Dometic CoolAir SP950C User manual

CLIMATE CONTROL
COOLAIR
SP950C, SPX1200C
Compressor unit
Installation Manual . . . . . . . . . . . . . . . . . .10
Kompressoreinheit
Montageanleitung . . . . . . . . . . . . . . . . . 20
Unité du compresseur
Instructions de montage. . . . . . . . . . . . . 30
Compresor
Instrucciones de montaje . . . . . . . . . . . . 40
Compressor
Instruções de montagem . . . . . . . . . . . . 50
Compressore
Indicazioni di montaggio . . . . . . . . . . . . 60
Compressoreenheid
Montagehandleiding . . . . . . . . . . . . . . . 70
Kompressorenhed
Monteringsvejledning . . . . . . . . . . . . . . 80
Kompressorenhet
Monteringsanvisning . . . . . . . . . . . . . . . 89
Kompressorenhet
Monteringsanvisning . . . . . . . . . . . . . . . 98
Kompressoriyksikkö
Asennusohje . . . . . . . . . . . . . . . . . . . . . . 107
Компрессорный модуль
Инструкция по монтажу . . . . . . . . . . . . 115
Jednostka kompresora
Instrukcja montażu . . . . . . . . . . . . . . . . . 125
Kompresorová jednotka
Návod na montáž . . . . . . . . . . . . . . . . . . 135
Kompresorová jednotka
Návod k montáži. . . . . . . . . . . . . . . . . . . 145
Kompresszor
Szerelési útmutató . . . . . . . . . . . . . . . . . 154
EN
DE
FR
ES
PT
IT
NL
DA
SV
NO
FI
RU
PL
SK
CS
HU
SP950C-SPX1200T-Uni--I-16s.book Seite 1 Donnerstag, 14. März 2019 8:21 20

SP950C-SPX1200T-Uni--I-16s.book Seite 2 Donnerstag, 14. März 2019 8:21 20

3
CoolAir SP950C/SPX1200C
d4,2
m
3
d4,2 m
d2,3 m
d2,1 m
SPX1200TSP950T
SP950I SPX1200I
1
2
3
1
2
3
4
1
1
2
4
1
33
1
SP950C-SPX1200T-Uni--I-16s.book Seite 3 Donnerstag, 14. März 2019 8:21 20

CoolAir SP950C/SPX1200C
4
SP950C
SPX1200C
3
2
1
4
567810 9
3
2
4
567810 9
2
SP950C-SPX1200T-Uni--I-16s.book Seite 4 Donnerstag, 14. März 2019 8:21 20

5
CoolAir SP950C/SPX1200C
78910
78910
3
SP950C-SPX1200T-Uni--I-16s.book Seite 5 Donnerstag, 14. März 2019 8:21 20

CoolAir SP950C/SPX1200C
6
SPX1200C
SP950C
3
4
3
4
5
6
5
6
4
SP950C-SPX1200T-Uni--I-16s.book Seite 6 Donnerstag, 14. März 2019 8:21 20

7
CoolAir SP950C/SPX1200C
5
6
SP950C-SPX1200T-Uni--I-16s.book Seite 7 Donnerstag, 14. März 2019 8:21 20

CoolAir SP950C/SPX1200C
8
7
1 2 3 4
8
SP950C-SPX1200T-Uni--I-16s.book Seite 8 Donnerstag, 14. März 2019 8:21 20

