick release clips and
attach around the horizontal rung on the Pack-Rack carrier. On
some models the quick release system is not available. In this
situationlooptheshoulderstrapsaround the rungandfastentothe
buckle. If the securing straps hang down below the rack, loop the
excess up behind the quick release clips.
PACKING THE PACK
Always place heavy items at the bottom of the pack and load
evenly. Do not position sharp objects against the fabric of the
pack.
MAXIMUM CARRYING CAPACITY
Unless specified to the contrary in the fitting instructions or the
motorcycle manufacturers recommendations/specifications the
recommended maximum load capacity of this system is 9kg
(20lbs). It is important that the pack is always securely fastened to
the Pack-Rack.
MAXIMUM SPEED
The maximum recommended speed that this system can be used
is 130 kph (80mph) or the legal speed limit, whichever is the lower.
This limit may be reduced by other accessories, worn
tyres,improper handling, overall motorcycle condition or weather
conditions.
REMEMBER
Exceeding the weight capacity or the recommended maximum
speedmaydrasticallyaffectthemotorcycleshandling,stabilityand
performance.
L-BRACKETS
The L-Brackets must always have the Pack-Rack, Sport-Rack or
Grab-Handle fitted.
ADDITIONAL REAR VISIBILITY
Carrying luggage may sometimes partially obscure your tail light
causing your safety to be compromised...
VENTURA have this covered!
OurVTL-001auxiliaryLED12v stop/tail lampisflexibleandmaybe
fitted to any surface on the back of your motorcycle using the
adhesive backing or the mounting bolts supplied..
BU007B : Issue 5 : February 2013 Page 2 of 3

IMPORTANT
The VENTURA BIKE-PACK SYSTEM is designed as a complete
unit. The use of non VENTURA parts, bags or other
attachments will render the warranty void.
The Ventura Bike-Pack System was designed to be used with
the models specified in our fitment list in their original standard
specification. Unless otherwise specified the fitment of optional
or non-standard parts and accessories will render the warranty
void.
Dold Industries Ltd., or its re-sellers, cannot be held responsible
for loss or damage however caused in the event of its equipment
being used with Motorcycles fitted with optional or non standard
parts and accessories unless specifically specified by Dold
Industries Ltd.
The following VENTURA accessories are available for these/this
model motorcycle(s):
Ventura Light-Guard : VP113
VENTURA Auxiliary LED Lamp : VTL-001
"Happy and Safe Motorcycling"
LIMITED WARRANTY
NOTE: Some jurisdictions do not allow limitations on how
long an implied warranty, if any, lasts, and do not allow the
exclusionoflimitationofincidentalorconsequentialdamages
so the limitations and exclusions below maynot applyto you.
This warranty gives specific legal rights, you may have other
rights which vary from jurisdiction to jurisdiction.
Dold Industries Limited ("Dold") warrants this product to be free
from defects in materials and workmanship under normal use and
maintenance for aperiod of one year from its date of original
purchase. Dold shall, at its option, either repair or replace a
defective product returned to it or its authorised agents, freight
prepaid.
This warranty does not apply to any product which has been
altered, damaged or rendered non-functional through
improperinstallationor maintenance, abnormal wearand tear
duetoexposuretotheelements, negligence, abuse, accidents
or any like circumstance.
Dold shall not be liable for any incidental nor consequential
loss or damage resulting directly or indirectly from any
defectiveproduct, its sole obligation beingtorepair orreplace
such defective product.
This warranty is in lieu of, and excludes, all other warranties,
expressed or implied, including the warranties of merchantability
and of fitness for a particular purpose.
To make awarranty claim return the product to the dealer who
supplied it with evidence of date of purchase. If you are not
satisfiedwiththeirresponse,pleasecontactthedistributorsforyour
country or: Dold Industries Ltd, 128-134 Maui Street,
P O Box 10-393, Hamilton, New Zealand.
Telephone [phone]. Facsimile [phone].
E-mail: [email protected] Internet: www.ventura-bike.com
E & O E
BU007B : Issue 5 : February 2013 Page 3 of 3