9
CoolAir SP950C/SPX1200C
9
SP950C-SPX1200T-Uni--I-16s.book Seite 9 Donnerstag, 14. März 2019 8:21 20

EN
Explanation of symbols CoolAir SP950C/SPX1200C
10
Contents
1 Explanation of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 Using the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 Handling electrical cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
3 Conventions in this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.1 General information on the installation manual . . . . . . . . . . . . . . . . . . . . . . . . . .12
3.2 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
4 Proper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5 Scope of delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.1 Prescribed installation method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
6.2 Notes on installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
6.3 Determining the installation position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
6.4 Installing the compressor unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
6.5 Connecting the compressor unit to the evaporator unit . . . . . . . . . . . . . . . . . . .18
1 Explanation of symbols
!
!
A
I
WARNING!
Safety instruction: Indicates a hazardous situation that, if not avoided, could
result in death or serious injury.
CAUTION!
Safety instruction: Indicates a hazardous situation that, if not avoided, could
result in minor or moderate injury.
NOTICE!
Indicates a situation that, if not avoided, can result in property damage.
NOTE
Supplementary information for operating the product.
SP950C-SPX1200T-Uni--I-16s.book Seite 10 Donnerstag, 14. März 2019 8:21 20

11
EN
CoolAir SP950C/SPX1200C Safety instructions
2 Safety instructions
The manufacturer accepts no liability for damage in the following cases:
• Faulty assembly or connection
• Damage to the product resulting from mechanical influences and incorrect
connection voltage
• Alterations to the product without express permission from the manufacturer
• Use for purposes other than those described in the operating manual
2.1 Using the device
• The freedom of movement of semi-trailers (of the outer edges of the semi-
trailer when turning or jackknifing) and other vehicle attachments must not be
restricted.
• Only use the air conditioning roof unit for the purpose specified by the
manufacturer and do not make any alterations or structural changes to the
device.
• Do not use the air conditioning roof unit if it is visibly damaged.
• The air conditioning roof unit must be installed safely so that it cannot tip over
or fall down.
• Installation, maintenance and repair work may only be carried out by
qualified personnel from a specialist company who are familiar with the risks
involved and the relevant regulations.
• Do not use the air conditioning roof unit near flammable fluids and gases.
• Do not operate the air conditioning roof unit if the ambient temperature is
below 0 °C.
•Donot undo the upper cover of the air conditioning roof unit in the event of
a fire. Use approved extinguishing agents instead. Do not use water to
extinguish fires.
• Disconnect all power supply lines when working on the air conditioning roof
unit (cleaning, maintenance, etc).
SP950C-SPX1200T-Uni--I-16s.book Seite 11 Donnerstag, 14. März 2019 8:21 20

EN
Conventions in this manual CoolAir SP950C/SPX1200C
12
2.2 Handling electrical cables
• Use cable ducts to lay cables through walls with sharp edges.
• Do not lay loose or bent cables next to electrically conductive materials
(metal).
• Do not pull on the cables.
• Attach and lay the cables in such a manner that they cannot be tripped over
or damaged.
• The electrical power supply may only be connected by a specialist work-
shop.
• Fit a fuse of 25 amps to the connection to the vehicle's power supply.
• Never lay power supply lines (battery leads) in the vicinity of signal or control
cables.
3 Conventions in this manual
3.1 General information on the installation manual
This installation manual contains the essential information and instructions for
installing the parking cooler. The information is intended to be read by the
installation personnel of the parking cooler.
The following instructions are intended to help you use the installation manual
properly:
• The installation manual is part of the scope of delivery and should be stored
carefully.
• The installation manual provides you with important information on the
installation of the device and can also be used as a reference material in the
event of repairs.
• The manufacturer assumes no liability for non-observance of this installation
manual. Any claims are excluded in this case.
3.2 Target group
The installation and configuration information in this manual is intended for
qualified installation personnel who are familiar with the guidelines and safety
precautions to be applied during the installation of lorry accessory parts.
SP950C-SPX1200T-Uni--I-16s.book Seite 12 Donnerstag, 14. März 2019 8:21 20

13
EN
CoolAir SP950C/SPX1200C Proper use
4Properuse
The CoolAir parking cooler is for supplying the cab of a lorry with cooled and
dehumidified air. It can be used while driving.
The CoolAir SP950C/SPX1200C compressor unit can only be operated in
combination with a CoolAir SP950T/SPX1200T roof evaporator unit or a
CoolAir SP950I/SPX1200IC rear panel evaporator unit. Both components
together form the CoolAir SP950/SPX1200 parking cooler.
A
I
The CoolAir is ready to install on delivery. The manufacturer strongly
recommends the use of a vehicle-specific fastening frame for an optimum
installation procedure for the compressor unit on the rear panel of the cab.
5 Scope of delivery
NOTICE!
• The CoolAir parking cooler is not suitable for installation in agricultural
machines and construction machines or similar equipment. It does not
work properly in the event of strong vibrations and exposure to dust.
• Operating the parking cooler with voltages other than those specified can
result in damage to the device.
NOTE
The parking cooler is only designed for ambient temperatures of up to 43 °C in
cooling mode.
Part designation Quantity Ref. no.
CoolAir compressor unit
SP950C
SPX1200C
1
9100100033
9600011574
Universal installation kit 1 –
Installation manual 1 4445102819
SP950C-SPX1200T-Uni--I-16s.book Seite 13 Donnerstag, 14. März 2019 8:21 20

EN
Installation CoolAir SP950C/SPX1200C
14
6 Installation
A
6.1 Prescribed installation method
The compressor unit (fig. 11, page 3) is attached to the firm and straight rear
panel of the cab or by means of a firm fastening frame.
I
The parking cooler with rear panel evaporator unit consists of the following
components (fig. 1, page 3):
• CoolAir SP950C/SPX1200C compressor unit (1)
• CoolAir SP950I/SPX1200IC rear panel evaporator unit (2) with connection
line (3)
The parking cooler with roof evaporator unit consists of the following
components (fig. 1, page 3):
• CoolAir SP950C/SPX1200C compressor unit (1)
• CoolAir SP950T/SPX1200T roof evaporator unit (4) with connection line (3)
NOTICE!
The parking cooler may only be installed by qualified personnel from a
specialist company. The following information is intended for specialists who
are familiar with the guidelines and safety precautions to be applied.
NOTE
The connection line (fig. 13, page 3) can only be installed after fitting the
evaporator unit and the compressor unit.
SP950C-SPX1200T-Uni--I-16s.book Seite 14 Donnerstag, 14. März 2019 8:21 20

15
EN
CoolAir SP950C/SPX1200C Installation
6.2 Notes on installation
!
!
A
I
You should always read this installation manual all the way through before
installing the parking cooler.
WARNING! Danger of electrocution!
• Detach all connections to battery before starting installation of parking
cooler.
• Make sure that all electrical components are electrically discharged before
carrying out work on them!
CAUTION!
Improper installation of the parking cooler can result in irreparable damage to
the device and put the safety of the user at risk.
The manufacturer will not be held liable for claims if the parking cooler is not
installed according to this installation manual. That applies to malfunctions and
the safety of the air conditioning roof unit, in particular to injuries and damage
to property.
NOTICE!
The manufacturer only assumes liability for parts included in the scope of
delivery. The validity of the warranty expires if the system is installed together
with third-party parts.
NOTE
• The manufacturer strongly recommends the use of a vehicle-specific
fastening frame for an optimum installation procedure for the compressor
unit on the rear panel of the cab.
• After installing the unit, the specified parameters of the unit software must
be checked (refer to the installation instructions of the evaporator unit).
SP950C-SPX1200T-Uni--I-16s.book Seite 15 Donnerstag, 14. März 2019 8:21 20

EN
Installation CoolAir SP950C/SPX1200C
16
You should always observe the following tips and information when installing the
parking cooler:
• Please consult the manufacturer of your vehicle with regard to the following.
– is the cab's rear panel a suitable location for attaching the unit?
– is the body designed to bear the static weight and loads occasioned by
the parking cooler in a moving vehicle?
• Always check before installation of the unit whether any vehicle components
could be damaged, deformed or impaired in terms of their functionality as a
result of the installation.
• Avoid any unnecessary and frequent mechanical stress to the supply line
between the evaporator unit and the compressor unit. Damage can result in
the loss of refrigerant and impair the performance of the unit.
• The supplied assembly parts must not be modified during installation.
• The ventilation slots (grill) may not be covered (minimum distance from other
attachment parts: 10 cm).
• If a fastening frame is not used to install the system, make sure that the
installation position of the compressor unit on the rear panel is not too low.
The system could be damaged by high temperatures of the engine's waste
heat.
• The device shall be installed in accordance with national wiring regulations.
6.3 Determining the installation position
The installation position of the unit must meet the following criteria:
• All maintenance work must be easy to perform.
• Sufficient space must be available for the refrigerant line.
• The compressor unit must not be installed with a horizontal or vertical
inclination.
• The compressor unit must not be fitted near direct waste heat (engine heat
etc.).
• The refrigerant line must be long enough to connect the compressor and
evaporator units. The line must not be laid taut.
–SP950T/SPX1200T: approx. 4.2 m
–SP950I: approx. 2.3 m
–SPX1200IC: approx. 2.1 m
• The fastening surface should be as flat as possible. Use spacer sleeves for
uneven surfaces. If spacer sleeves are used, longer fastening screws with
sufficient tensile strength (not included in the assembly set) must be used.
• The freedom of movement of semi-trailers (of the outer edges of the semi-
trailer when turning or jackknifing) and other vehicle attachments must not be
restricted.
SP950C-SPX1200T-Uni--I-16s.book Seite 16 Donnerstag, 14. März 2019 8:21 20

17
EN
CoolAir SP950C/SPX1200C Installation
6.4 Installing the compressor unit
A
I
➤Dismantle the outer housing.
To do this, remove the four hexagon bolts on the fan (fig. 21, page 4) and
the eight hexagon socket head bolts (fig. 22, page 4).
When taking off the outer housing, release the plug connection of the fan
connection cable.
➤Decide on the position of the compressor unit.
Use the fastening holes of the compressor unit as a template.
➤Use a felt pen to mark the positions selected for the holes.
➤Drill fastening holes (Ø 9 mm) at the marked positions.
I
➤Push the four M8 x 40 mm bolts (fig. 310,page 5) with the four washers
outer diameter Ø 40 mm (fig. 39,page 5) from the inside through the rear
wall.
➤Fromthe outside, pushthefour washers (fig. 38,page 5)on the protruding
bolts.
➤Fasten the bolts and washers using the narrow M8 bolts (fig. 37, page 5).
➤Push the washers (fig. 46, page 6) on the protruding M8 bolts.
For rear walls with an offset, use the supplied spacer sleeves (fig. 45,
page 6) to compensate.
Adjust the length.
➤Put the compressor unit on the protruding M8 bolts.
➤Fasten with the M8 washers (fig. 44, page 6) and the M8 lock nuts
(fig. 43, page 6).
NOTICE!
Due to its weight, the compressor unit must have contact with at least two
fastening points of the fastening surface. Do not use spacer sleeves for all four
fastening points.
NOTE
To install the compressor unit using a vehicle-specific fastening frame, please
observe the instructions included in the frame's scope of delivery. The
following work steps describe the installation of the compressor unit without
vehicle-specific fastening frame.
NOTE
Apply anti-oxidant compound to all drilled through-holes to prevent rust
formation.
SP950C-SPX1200T-Uni--I-16s.book Seite 17 Donnerstag, 14. März 2019 8:21 20

EN
Installation CoolAir SP950C/SPX1200C
18
I
6.5 Connecting the compressor unit to the evaporator
unit
A
➤Install the connection line for the compressor unit and insert it in the
compressor unit.
I
➤Connect the rear coupling halves (thick refrigerant line) (fig. 5, page 7) with
each other and tighten them hand-tight ¼ revolution with an open-ended
spanner.
➤Connect the front coupling halves (thin refrigerant line) (fig. 6, page 7) with
each other and tighten them hand-tight ¼ revolution with an open-ended
spanner.
➤Install the protective cover underneath the coupling and secure it with the lid
supplied.
➤Fasten the thick refrigerant line with the supplied pipe clip, the M6 x 16 mm
hexagon head bolt, the M6 U washer and the M6 retainer nuts (fig. 7,
page 8).
Observe the following instructions when installing the supply lines:
• Also observe the installation instructions for the evaporator unit.
• The maximum cable length between the evaporator and compressor unit is:
–SP950T/SPX1200T: approx. 4.2 m
–SP950I: approx. 2.3 m
–SPX1200IC: approx. 2.1 m
NOTE
The panelling can only be fitted once the refrigerant lines and the cables
(chapter “Connecting the compressor unit to the evaporator unit” on page 18)
have been connected.
NOTICE!
Before fastening the connection couplings, make sure that the sealing and
thread faces are absolutely clean. Any contamination will result in a malfunction
of the air conditioner.
NOTE
Make sure that the coupling half with the thin capillary tube is not twisted or
kinked.
When tightening the coupling halves, it is essential that you use a second open-
ended spanner to hold the other part.
SP950C-SPX1200T-Uni--I-16s.book Seite 18 Donnerstag, 14. März 2019 8:21 20

19
EN
CoolAir SP950C/SPX1200C Installation
• Avoid any narrow radiuses when routing and bending supply lines. Use a
suitable round object with a shim as a bending aid. A radius which is too
narrow will kink the refrigerant line, and this will prevent the auxiliary air
conditioning unit from operating.
➤Shorten any supply line which is not needed by bending a curve.
➤Apply sealant (fig. 81, page 8) to prevent any water from getting between
the rear wall of the truck and the clip.
I
➤Use the supplied holders to fasten the connection line to the rear panel of the
truck (fig. 8, page 8).
➤Insert corrugated piping in the holder provided (fig. 82, page 8).
➤Put on the lid (fig. 84, page 8).
➤Insert the plug of the cable (power cable) into the mating plug of the
compressor unit (fig. 9, page 9).
➤Insert the plug connection of the fan cable back together.
➤Place the outer housing onto the compressor unit.
➤Fasten the outer housing with the eight hexagon socket screws (fig. 22,
page 4).
➤Fasten the fan with the four hexagon bolts (fig. 21, page 4).
NOTE
If you want to avoid damaging the rear wall of the truck (drilling a hole), you can
also apply the clip using a suitable adhesive.
Observe the instructions provided by the adhesive manufacturer.
SP950C-SPX1200T-Uni--I-16s.book Seite 19 Donnerstag, 14. März 2019 8:21 20

DE
Erklärung der Symbole CoolAir SP950C/SPX1200C
20
Inhaltsverzeichnis
1 Erklärung der Symbole. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2 Sicherheitshinweise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.1 Umgang mit dem Gerät. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
2.2 Umgang mit elektrischen Leitungen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3 Handbuchkonventionen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.1 Allgemeine Informationen zur Einbauanleitung. . . . . . . . . . . . . . . . . . . . . . . . . 22
3.2 Zielgruppe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4 Bestimmungsgemäße Anwendung . . . . . . . . . . . . . . . . . . . . . . . 23
5 Lieferumfang . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.1 Vorgeschriebene Installationsweise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.2 Hinweise zur Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.3 Anbauposition bestimmen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.4 Kompressoreinheit anbauen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.5 Kompressoreinheit mit Verdampfereinheit verbinden . . . . . . . . . . . . . . . . . . . 28
1 Erklärung der Symbole
!
!
A
I
WARNUNG!
Sicherheitshinweis: Nichtbeachtung kann zu Tod oder schwerer Verletzung
führen.
VORSICHT!
Sicherheitshinweis: Nichtbeachtung kann zu Verletzungen führen.
ACHTUNG!
Nichtbeachtung kann zu Materialschäden führen und die Funktion des
Produktes beeinträchtigen.
HINWEIS
Ergänzende Informationen zur Bedienung des Produktes.
SP950C-SPX1200T-Uni--I-16s.book Seite 20 Donnerstag, 14. März 2019 8:21 20